Sany All Terrain Crane SAC3000C8 Operation and Maintenance Manual 2024

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Sany All Terrain Crane SAC3000C8 Operation and Maintenance Manual 2024
Size: 83.94 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: All Terrain Crane
Type of Manual: Operation and Maintenance Manual
Model: Sany SAC3000C8 All Terrain Crane
Publication Date: 2024
Number of Pages: 750 Pages

Contents:
1 Introduction

1.1 Overview of Crane​

1.1.1 General Instruction of Crane​

1.1.2 Overview of Carrier​

1.1.3 Description of Carrier​

1.1.4 Overview of Superstructure​

1.1.5 Description of Superstructure​

1.1.6 Optional Equipment*​

1.1.7 Description of Auxilary Equipment​

1.1.8 Data Logger​

1.2 Overview of Documentation​

1.2.1 General Instruction of Documentation​

1.2.2 General Instruction of SOM Manual​

1.2.3 Overview of the SOM Manual​

1.2.4 Symbols in the Manual​

1.2.5 Terminology and Abbreviation​

1.2.6 Units in the Manual​

1.3 Identifications on the Crane​

1.3.1 Identifications of the Crane​

1.3.2 Identifications of the Components​

1.4 CE Certification​

1.5 Correction Request Form for the Manual​

1.6 Service Form for the Crane​

2 Safety

2.1 General Instruction of Safety​

2.2 Intended Use of the Crane​

2.3 Non-approved Use of the Crane​

2.4 Responsibilities and Personnel Requirements​

2.4.1 Responsibilities of Manufacturer-Sany​

2.4.2 Responsibilities of Supervisor​

2.4.3 Responsibilities of Crane Owner and Authorized Personnel​

2.4.4 Responsibilities of Crane Operator​

2.4.5 Personnel Requirements​

2.5 General Safety Instructions​

2.5.1 Requirements for Breaking-in New Crane​

2.5.2 California Proposition 65 Warning​

2.5.3 Hand Signals for Guidance​

2.5.4 Personal Protective Equipment​

2.5.5 Aids for Work at Height​

2.5.6 Fire Extinguisher​

2.6 Safety Instructions of Crane​

2.6.1 Danger on the Crane​

2.6.2 Safety Decals on the Crane​

2.6.3 Danger Zone of Crane​

2.6.4 Emergency Exit of Crane​

2.6.5 Grounding for Potential Equalization​

2.6.6 Movement on the crane​

2.6.7 Safety Instructions in Case of an External Power Supply​

2.7 Safety Instructions for Transport​

2.8 Safety Instructions for Travel​

2.8.1 Traffic Regulations​

2.8.2 General Safety for Travel​

2.8.3 Safety for Travel Operation​

2.8.4 Triangle Warning Sign​

2.9 Worksite and Environment Requirements​

2.9.1 Worksite Requirements​

2.9.2 Altitude Requirements​

2.9.3 Weather Requirements​

2.9.4 Ground Requirements​

2.10 Safety Instructions for Crane Operation​

2.10.1 Technical Safety Instructions​

2.10.2 Safety for Crane Operation​

2.10.3 Safety Instructions for Support​

2.10.4 Safety Instructions for Fastening​

2.10.5 Work at Low Temperatures​

2.10.6 Work in the Vicinity of Electric Source​

2.10.7 Work in case of Bad Environments​

2.10.8 Work in Sunshine​

2.10.9 Work at Night​

2.11 Safety Instructions for Maintenance​

2.12 Safety Devices​

2.12.1 Overview of the Safety Device​

2.12.2 Turntable Locking Device​

2.12.3 Battery Connect Switch​

2.12.4 Emergency Stop Button​

2.12.5 Tricolor Warning Light​

2.12.6 Third Wrap Protector​

2.12.7 Anti-two Block (A2B) Switch​

2.12.8 Secondary Override Key Switch​

2.12.9 Warning Light​

2.12.10 Anemometer* and Aircraft Warning Light*​

2.12.11 Load Moment Indicator Monitor (LMI)​

2.12.12 Camera System​

3 System Function

3.1 Operating and Monitoring Instruments in the Driver's Cab​

3.1.1 Overview of Driver's Cab​

3.1.2 Combination Instrument​

3.1.3 Infotainment Display​

