Dongfeng Automotive NAMMI BOX DFM7000A2F3BEV DFM7000A2F4BEV Maintenance Manual

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Dongfeng Automotive NAMMI BOX DFM7000A2F3BEV DFM7000A2F4BEV Maintenance Manual
Size: 98.01 MB
Format: PDF
Language: English
Brand: Dongfeng
Type of Machine: Automotive
Type of Manual: Maintenance Manual
Model: Dongfeng NAMMI BOX Automotive
Model Number: DFM7000A2F3BEV DFM7000A2F4BEV
Number of Pages: 2240 Pages

Contents:
How to Use the Manual
Security Information
Unit
Content
Parts
Function Configuration Table
Towing
Identification Information
Main Identification Plate Locations
Vehicle Exterior Dimensions
Main Technical Parameters
Main System Parameters
Liquid Specifications and Capacities
Precautions
Pre-Delivery Inspection Guidelines for New Vehicles
New Car Preparation Check List
Maintenance Data and Specifications
Check Brake Fluid
Brake Fluid Replacement
Check Coolant Level
Coolant Replacement
Check Windshield Washer Fluid
Check Drive Motor
Check High-Voltage Harness and High-Voltage Connectors
Check Cooling System Hoses and Connections
Check Battery
Check Air Conditioning Pipeline Components
Coolant Replacement
Brake Fluid Replacement
Check the Body Floor Guard Panel
Check the Cooling System Hose and Joints
Check Steering Rod Ball Head and Dust Jacket
Check the Drive Shaft and Dust Cover
Check Lower Swing Arm Ball Joints and Stabilizer Bar Tie Rod Ball Joints
Check the Shock Absorbers
Checking Coolant Level
Checking Brake Fluid
Checking the Windshield Washing Liquid
Checking the Drive Motor
Checking High-Voltage Wiring Harness and Connectors
Checking the Battery
Checking Air Conditioning System Components
Vehicle Exterior Inspection
Road Test
Vehicle Power-off Process
Precautions
Maintenance Parameters
System Overview
Degassing Chamber Inlet Pipe Removal and Installation
Degassing Chamber Assembly Removal and Installation
Electric Water Pump Assembly Removal and Installation
Motor Controller Inlet Pipe Removal and Installation
Fan Motor Assembly Removal and Installation
Coolant Replacement
Coolant Temperature Sensor Assembly Removal and Installation
Radiator Outlet Pipe Removal and Installation
Radiator Inlet Pipe Removal and Installation
Radiator Assembly Removal and Installation
Left Deflector Removal and Installation
Precautions
Repair Parameters
Fault Diagnosis
System Overview
Power Battery (DFM7000A2F3BEV) Removal and Installation
Power Battery (DFM7000A2F4BEV) Removal and Installation
Precautions
Maintenance Parameters
Fault Diagnosis
System Overview
Electric Drive Assembly Removal and Installation
Right Engine Elastic Bracket Assembly Removal and Installation
Right Upper Engine Bracket Removal and Installation
Left Engine Elastic Bracket Assembly Removal and Installation
Left Center Engine Bracket Assembly Removal and Installation
Reducer Oil Replacement
Torsion Connecting Rod Assembly Removal and Installation
Lower Left Torsion Bracket Removal and Installation
Precautions
Motor Controller DC Input Cable Removal and Installation
High Voltage Power-Down Procedure
Fast and Slow Charging Cables Removal and Installation
Compressor Connection Cable Removal and Installation
Precautions
Suspension System Structure and Principles
Front Bracket Assembly Removal and Installation
Steering Knuckle and Front Wheel Hub Assembly Removal and Installation
Front Stabilizer Bar Link Removal and Installation
Front Stabilizer Bar Assembly Removal and Installation
Removal of the Front Strut Assembly
Front Strut Assembly Removal and Installation
Front Drive Axle Assembly Removal and Installation
Replacement of the Front Drive Axle Oil Seal
Control Arm Removal and Installation
Precautions
Structure and Principle Introduction
Steering Column Assembly Removal and Installation
Steering Tie Rod Inner Ball Joint Removal and Installation
Steering Gear Dust Cover Removal and Installation
Steering Tie Rod Outer Ball Joint Removal and Installation
Steering Assembly Removal and Installation
Steering Wheel Removal and Installation
Precautions
