Sany Crane STC550T5 Safety Operation & Maintenance Manual
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Sany Truck Crane STC550T5 Safety Operation & Maintenance Manual
Size: 76.08 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: Truck Crane
Type of Manual: Safety, Operation & Maintenance Manual
Model: Sany STC550T5 Truck Crane
Number of Pages: 672 Pages
Contents:
1 Introduction
1.1 Overview of Crane
1.1.1 General Instruction of Crane
1.1.2 Overview of Carrier
1.1.3 Description of Carrier
1.1.4 Overview of Superstructure
1.1.5 Description of Superstructure
1.1.6 Overview of Auxiliary Equipment
1.1.7 Data Logger
1.2 Overview of Documentation
1.2.1 General Instruction of Documentation
1.2.2 General Instruction of SOM Manual
1.2.3 Overview of the SOM Manual
1.2.4 Symbols in the Manual
1.2.5 Terminology and Abbreviation
1.2.6 Units in the Manual
1.3 Identifications on the Crane
1.3.1 Identifications of the Crane
1.3.2 Identifications of the Main Components
1.4 EAC Certification*
1.5 Correction Request Form for the Manual
1.6 Service Form for the Crane
2 Safety
2.1 General Instruction of Safety
2.2 Intended Use of the Crane
2.3 Non-approved Use of the Crane
2.4 Responsibilities and Personnel Requirements
2.4.1 Responsibilities of Manufacturer-Sany
2.4.2 Responsibilities of Supervisor
2.4.3 Responsibilities of Crane Owner and Authorized Personnel
2.4.4 Responsibilities of Crane Operator
2.4.5 Personnel Requirements
2.5 General Safety Instructions
2.5.1 Requirements for Breaking-in New Crane
2.5.2 California Proposition 65 Warning
2.5.3 Hand signals for guidance
2.5.4 Personal Protective Equipment
2.5.5 Aids for Work at Height
2.5.6 Fire Extinguisher
2.6 Safety Instructions of the Crane
2.6.1 Danger on the Crane
2.6.2 Safety Decals on the Crane
2.6.3 Danger Zone of Crane
2.6.4 Emergency Exit of Crane
2.6.5 Grounding for Potential Equalization
2.6.6 Movement on the crane
2.6.7 Safety Instructions in Case of an External Power Supply
2.7 Safety Instructions for Transport
2.8 Safety Instructions for the Travel
2.8.1 Traffic Regulations
2.8.2 General Safety for Travel
2.8.3 Safety for Travel Operation
2.8.4 Triangle Warning Sign
2.9 Worksite and Environment Requirements
2.9.1 Worksite Requirements
2.9.2 Altitude Requirements
2.9.3 Weather Requirements
2.9.4 Ground Requirements
2.10 Safety Instructions for Crane Operation
2.10.1 Safety for Crane Operation
2.10.2 Safety Instructions for Support
2.10.3 Safety Instructions for Fastening
2.10.4 Work at Low Temperatures
2.10.5 Work in the Vicinity of Electric Source
2.10.6 Work in case of Bad Environments
2.10.7 Work at Night
2.11 Safety Instructions for Maintenance
2.12 Safety Devices
2.12.1 Overview of the Safety Device
2.12.2 Turntable Locking Device
2.12.3 Battery Connect Switch
2.12.4 Emergency Stop Switch*
2.12.5 Tricolor Warning Light
2.12.6 Third Wrap Protector
2.12.7 Anti-two Block Switch
2.12.8 Warning Light
2.12.9 Load Moment Indicator Monitor (LMI)
3 System Function
3.1 Operating and Monitoring Instruments in the Driver's Cab
3.1.1 Overview of Driver's Cab
3.1.2 Combination Instrument
