BMW Motorcycle K1100LT K1100RS Repair Manual

[Martin Welker]

Download this document, you need 500 Gallons

BMW Motorcycle K1100LT K1100RS Repair Manual
Size: 8.19 MB
Format: PDF
Language: Enhlish
Brand: BMW
Type of Machine: Motorcycle
Type of Manual: Repair Manual
Model: BMW K1100LT K1100RS Motorcycle
Number of Pages: 364 Pages

Contents:
Repair Manual
Introduction
U sage
Key to symbols
Contents
Maintenance Schedule K 75 RT/K 1100 RS/LT
Pre-delivery Check K 75 RT/K 1100 RS/LT
Contents
00 Maintenance and general instructions
Tightening torque
Table of operating fluids
Key to maintenance intervals
Changing engine oil
Inspections I, II, III, IV
Changing oil in transmission ( gearbox)
Inspections I, III, IV
Changing oil in rear wheel drive
Inspections I, III, IV
Changing oil in telescopic fork
Inspection I, III, IV
Renewing intake air cleaner
Inspection III
Renewing fuel filter
Inspection III
Cleaning inductive pulse generator at rear wheel d...
Inspections I, III, IV
Checking brake pads, brake discs for wear and rene...
Inspection II, III
Front wheel brake
Rear wheel brake
Checking brake fluid level and correcting if neces...
Inspections I, II, III
Checking brake fluid level
Adding brake fluid
Checking brake system
Inspection III
Checking ABS sensor spacing and adjusting if neces...
Inspections I, II, III
Front sensor
Rear sensor
Renewing brake fluid
Renewing front brake fluid
Renewing rear brake fluid
Checking function of electric switch on side stand...
Inspections I, II, III
Checking clutch clearance and adjusting if necessa...
Inspections I, III
Reading out Motronic defect code memory
Inspections II, III
Checking increased starting speed (choke) and adju...
Inspections I, III
Checking increased starting speed
Checking valve clearance and adjusting if necessar...
Inspections I, III
Adjusting valve clearance
Removing sprockets
Removing camshafts
Installing camshafts
Installing sprockets
Installing cylinder head cover
Checking steering bearing play and adjusting if ne...
Inspection III
Lubricating guide pins, adjustable screen
Inspections III, IV
Checking idle speed, synchronising and CO value an...
Inspections I, II, III, IV
Adjusting idle speed
Adjusting CO value without catalytic converter
11 Motor
Removing engine
Dismantling engine
Removing intermediate flange
Stripping down and re-assembling intermediate flan...
Removing countershaft and layshaft with freewheel
Dismantling and assembling freewheel
Removing and installing layshaft needle roller bea...
Removing timing chain cover
Removing the timing chain
Removing, stripping down and assembling cylinder h...
Removing crankshaft
Removing pistons with conrods, stripping down and ...
Removing and installing crankshaft pinion and roto...
Removing, dismantling and assembling combined oil-...
Removing output shaft
Stripping and assembling output shaft
Assembling engine
Installing output shaft
Measuring crankshaft bearing play
Checking dimensions of crankshaft
Installing crankshaft
Installing piston with conrod
Measuring big end bearing play
Installing big end bearing
Installing combined oil-water pump
Installing cylinder head
Installing camshafts
Installing timing chain
Checking valve clearances
Installing intermediate flange
Installing driver
Installing alternator
Installing timing case cover
Installing hall-effect transmitter
Installing cover for Hall-effect transmitter
Installing cylinder head cover
Installing engine
Checking/adjusting valve clearances
Adjusting valve clearances
12 Engine electrics
Removing and installing Hall generator
Adjusting ignition timing
Removing and installing ignition coils
Removing and installing ignition output stage
Removing and installing alternator
Disassembling and assembling alternator
Alternator [only LT up to 1992 model year]
Alternator [LT from 1992 model year on, RS]
Removing and installing starter
Disassembling and assembling starter
Checking starter
Checking starter relay
Troubleshooting
Troubleshooting on alternator
Troubleshooting on starter
Troubleshooting on battery
13 Fuel preparation and control
Adjusting idle speed
Checking start speed increase (choke), adjusting i...
Checking start speed increase
Adjusting start speed increase
Adjusting CO value
Removing/installing and checking/ adjusting thrott...
Removing and installing throttle position sensor
Checking trottle position sensor
Adjusting throttle position sensor
Removing and installing air cleaner insert
Removing and installing air cleaner housing
Removing and installing throttle rail
Removing and installing injectors
Removing and installing intake stub pipe
Removing and installing Motronic control unit
16 Fuel tank and lines
Removing and installing fuel tank
Removing and installing fuel filter
Removing and installing fuel level sensor
Removing and installing fuel pump
Checking fuel pump pressure
17 Radiator
Changing coolant
Draining coolant
Filling with coolant
Removing and installing thermostat
Checking thermostat
Removing and installing radiator
Removing and installing fan
Removing and installing coolant hoses
Checking cooling system
Checking cap for filler neck
Checking coolant system for leaks
Troubleshooting
18 Exhaust system
Removing and installing exhaust system
Removing and installing oxygen sensor
21 Clutch
Removing clutch
Removing clutch housing
Installing clutch housing
Installing clutch
Adjusting clutch clearance
Removing and installing clutch thrust bearing
Removing and installing clutch control rod
Removing and installing clutch release lever
Troubleshooting
23 Gearbox
Removing transmission (gearbox)
Preparatory work
Removing starter
Removing bearing mount with main stand
Removing transmission (gearbox)
Disassembling transmission (gearbox)
Removing transmission cover.
Disassembling/assembling transmission cover
Removing gear selector drum
Removing gearshift forks
Removing transmission shafts
Removing pawl
Removing selector shaft
Removing segment