Structure and Principle Introduction
Rear Wheel Hub Bearing Removal and Installation
Rear Wheel Speed Sensor Removal and Installation
Rear Coil Spring Assembly Removal and Installation
Torsion Beam Hinge Removal and Installation
Rear Torsion Beam with Hinge Assembly Removal and Installation
Rear Strut Assembly Removal and Installation
Rear Wheel Speed Sensor Removal and Installation
Precautions
IBC Matching Learning Process
Structure and Operation
Brake Fluid Replacement
Rear Brake Pads Replacement
Vacuum Pressure Sensor (Base Model) Removal and Installation
Vacuum Booster Master Cylinder with Reservoir Assembly (Base Model) Removal and Installation
Electric Vacuum Pump (Base Model) Removal and Installation
Brake Pedal Removal and Installation
Brake Light Switch Removal and Installation
Front Brake Hose Removal and Installation
Brake Line—Two-way Connector to Right Rear Brake Hose Removal and Installation
Brake Line—Two-way Connector to Left Rear Brake Hose Removal and Installation
Brake Line—Hydraulic Unit to Right Rear Junction (Base Model) Removal and Installation
Brake Line—Hydraulic Unit to Right Rear Junction Removal and Installation
Brake Line—Hydraulic Unit to Right Front Hose (Base Model) Removal and Installation
Brake Line—Hydraulic Unit to Right Front Hose Removal and Installation
Brake Line—Hydraulic Unit to Left Rear Junction(Base Model) Removal and Installation
Brake Line—Hydraulic Unit to Left Rear Junction Removal and Installation
Brake Line—Hydraulic Unit to Left Front Hose (Base Model) Removal and Installation
Brake Line—Hydraulic Unit to Left Front Hose Removal and Installation
Brake Line—Master Cylinder to Hydraulic Unit Circuit Two (Base Model) Removal and Installation
Brake Line—Master Cylinder to Hydraulic Unit Circuit One (Base Model) Removal and Installation
Rear Brake Hose Removal and Installation
Front Brake Pads Replacement
Front Brake Caliper Removal and Installation
Front Brake Caliper Removal and Installation
Front Brake Disc Removal and Installation
Rear Brake Caliper Removal and Installation
Rear Brake Disc Removal and Installation
Hydraulic Unit Assembly (Base Model) Removal and Installation
Hydraulic Unit Assembly Removal and Installation
Structure and Principle Introduction
Wheels Removal and Installation
Tire Removal and Installation
Wheel Alignment Procedure
Wheel Balancing Operation Procedure
Hood Plate Assembly Removal and Installation
Hood Left Hinge Assembly Removal and Installation
Hood Lock Assembly Removal and Installation
Hood Lock Manipulator Assembly Removal and Installation
Hood Rear Seal Assembly Removal and Installation
Hood Support Mechanism Assembly Removal and Installation
Front Door Assembly Removal and Installation
Left Front Door Hinge Assembly Removal and Installation
Left Front Door External Locking Rod Removal and Installation
Left Front Exterior Door Handle Assembly Removal and Installation
Left Front Door Lock Assembly Removal and Installation
Door Latch Assembly Removal and Installation
Door Stop Block Removal and Installation
Rear Door Assembly Removal and Installation
Left Rear Door Hinge Assembly Removal and Installation
Left Rear Door Outer Handle Assembly Removal and Installation
Left Rear Door Lock Assembly Removal and Installation
Rear Door Assembly Removal and Installation
Trunk Lock Latch Assembly Removal and Installation
Trunk Lock Assembly Removal and Installation
Gas Strut Assembly Removal and Installation
Charging Port Cover Assembly Removal and Installation
Charging Port Cover Removal and Installation
Windshield Removal and Installation
Rear Windshield Removal and Installation
Triangle Trim Panel Removal and Installation
Front Door Glass Removal and Installation
Rear Door Glass Removal and Installation
Interior Rearview Mirror Base Cover Removal and Installation
Interior Rearview Mirror Base Cover Plug Removal and Installation
Interior Rearview Mirror Assembly Removal and Installation
Exterior Rearview Mirror Removal and Installation
Precautions
Driver's Seat Assembly Removal and Installation
Seat Headrest Removal and Installation