3.1.3 Heads Up Display
3.1.4 Switches
3.1.5 Rock Switches
3.1.6 Multipurpose Switch
3.1.7 Steering Wheel
3.1.8 Ignition Switch
3.1.9 Cigarette Lighter
3.1.10 Climate Control System
3.1.11 Overview of Driver's Seat
3.2 Operating and Monitoring Instruments in the Operator‘s Cab
3.2.1 Overview of Operator's Cab
3.2.2 Side Control Panel
3.2.3 Joysticks
3.2.4 Voltage Detector Controller*
3.2.5 Pressure Gauges
3.2.6 Overview of Operator’s Seat
3.2.7 Overview of Auxiliary Heater in Operator’s Cab
3.3 Remote Control
3.3.1 Smartkey
3.4 Outrigger Control
3.4.1 Overview of Outrigger Control Unit
3.4.2 Right Outrigger Control
3.4.3 Left Outrigger Control
4 Operation
4.1 Safety Instructions for the Crane Operation
4.2 Terms and Definitions of the Crane Operation
4.3 Crane Operation Planning
4.4 Crane Accesses
4.4.1 Climbing up and down the Crane Superstructure
4.4.2 Walking Surfaces and Stepping Surfaces
4.4.3 Operator's Cab - Enter and Exit
4.4.4 Front Window
4.4.5 Other Accesses
4.5 Inspection before Travel
4.5.1 General Instruction of Inspection
4.5.2 Engine
4.5.3 Transmission Oil
4.5.4 Hydraulic Oil
4.5.5 Coolant
4.5.6 Windshield Fluid
4.5.7 Tires
4.5.8 Fuel Level-Check
4.5.9 Engine Oil
4.5.10 Adblue (DEF)*
4.5.11 Diesel Particle Filter (DPF)
4.5.12 Lighting
4.5.13 Operating Instruments
4.5.14 Travel Condition
4.6 Before Starting to Travel
4.6.1 Driver's Seat -Adjust
4.6.2 Safety belt – Fasten
4.6.3 Rearview Mirrors - Adjust
4.6.4 Steering Wheel - Adjust
4.6.5 Climate Control
4.7 Operation of Travel
4.7.1 Travel Plan
4.7.2 Travel Displays
4.7.3 Operation of Engine
4.7.4 Operation of Transmission
4.7.5 Operation of Differential Locks
4.7.6 Steering
4.7.7 Lights Control
4.7.8 Horn
4.7.9 Window Wiper System
4.7.10 Brake
4.7.11 Ending Driving
4.8 Before Lifting
4.8.1 Inspection and Test before Lifting
4.8.2 Operator’s Seat Adjustment
4.8.3 Power Takeoff Device
4.8.4 Outriggers
4.8.5 Voltage Detector Controller- Set*
4.9 Operation of Lifting
4.9.1 Operation of Engine
4.9.2 Luffing System
4.9.3 Hoist System
4.9.4 Boom Telescoping System
4.9.5 Slewing System
4.10 Crane and Components Transport
4.10.1 Crane - Lift
4.10.2 Transporting the Crane
4.11 Storage of the Crane
4.11.1 Long-term Storage
4.11.2 Short-term Storage
5 Equipment
5.1 General Instructions for Assembly and Disassembly
5.1.1 Safety Instructions for Assembly and Disassembly
5.1.2 Assembling/Disassembling of Hydraulic Lines
5.1.3 Assembling/Disassembling of Electrical Lines
5.2 Rope Reeving
5.2.1 Overview of the Reeving Parts
5.2.2 Wire Ropes and Rope End Connections
5.2.3 Hoist Rope Lug
5.2.4 Guide sheaves
5.2.5 Wedge Lock
5.2.6 Overview of the A2B Assembly
5.2.7 A2B Assembly of the Hook Block
5.2.8 A2B Assembly of the Headache Ball
5.2.9 Hook Block
5.2.10 Headache Ball
5.3 Auxiliary Boom Nose
5.3.1 Overview of the Auxiliary Boom Nose
5.3.2 Safety Instruction of the Auxiliary Boom Nose
5.3.3 Auxiliary Boom Nose - Install
5.3.4 Auxiliary Boom Nose - Remove
5.4 Folding Jib
5.4.1 Overview of the Folding Jib
5.4.2 Jib Support
5.4.3 Catch Bar
5.4.4 Precautions for Single Folding Jib Operation
