Hyundai Step 1 ( 2007) : Engine service

[Autoequipment]

Download this document, you need 400 Gallons

HYUNDAI MOTORS
Chonan Technical Service Training Center
407-7, Yongdu-Ri, Byungchon-Myun, Chonan-City,
Chungnam,330-863, Korea
TEL : 82-41-559-2960 FAX : 82-41-561-0584




Chapter 1. Inspection on the Vehicle
1. Vehicle identification number
2. Engine identification number
3. Engine oil inspection
4. Spark test
5. Injector operation test
6. Idle rpm inspection
7. Ignition timing inspection
8. Power balance test
9. Fuel pump operation test
10. Fuel pressure test
11. Cylinder compression test


Chapter 2. Cylinder Head
1. Valve clearance
2. MLA shim adjustment
3. Removing and tightening Cylinder head bolts
4. Tightening method
5. Measuring deformation of cylinder head
6. Checking the bending of the camshaft
7. Measuring the cam lift


Chapter 3. Timing System
1. Timing belt inspection
2. Cautions for Timing belt installation


Chapter 4. Crankshaft
1. Cautions for removing and tightening main bearing caps
2. Measuring crankshaft oil clearance
3. Measuring thrust bearing clearance (end play)
4. Checking the bending of the crankshaft

Chapter 5. Piston, Piston Ring and Cylinder
1. Measuring piston ring end gap
2. Measuring piston ring side clearance
3. Cautions for installation of piston ring
4. Measuring cylinder worn-out




Appendix 1
1. Vernier caliper usage
2. Micrometer usage
3. Dial gauge usage
4. Unit Symbol
5. Unit Conversion


Appendix 2
Practice sheets

T55D