Seat Headrest Guide Sleeve Removal and Installation
Seat Cushion Cover Removal and Installation
Seat Backrest Cover Removal and Installation
Seat Outer Side Guards Removal and Installation
Seat Inner Side Panel Removal and Installation
Seat Adjustment Switch Removal and Installation
Passenger Seat Assembly Removal and Installation
Second Row Seat Cushion Assembly Removal and Installation
Rear Seat Backrest Assembly Removal and Installation
Precautions
Instrument Panel Subassembly Removal and Installation
Instrument Panel Crossmember Assembly Removal and Installation
Lower Instrument Panel Main Body Removal and Installation
Right Guard Plate Removal and Installation
Left Lower Trim Panel Assembly Removal and Installation
Lower Right Instrument Panel Trim Removal and Installation
Left End Plate Removal and Installation
Center Air Vent Removal and Installation
Left Air Vent Removal and Installation
Left Decorative Strip Assembly Removal and Installation
Center Air Vent（Left）Removal and Installation
Integrated Electrical Module Mounting Bracket Removal and Installation
Glove Box Assembly Removal and Installation
Steering Column Upper Cover Assembly Removal and Installation
Steering Column Lower Cover Assembly Removal and Installation
Instrument Panel Assembly Removal and Installation
Precautions
Sub-Instrument Panel Assembly Removal and Installation
Rear Decorative Panel Assembly Removal and Installation
Sub-Instrument Panel Upper Cover Plate Removal and Installation
Armrest Trim Assembly Removal and Installation
Air Conditioning Left Guard Plate Removal and Installation
USB Switch Blank Cover (Base Model) Removal and Installation
USB Switch Blank Cover (High Model) Removal and Installation
Front Door Switch Panel Removal and Installation
Front Door Frame Weatherstrip Assembly Removal and Installation
Front Door Interior Trim Panel Assembly Removal and Installation
Front Door Inner Handle Assembly Removal and Installation
Front Door Seal Assembly Removal and Installation
Left Front Door Anti-Scratch Strip Removal and Installation
Left Front Door Sill Inner Weatherstrip Removal and Installation
Left Front Door Sill Outer Weatherstrip Removal and Installation
Rear Door Switch Panel Removal and Installation
Rear Door Frame Weatherstrip Assembly Removal and Installation
Rear Door Trim Panel Assembly Removal and Installation
Rear Door Interior Handle Assembly Removal and Installation
Rear Door Weatherstrip Assembly Removal and Installation
Left Rear Door Anti-Scuff Strip Removal and Installation
Left Rear Door Sill Inner Weatherstrip Removal and Installation
Rear Left Door Sill Outer Weatherstrip Removal and Installation
Tailgate Lower Trim Panel Removal and Installation
Tailgate Seal Assembly Removal and Installation
Tailgate Midsection Trim Assembly Removal and Installation
Precautions
Front Floor Carpet Assembly Removal and Installation
Headliner Trim Panel Assembly Removal and Installation
Left Front Pillar Upper Trim Assembly Removal and Installation
Left Front Pillar Lower Trim Assembly Removal and Installation
Left Middle Pillar Upper Trim Assembly Removal and Installation
Left Middle Pillar Lower Trim Assembly Removal and Installation
Left Rear Pillar Upper Trim Assembly Removal and Installation
Left Rear Pillar Lower Trim Assembly Removal and Installation
Left Sun Visor Hook Removal and Installation
Right Sun Visor Assembly Removal and Installation
Left Sun Visor Assembly Removal and Installation
Trunk Storage Box Removal and Installation
Trunk Carpet Assembly Removal and Installation
Rear Combination Light Repair Cover (Left) Removal and Installation
Trunk Threshold Strip Removal and Installation
Left Front Door Sill Trim Assembly Removal and Installation
Left Rear Door Sill Trim Assembly Removal and Installation
Front Folding Armrest Assembly Removal and Installation
Precautions
Front Bumper Assembly Removal and Installation
Front Bumper Energy Absorber Removal and Installation
Front Bumper Left Mounting Base Removal and Installation