5.4.5 Folding Jib - Swing in
5.4.6 Folding Jib - Swing out
5.4.7 Adjustment of the Offset Angle
5.4.8 Electrical Connections
5.5 Outriggers Floats
5.5.1 Overview of the Outrigger Floats
5.5.2 Precautions for Outrigger Floats Operation
5.5.3 Outrigger Floats - Install
5.5.4 Outrigger Floats - Remove
6 Inspection and Maintenance
6.1 General Instructions for the Crane Maintenance
6.2 Safety Instructions for Inspection and Maintenance
6.2.1 General Safety Instructions
6.2.2 Securing against Starting
6.2.3 Securing against Falling
6.2.4 Precaution against Fire
6.2.5 Defending against Burns
6.2.6 Defending against Scalding
6.2.7 Rotating Parts
6.2.8 Using Permissible Service Fluids
6.2.9 Defending against the Hazards of Service Fluids
6.2.10 Replacing Damaged Crane Components
6.3 Taking Care of the Crane
6.3.1 Washing the Crane
6.3.2 High Pressure Cleaner
6.4 Recommendation for Safe Disposal
6.4.1 Service Fluids and Lubricants
6.4.2 Batteries
6.4.3 Disposing of the Machine
6.5 Preparation before Maintenance
6.5.1 Read the Hours and Odometers
6.5.2 Secure the Crane for Maintenance
6.5.3 Recommended Lubricants and Fluids
6.6 Maintenance and Inspection Schedule
6.6.1 Inspection Schedule for the Crane Carrier
6.6.2 Inspection Schedule for the Crane Superstructure
6.6.3 Maintenance Interval for the Crane Carrier
6.6.4 Maintenance Interval for the Crane Superstructure
6.7 Maintenance Tasks - Carrier
6.7.1 Engine
6.7.2 Maintenance for Exhaust System
6.7.3 Transmission
6.7.4 Driveline
6.7.5 Clutch
6.7.6 Brake System
6.7.7 Axles
6.7.8 Wheels and Tires
6.7.9 Steering System
6.7.10 Electrical System
6.7.11 Air Conditioner
6.7.12 Other Maintenance Work
6.8 Maintenance Tasks - Superstructure
6.8.1 Ropes
6.8.2 Hook
6.8.3 Telescopic Boom
6.8.4 Jib
6.8.5 Slewing Mechanism
6.8.6 Hoist Mechanism
6.8.7 Hydraulic System
6.8.8 Electrical System
6.8.9 Air Conditioner
6.8.10 Other Maintenance Work
7 Troubleshooting
7.1 Warning and Error Messages
7.1.1 Warning Messages on the Display in the Driver's Cab
7.1.2 Warning Messages on the Display in the Operator’s Cab
7.2 Emergency Stop Switch
7.3 Emergency Operations - Carrier
7.3.1 Malfunctions during Crane Driving
7.3.2 Engine - Jump-start
7.3.3 Crane - Tow
7.4 Emergency Operations - Superstructure
7.4.1 Malfunctions during Crane Operation
7.5 Troubleshooting - Carrier
7.5.1 Engine Malfunctions
7.5.2 Brake Malfunctions
7.5.3 Steering Malfunctions
7.5.4 Outrigger Malfunctions
7.5.5 Mechanical Malfunctions
7.5.6 Hydraulic System Malfunctions
7.5.7 Electrical System - Crane Carrier
7.6 Troubleshooting - Superstructure
7.6.1 Mechanical System Malfunctions - Superstructure
7.6.2 Hydraulic System Malfunctions
7.6.3 Counterweight Malfunctions
7.6.4 Malfunctions during Tilting the Operator's Cab
7.6.5 Telescoping Malfunctions
7.6.6 Hoisting Malfunctions
7.6.7 Luffing Malfunctions
7.6.8 Slewing Malfunctions
8 Technical Data
8.1 Crane
8.1.1 Dimensions
8.1.2 Weight and Axle Load
8.1.3 Noise Emission
8.1.4 Performance
8.1.5 Lifting Heights
8.2 Engine
8.3 Suspension
8.4 Tyres/Tires
8.5 Outriggers
8.6 Counterweight
8.7 Boom
8.7.1 Telescopic Boom
