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Hyundai Step 1 ( 2007) : Engine service
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HYUNDAI MOTORS
Chonan Technical Service Training Center
407-7, Yongdu-Ri, Byungchon-Myun, Chonan-City,
Chungnam,330-863, Korea
TEL : 82-41-559-2960 FAX : 82-41-561-0584
Chapter 1. Inspection on the Vehicle
1. Vehicle identification number
2. Engine identification number
3. Engine oil inspection
4. Spark test
5. Injector operation test
6. Idle rpm inspection
7. Ignition timing inspection
8. Power balance test
9. Fuel pump operation test
10. Fuel pressure test
11. Cylinder compression test
Chapter 2. Cylinder Head
1. Valve clearance
2. MLA shim adjustment
3. Removing and tightening Cylinder head bolts
4. Tightening method
5. Measuring deformation of cylinder head
6. Checking the bending of the camshaft
7. Measuring the cam lift
Chapter 3. Timing System
1. Timing belt inspection
2. Cautions for Timing belt installation
Chapter 4. Crankshaft
1. Cautions for removing and tightening main bearing caps
2. Measuring crankshaft oil clearance
3. Measuring thrust bearing clearance (end play)
4. Checking the bending of the crankshaft
Chapter 5. Piston, Piston Ring and Cylinder
1. Measuring piston ring end gap
2. Measuring piston ring side clearance
3. Cautions for installation of piston ring
4. Measuring cylinder worn-out
Appendix 1
1. Vernier caliper usage
2. Micrometer usage
3. Dial gauge usage
4. Unit Symbol
5. Unit Conversion
Appendix 2
Practice sheets
Chonan Technical Service Training Center
407-7, Yongdu-Ri, Byungchon-Myun, Chonan-City,
Chungnam,330-863, Korea
TEL : 82-41-559-2960 FAX : 82-41-561-0584
Chapter 1. Inspection on the Vehicle
1. Vehicle identification number
2. Engine identification number
3. Engine oil inspection
4. Spark test
5. Injector operation test
6. Idle rpm inspection
7. Ignition timing inspection
8. Power balance test
9. Fuel pump operation test
10. Fuel pressure test
11. Cylinder compression test
Chapter 2. Cylinder Head
1. Valve clearance
2. MLA shim adjustment
3. Removing and tightening Cylinder head bolts
4. Tightening method
5. Measuring deformation of cylinder head
6. Checking the bending of the camshaft
7. Measuring the cam lift
Chapter 3. Timing System
1. Timing belt inspection
2. Cautions for Timing belt installation
Chapter 4. Crankshaft
1. Cautions for removing and tightening main bearing caps
2. Measuring crankshaft oil clearance
3. Measuring thrust bearing clearance (end play)
4. Checking the bending of the crankshaft
Chapter 5. Piston, Piston Ring and Cylinder
1. Measuring piston ring end gap
2. Measuring piston ring side clearance
3. Cautions for installation of piston ring
4. Measuring cylinder worn-out
Appendix 1
1. Vernier caliper usage
2. Micrometer usage
3. Dial gauge usage
4. Unit Symbol
5. Unit Conversion
Appendix 2
Practice sheets
T55D
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