3.1.4 Switches​

3.1.5 Rocker Switches​

3.1.6 Multipurpose Switch​

3.1.7 Steering Clusters​

3.1.8 Ignition Switch​

3.1.9 Cigarette Lighter​

3.1.10 Climate Control System​

3.1.11 Overview of Driver's Seat​

3.2 Operating and Monitoring Instruments in the Operator‘s Cab​

3.2.1 Overview of Operator's Cab_312​

3.2.2 Superstructure Display​

3.2.3 Auxiliary Control Panel​

3.2.4 Joystick​

3.2.5 Cigarette Lighter​

3.2.6 Overview of Operator’s Seat​

3.3 Remote Control Device​

3.3.1 Smartkey​

3.3.2 Remote Control​

3.3.3 Remote Control Charger​

4 Operation

4.1 Safety Instructions for the Crane Operation​

4.2 Terms and Definitions of the Crane Operation​

4.3 Crane Operation Planning​

4.4 Crane Accesses​

4.4.1 Superstructure - Climb Up or Down​

4.4.2 Walking Surfaces and Stepping Surfaces​

4.4.3 Operator's Cab - Enter and Exit​

4.5 Inspection before Travel​

4.5.1 General Instruction of Inspection​

4.5.2 Engine​

4.5.3 Transmission Oil​

4.5.4 Hydraulic Oil​

4.5.5 Coolant​

4.5.6 Windshield Fluid​

4.5.7 Tires​

4.5.8 Fuel Level-Check​

4.5.9 Engine Oil​

4.5.10 Adblue (DEF)*​

4.5.11 Diesel Particle Filter (DPF)​

4.5.12 Operating Instruments​

4.5.13 Travel Condition​

4.6 Before Travel​

4.6.1 Steering Wheel - Adjust​

4.6.2 Safety belt – Fasten​

4.6.3 Driver's Seat -Adjust​

4.6.4 Rearview Mirrors - Adjust​

4.6.5 Climate Control​

4.7 Operation of Engine​

4.7.1 Battery Connect Switch​

4.7.2 Engine - Start / Stop (with ignition switch in driver's cab)​

4.8 Operation of Travel​

4.8.1 Travel Displays​

4.8.2 Transmission​

4.8.3 Axle Suspension​

4.8.4 Differential Locks​

4.8.5 Steering​

4.8.6 Lights Control​

4.8.7 Horn​

4.8.8 Window Wiper System​

4.8.9 Brake​

4.8.10 Ending Driving​

4.9 Before Lifting​

4.9.1 Operator’s Seat Adjustment​

4.9.2 Inspection and Test before Lifting​

4.10 Operation of Outriggers​

4.10.1 Overview of Outriggers Assembly​

4.10.2 Precautions for Outriggers Operation​

4.10.3 Outrigger Floats​

4.10.4 Outrigger Pins​

4.10.5 Outrigger Lights​

4.10.6 Outriggers - Extend (with remote control)​

4.10.7 Outriggers - Retract (with remote control)​

4.10.8 Outriggers - Align(with remote control)​

4.11 Operation of Lifting​

4.11.1 Slewing System​

4.11.2 Luffing System​

4.11.3 Boom Telescoping System​

4.11.4 Hoisting System​

4.12 Crane and Components Transport​

4.12.1 Crane - Lift​

4.12.2 Transporting the Crane​

4.12.3 Short Distance Transport​

4.13 Storage of the Crane​

4.13.1 Short-term Storage​

4.13.2 Long-term Storage​

5 Equipment

5.1 General Instructions for Assembly and Disassembly​

5.1.1 Safety Instructions for Assembly and Disassembly​

5.1.2 Assembling/Disassembling of Hydraulic Lines​

5.1.3 Assembling/Disassembling of Electrical Lines​

5.2 Jib​

5.2.1 Jib Combinations​

5.2.2 Fastening Points of Jib​

5.2.3 Pins​

5.2.4 Fixed Jib - Assemble​

5.2.5 Fixed Jib - Disassemble​

5.2.6 Jib - Reeve​

5.2.7 Offset Angle - Adjust​

5.2.8 Fixed Jib - Erect​

5.2.9 Fixed Jib - Lay Down​

5.3 Reeving Plan​

5.3.1 General Instruction of Parts of Line​

5.3.2 Parts of Line​

5.4 Rope Reeving​

5.4.1 Overview of the Reeving Parts​

5.4.2 Hoist Drum​

5.4.3 Wire Ropes and Rope End Connections​

5.4.4 Hoist Rope Grab​

5.4.5 Guide sheaves​

5.4.6 Rope Lock​

5.4.7 Overview of the A2B Assembly​

5.4.8 Anti-two Block (A2B) Assembly​

5.4.9 Hook Block​

5.4.10 Auxiliary Hook​

5.5 Counterweight​

5.5.1 Overview of Counterweight​

5.5.2 Counterweight Combinations​

5.5.3 Fastening Points of Counterweight Bracket​