8.7.2 Jib/Folding Jib
8.8 Auxiliary Boom Nose
8.9 Hook
8.10 Ropes
Size: 76.08 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: Truck Crane
Type of Manual: Safety, Operation & Maintenance Manual
Model: Sany STC550T5 Truck Crane
Number of Pages: 672 Pages
Contents:
1 Introduction
1.1 Overview of Crane
1.1.1 General Instruction of Crane
1.1.2 Overview of Carrier
1.1.3 Description of Carrier
1.1.4 Overview of Superstructure
1.1.5 Description of Superstructure
1.1.6 Overview of Auxiliary Equipment
1.1.7 Data Logger
1.2 Overview of Documentation
1.2.1 General Instruction of Documentation
1.2.2 General Instruction of SOM Manual
1.2.3 Overview of the SOM Manual
1.2.4 Symbols in the Manual
1.2.5 Terminology and Abbreviation
1.2.6 Units in the Manual
1.3 Identifications on the Crane
1.3.1 Identifications of the Crane
1.3.2 Identifications of the Main Components
1.4 EAC Certification*
1.5 Correction Request Form for the Manual
1.6 Service Form for the Crane
2 Safety
2.1 General Instruction of Safety
2.2 Intended Use of the Crane
2.3 Non-approved Use of the Crane
2.4 Responsibilities and Personnel Requirements
2.4.1 Responsibilities of Manufacturer-Sany
2.4.2 Responsibilities of Supervisor
2.4.3 Responsibilities of Crane Owner and Authorized Personnel
2.4.4 Responsibilities of Crane Operator
2.4.5 Personnel Requirements
2.5 General Safety Instructions
2.5.1 Requirements for Breaking-in New Crane
2.5.2 California Proposition 65 Warning
2.5.3 Hand signals for guidance
2.5.4 Personal Protective Equipment
2.5.5 Aids for Work at Height
2.5.6 Fire Extinguisher
2.6 Safety Instructions of the Crane
2.6.1 Danger on the Crane
2.6.2 Safety Decals on the Crane
2.6.3 Danger Zone of Crane
2.6.4 Emergency Exit of Crane
2.6.5 Grounding for Potential Equalization
2.6.6 Movement on the crane
2.6.7 Safety Instructions in Case of an External Power Supply
2.7 Safety Instructions for Transport
2.8 Safety Instructions for the Travel
2.8.1 Traffic Regulations
2.8.2 General Safety for Travel
2.8.3 Safety for Travel Operation
2.8.4 Triangle Warning Sign
2.9 Worksite and Environment Requirements
2.9.1 Worksite Requirements
2.9.2 Altitude Requirements
2.9.3 Weather Requirements
2.9.4 Ground Requirements
2.10 Safety Instructions for Crane Operation
2.10.1 Safety for Crane Operation
2.10.2 Safety Instructions for Support
2.10.3 Safety Instructions for Fastening
2.10.4 Work at Low Temperatures
2.10.5 Work in the Vicinity of Electric Source
2.10.6 Work in case of Bad Environments
2.10.7 Work at Night
2.11 Safety Instructions for Maintenance
2.12 Safety Devices
2.12.1 Overview of the Safety Device
2.12.2 Turntable Locking Device
2.12.3 Battery Connect Switch
2.12.4 Emergency Stop Switch*
2.12.5 Tricolor Warning Light
2.12.6 Third Wrap Protector
2.12.7 Anti-two Block Switch
2.12.8 Warning Light
2.12.9 Load Moment Indicator Monitor (LMI)
3 System Function
3.1 Operating and Monitoring Instruments in the Driver's Cab
3.1.1 Overview of Driver's Cab
3.1.2 Combination Instrument
3.1.3 Heads Up Display
3.1.4 Switches
3.1.5 Rock Switches
3.1.6 Multipurpose Switch
3.1.7 Steering Wheel
3.1.8 Ignition Switch