Removing and installing shaft sealing ring on inpu...
Removing and installing shaft sealing ring for gea...
Removing and installing bearing shell for taper ro...
Removing and installing ball bearing on intermedia...
Disassembling and assembling input shaft
Disassembling and assembling output shaft
Installing transmission shafts
Installing gearshift forks
Measuring distances between transmission shafts
Installing transmission cover
Installing transmission (gearbox)
Installing bearing mount with main stand
Installing starter
31 Front fork
Removing telescopic fork
Removing fork stabilisor
Removing telescopic fork without fork bridge
Removing telescopic fork with fork bridge
Removing and installing lower taper roller bearing...
Removing and installing upper taper roller bearing...
Removing and installing bearing outer race in stee...
Measuring telescopic fork
Disassembling telescopic fork
Removing fixed tube
Disassembling slider tube
Disassembling fixed tube
Assembling telescopic fork
Assembling fixed tube
Assembling slider tube
Installing telescopic fork
Adjusting steering bearing play
Installing fork stabilisor
32 Steering
Removing and installing left and right handlebar f...
Removing and installing left handlebar fitting
Removing and installing right handlebar fitting
Removing and installing handlebar
Removing and installing handlebar clamping blocks
Removing and installing accelerator cable
Removing and installing clutch cable
Removing and installing operating cable for increa...
Adjusting steering bearing play
33 Rear wheel drive
Removing, disassembling, assembling and installing...
Removing rear wheel drive
Removing, disassembling and assembling drive bevel...
Installing drive bevel gear
Removing and installing taper needle bearing in re...
Removing crown wheel
Installing crown wheel
Checking/adjusting tooth backlash
Checking contact pattern
Shimming housing cover
Installing housing cover
Installing slider
Installing rear wheel drive
Removing, disassembling and assembling rear swingi...
Removing and installing taper roller bearing
Removing and installing gaiter
Removing drive shaft
Installing drive shaft
Installing swinging arm
34 Brakes
Removing and installing front brake caliper
Dismantling and assembling front brake caliper
Dismantling front brake caliper
Assembling front brake caliper
Removing and installing brake pads
Removing and installing front brake disc
Removing and installing ABS pulse wheel
Removing and installing front ABS sensor
Adjusting front ABS sensor gap
Removing and installing front brake line
Removing upper brake line
Removing lower brake line
Removing and installing ABS brake line from front ...
Removing and installing handbrake cylinder
Bleeding brake
Bleeding front brake
Bleeding rear brake
Removing and installing pressure modulator
[ABS I] Removing and installing front or rear pres...
[ABS II] Removing ABS unit
[ABS II] Installing ABS unit
[ABS II] Removing and installing relay and relay b...
[ABS II] Removing relay
[ABS II] Installing relay
[ABS II] Removing relay base
[ABS II] Installing relay base
Removing and installing rear brake caliper
Removing and installing rear brake pads
Dismantling and assembling rear brake caliper
Dismantling rear brake caliper
Assembling rear brake caliper
Removing and installing rear brake disc
Removing and installing rear ABS sensor
Measuring vertical runout at rear pulse wheel
Removing and installing rear master brake cylinder...
Disassembling rear master brake cylinder
Removing and installing brake pedal
Adjusting foot brake pedal
Troubleshooting: Front wheel/rear wheel brake
36 Wheels and tyres
Removing and installing front wheel
Removing and instaling wheel bearings
Removing and installing rear wheel
Removing rear wheel
Installing rear wheel
Static balancing of front and rear wheels
Static balancing of front wheel
Static balancing of rear wheel
Checking wheel for runout
Checking front wheel for runout
Checking rear wheel for runout
46 Frame
Removing and installing front mudguard
Removing and installing rear section
Removing and installing rear mudguard
Removing and installing fairing [LT]
Removing side sections of fairing
Removing radiator cowling
Removing and installing windshield
Removing and installing windshield complete with m...
Disassembling and assembling adjustable windshield...
Removing and installing upper section of fairing
Removing and installing fairing [RS]
Removing and installing lower section of fairing
Removing and installing side section of fairing
Removing and installing radiator cowling
Removing and installing upper section of fairing
Removing and installing windshield, spoiler and he...
Removing and installing fairing support bracket
Checking running gear
Measuring track offset
Checking frame with gauge
Removing and installing frame
Removing frame
Disassembling and assembling frame
Installing frame
Removing and installing main centre stand
Line arrangement for side stand
Disassembling and assembling side stand
Disassembling and assembling main centre stand
Checking switching function of side stand
51 Equipment
Removing and installing ignition switch/steering l...
Removing and installing lock cylinder for fuel tan...
Removing lock cylinder
Installing locking cylinder
Removing lock cylinder with broken key
Removing and installing dualseat lock
61 General electrical equipment
Removing and installing Motronic control unit
[ABS I] Removing and installing control unit
[ABS II] Removing and installing control unit
Removing and installing battery
Relay locations (central electrical unit)
Locations and connections, ABS wiring loom
Locations, frame wiring loom
View from left
Wiring arrangement, fairing bracket, [LT]
View from right
Wiring arrangement fairing bracket, [RS]
62 Instruments
Removing and installing instrument cluster
[LT]
[RS]
Disassembling and assembling instrument cluster
63 Lights
Disassembling and assembling headlights
Adjusting headlights