5.5.4 Safety Instruction for Counterweight Operation​

5.5.5 Counterweight - Install​

5.5.6 Counterweight - Remove​

5.6 Superlift​

5.6.1 Overview of Superlift​

5.6.2 Lifting Points of Superlift​

5.6.3 Safety Instructions for Superlift Operation​

5.6.4 Superlift - Assemble​

5.6.5 Superlift - Disassemble​

5.6.6 Assemble the Superlift on the Transport Device​

5.7 Outrigger Pads Support​

5.7.1 Precautions for Outrigger Pads Support Operation​

5.7.2 Outrigger Pads Support - Use​

6 Inspection and Maintenance

6.1 General Instructions for the Crane Maintenance​

6.2 Safety Instructions for Inspection and Maintenance​

6.2.1 General Safety Instructions​

6.2.2 Securing against Starting​

6.2.3 Securing against Falling​

6.2.4 Precaution against Fire​

6.2.5 Defending against Burns​

6.2.6 Defending against Scalding​

6.2.7 Rotating Parts​

6.2.8 Using Permissible Service Fluids​

6.2.9 Defending against the Hazards of Service Fluids​

6.2.10 Replacing Damaged Crane Components​

6.3 Taking Care of the Crane​

6.3.1 Washing the Crane​

6.3.2 High Pressure Cleaner​

6.4 Recommendation for Safe Disposal​

6.4.1 Service Fluids and Lubricants​

6.4.2 Batteries​

6.4.3 Disposing of the Machine​

6.5 Preparation before Maintenance​

6.5.1 Read the Hours and Odometers​

6.5.2 Secure the Crane for Maintenance​

6.5.3 Tightening Torques​

6.5.4 Lubricants and Fluids​

6.6 Maintenance and Inspection Schedule​

6.6.1 General Instruction of the Maintenance Interval​

6.6.2 Maintenance and Inspection Schedule for SAC​

6.7 Maintenance Tasks - Carrier​

6.7.1 Power Train - Carrier​

6.7.2 Axles and Suspension​

6.7.3 Wheels and Tires​

6.7.4 Steering System​

6.7.5 Driveline​

6.7.6 Brake System​

6.7.7 Transmission​

6.7.8 Transfer Case​

6.7.9 Electrical System​

6.7.10 Hydraulic System​

6.7.11 Air Conditioner​

6.7.12 Outriggers​

6.7.13 Other Maintenance Work​

6.8 Maintenance Tasks - Superstructure​

6.8.1 Power Train - Superstructure​

6.8.2 Ropes​

6.8.3 Hook​

6.8.4 Telescopic Boom and Jib​

6.8.5 Central Lubrication System​

6.8.6 Slewing Mechanism​

6.8.7 Hoisting Mechanism​

6.8.8 Hydraulic System​

6.8.9 Electrical System​

6.8.10 Air Conditioner​

6.8.11 Other Maintenance Work​

7 Troubleshooting

7.1 Emergency Stop Switch​

7.2 Emergency Operations - Carrier​

7.2.1 Malfunctions during Crane Driving​

7.2.2 Engine - Jump-start​

7.2.3 Crane - Tow​

7.3 Emergency Operations - Superstructure​

7.3.1 Malfunctions during Crane Operation​

7.4 Troubleshooting - Carrier​

7.4.1 Engine Malfunctions​

7.4.2 Transmission Malfunctions​

7.4.3 Brake Malfunctions​

7.4.4 Steering Malfunctions​

7.4.5 Outrigger Malfunctions​

7.4.6 Mechanical Malfunctions​

7.4.7 Hydraulic System Malfunctions​

7.4.8 Electrical System Malfunctions- Crane Carrier​

7.5 Troubleshooting - Superstructure​

7.5.1 Mechanical System Malfunctions - Superstructure​

7.5.2 Hydraulic System Malfunctions​

7.5.3 Counterweight Malfunctions​

7.5.4 Malfunctions during Tilting the Operator's Cab​

7.5.5 Hoisting Malfunctions​

7.5.6 Luffing Malfunctions​

7.5.7 Slewing Malfunctions​

8 Technical Data

8.1 Crane​

8.1.1 Dimensions​

8.1.2 Noise Emission​

8.1.3 Weight and Axle Load​

8.1.4 Performance​

8.2 Engine - Carrier​

8.3 Engine - Superstructure​

8.4 Transmission​

8.5 Transfer Case​

8.6 Outriggers​

8.7 Outrigger floats​

8.8 Suspension​

8.9 Tires and Wheel Rim​

8.10 Counterweights​

8.11 Boom​

8.11.1 Telescopic Boom​

8.12 Hook​

8.13 Hoist Ropes​

8.14 Outrigger Pads​