3.1.9 Cigarette Lighter
3.1.10 Climate Control System
3.1.11 Overview of Driver's Seat
3.2 Operating and Monitoring Instruments in the Operator‘s Cab
3.2.1 Overview of Operator's Cab
3.2.2 Side Control Panel
3.2.3 Joysticks
3.2.4 Voltage Detector Controller*
3.2.5 Pressure Gauges
3.2.6 Overview of Operator’s Seat
3.2.7 Overview of Auxiliary Heater in Operator’s Cab
3.3 Remote Control
3.3.1 Smartkey
3.4 Outrigger Control
3.4.1 Overview of Outrigger Control Unit
3.4.2 Right Outrigger Control
3.4.3 Left Outrigger Control
4 Operation
4.1 Safety Instructions for the Crane Operation
4.2 Terms and Definitions of the Crane Operation
4.3 Crane Operation Planning
4.4 Crane Accesses
4.4.1 Climbing up and down the Crane Superstructure
4.4.2 Walking Surfaces and Stepping Surfaces
4.4.3 Operator's Cab - Enter and Exit
4.4.4 Front Window
4.4.5 Other Accesses
4.5 Inspection before Travel
4.5.1 General Instruction of Inspection
4.5.2 Engine
4.5.3 Transmission Oil
4.5.4 Hydraulic Oil
4.5.5 Coolant
4.5.6 Windshield Fluid
4.5.7 Tires
4.5.8 Fuel Level-Check
4.5.9 Engine Oil
4.5.10 Adblue (DEF)*
4.5.11 Diesel Particle Filter (DPF)
4.5.12 Lighting
4.5.13 Operating Instruments
4.5.14 Travel Condition
4.6 Before Starting to Travel
4.6.1 Driver's Seat -Adjust
4.6.2 Safety belt – Fasten
4.6.3 Rearview Mirrors - Adjust
4.6.4 Steering Wheel - Adjust
4.6.5 Climate Control
4.7 Operation of Travel
4.7.1 Travel Plan
4.7.2 Travel Displays
4.7.3 Operation of Engine
4.7.4 Operation of Transmission
4.7.5 Operation of Differential Locks
4.7.6 Steering
4.7.7 Lights Control
4.7.8 Horn
4.7.9 Window Wiper System
4.7.10 Brake
4.7.11 Ending Driving
4.8 Before Lifting
4.8.1 Inspection and Test before Lifting
4.8.2 Operator’s Seat Adjustment
4.8.3 Power Takeoff Device
4.8.4 Outriggers
4.8.5 Voltage Detector Controller- Set*
4.9 Operation of Lifting
4.9.1 Operation of Engine
4.9.2 Luffing System
4.9.3 Hoist System
4.9.4 Boom Telescoping System
4.9.5 Slewing System
4.10 Crane and Components Transport
4.10.1 Crane - Lift
4.10.2 Transporting the Crane
4.11 Storage of the Crane
4.11.1 Long-term Storage
4.11.2 Short-term Storage
5 Equipment
5.1 General Instructions for Assembly and Disassembly
5.1.1 Safety Instructions for Assembly and Disassembly
5.1.2 Assembling/Disassembling of Hydraulic Lines
5.1.3 Assembling/Disassembling of Electrical Lines
5.2 Rope Reeving
5.2.1 Overview of the Reeving Parts
5.2.2 Wire Ropes and Rope End Connections
5.2.3 Hoist Rope Lug
5.2.4 Guide sheaves
5.2.5 Wedge Lock
5.2.6 Overview of the A2B Assembly
5.2.7 A2B Assembly of the Hook Block
5.2.8 A2B Assembly of the Headache Ball
5.2.9 Hook Block
5.2.10 Headache Ball
5.3 Auxiliary Boom Nose
5.3.1 Overview of the Auxiliary Boom Nose
5.3.2 Safety Instruction of the Auxiliary Boom Nose
5.3.3 Auxiliary Boom Nose - Install
5.3.4 Auxiliary Boom Nose - Remove
5.4 Folding Jib
5.4.1 Overview of the Folding Jib
5.4.2 Jib Support
5.4.3 Catch Bar
5.4.4 Precautions for Single Folding Jib Operation
5.4.5 Folding Jib - Swing in
5.4.6 Folding Jib - Swing out
5.4.7 Adjustment of the Offset Angle
5.4.8 Electrical Connections
5.5 Outriggers Floats
5.5.1 Overview of the Outrigger Floats
5.5.2 Precautions for Outrigger Floats Operation
5.5.3 Outrigger Floats - Install
5.5.4 Outrigger Floats - Remove
6 Inspection and Maintenance
6.1 General Instructions for the Crane Maintenance
6.2 Safety Instructions for Inspection and Maintenance
6.2.1 General Safety Instructions
6.2.2 Securing against Starting
6.2.3 Securing against Falling
6.2.4 Precaution against Fire
6.2.5 Defending against Burns
6.2.6 Defending against Scalding
6.2.7 Rotating Parts
6.2.8 Using Permissible Service Fluids
6.2.9 Defending against the Hazards of Service Fluids
6.2.10 Replacing Damaged Crane Components
6.3 Taking Care of the Crane
6.3.1 Washing the Crane
6.3.2 High Pressure Cleaner
6.4 Recommendation for Safe Disposal
6.4.1 Service Fluids and Lubricants
6.4.2 Batteries
6.4.3 Disposing of the Machine
6.5 Preparation before Maintenance
6.5.1 Read the Hours and Odometers
6.5.2 Secure the Crane for Maintenance
6.5.3 Recommended Lubricants and Fluids
6.6 Maintenance and Inspection Schedule
6.6.1 Inspection Schedule for the Crane Carrier
6.6.2 Inspection Schedule for the Crane Superstructure
6.6.3 Maintenance Interval for the Crane Carrier
6.6.4 Maintenance Interval for the Crane Superstructure
6.7 Maintenance Tasks - Carrier
6.7.1 Engine
6.7.2 Maintenance for Exhaust System
6.7.3 Transmission
6.7.4 Driveline
6.7.5 Clutch
6.7.6 Brake System
6.7.7 Axles
6.7.8 Wheels and Tires
6.7.9 Steering System
6.7.10 Electrical System
6.7.11 Air Conditioner
6.7.12 Other Maintenance Work
6.8 Maintenance Tasks - Superstructure
6.8.1 Ropes
6.8.2 Hook
6.8.3 Telescopic Boom
6.8.4 Jib
6.8.5 Slewing Mechanism
6.8.6 Hoist Mechanism
6.8.7 Hydraulic System
6.8.8 Electrical System
6.8.9 Air Conditioner
6.8.10 Other Maintenance Work
7 Troubleshooting
7.1 Warning and Error Messages
7.1.1 Warning Messages on the Display in the Driver's Cab
7.1.2 Warning Messages on the Display in the Operator’s Cab
7.2 Emergency Stop Switch
7.3 Emergency Operations - Carrier
7.3.1 Malfunctions during Crane Driving
7.3.2 Engine - Jump-start
7.3.3 Crane - Tow
7.4 Emergency Operations - Superstructure
7.4.1 Malfunctions during Crane Operation
7.5 Troubleshooting - Carrier
7.5.1 Engine Malfunctions
7.5.2 Brake Malfunctions
7.5.3 Steering Malfunctions
7.5.4 Outrigger Malfunctions
7.5.5 Mechanical Malfunctions
7.5.6 Hydraulic System Malfunctions
7.5.7 Electrical System - Crane Carrier
7.6 Troubleshooting - Superstructure
7.6.1 Mechanical System Malfunctions - Superstructure
7.6.2 Hydraulic System Malfunctions
7.6.3 Counterweight Malfunctions
7.6.4 Malfunctions during Tilting the Operator's Cab
7.6.5 Telescoping Malfunctions
7.6.6 Hoisting Malfunctions
7.6.7 Luffing Malfunctions
7.6.8 Slewing Malfunctions
8 Technical Data
8.1 Crane
8.1.1 Dimensions
8.1.2 Weight and Axle Load
8.1.3 Noise Emission
8.1.4 Performance
8.1.5 Lifting Heights
8.2 Engine
8.3 Suspension
8.4 Tyres/Tires
8.5 Outriggers
8.6 Counterweight
8.7 Boom
8.7.1 Telescopic Boom
8.7.2 Jib/Folding Jib
8.8 Auxiliary Boom Nose
8.9 Hook
8.10 Ropes
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