Front Bumper Middle Support Removal and Installation
Front Bumper Left Trim Strip Removal and Installation
Parking Sensor Mounting Bracket Removal and Installation
Left Front Fog Light Trim Panel Removal and Installation
Front Tow Hook Cap Removal and Installation
Front Bumper Upper Trim Panel Removal and Installation
Front Bumper Upper Trim Strip Removal and Installation
Rear Bumper Assembly Removal and Installation
Rear Bumper Energy Absorber Removal and Installation
Rear Left Mounting Bracket Assembly Removal and Installation
Parking Sensor Bracket Removal and Installation
Rear Bumper Cover Removal and Installation
Left Front Underbody Shield Removal and Installation
Rear Spoiler Assembly Removal and Installation
Windshield Trim Strip Removal and Installation
Windshield Lower Trim Panel Assembly Removal and Installation
Windshield Lower Trim Panel Removal and Installation
Left A-Pillar Exterior Trim Assembly Removal and Installation
Left B-Pillar Exterior Trim Assembly Removal and Installation
Rear Quarter Trim Panel (Left) Removal and Installation
Left Rear Side Surround Trim Strip Removal and Installation
Left Rear Side Surround Trim Bracket Removal and Installation
Left C-Pillar Seal Strip Removal and Installation
Left Side Surround Top Seal Strip Removal and Installation
Left Side A-Pillar Lower Seal Strip Removal and Installation
Left Drip Rail Insert Removal and Installation
Left Front Wheel Cover Fender Removal and Installation
Left Rear Wheel Cover Fender Removal and Installation
Rear Deflector Assembly Removal and Installation
Precautions
Diagnosis and Testing
Front Three-point Seat Belt Retractor Assembly Removal and Installation
Rear Left Belt Buckle Assembly Removal and Installation
Rear Middle Three-point Seat Belt Retractor Assembly Removal and Installation
Rear Side Three-Point Seat Belt Retractor Assembly Removal and Installation
Rear Double Socket Lock Assembly Removal and Installation
Precautions for Airbag Maintenance
Diagnosis and Testing
Driver's Side Airbag Removal and Installation
Front Passenger forward Airbag Removal and Installation
Side Collision Sensor Removal and Installation
Side Curtain Airbag Removal and Installation
Door Pressure Sensor Removal and Installation
Multimedia Display Screen Removal and Installation
Multimedia Display Bracket Removal and Installation
Combination Meter Removal and Installation
Front Door Speaker Removal and Installation
Rear Door Speaker Removal and Installation
Tweeter Removal and Installation
4G Antenna Removal and Installation
4G Antenna Mounting Bracket Removal and Installation
GPS Antenna Removal and Installation
Tweeter Removal and Installation
Vehicle Chime Controller (High Model) Removal and Installation
Vehicle Chime Controller (Base Model) Removal and Installation
Battery Removal and Installation
Battery Pad Removal and Installation
Battery Upper Plate Removal and Installation
Battery Retainer Bar Removal and Installation
12V Power Socket Removal and Installation
Single USB Charger (Sub-Instrument Panel) Removal and Installation
Single USB Charger (Main Instrument Panel) Removal and Installation
Headlamp Angle Adjustment Switch Removal and Installation
In-Vehicle Wireless Charger Removal and Installation
Central Control Module Removal and Installation
Audio-Visual Entertainment System Assembly (Integrated T-BOX) Removal and Installation
Electric Air Conditioning Controller Removal and Installation
Driver Seat Controller Removal and Installation
Window Anti-Pinch Controller Removal and Installation
Hidden Door Handle Controller Removal and Installation
Intelligent Driving Domain Controller Removal and Installation
Front Intelligent Entry Transceiver Removal and Installation
Body Intelligent Entry Transceiver (Under Sub-instrument Panel) Removal and Installation
Body Intelligent Entry Transmitter (Rear Door Trim Inner) Removal and Installation
Body Intelligent Entry Transceiver (Under Rear Seat) Removal and Installation
Rear Intelligent Entry Transceiver Removal and Installation
DMS Camera Removal and Installation
DMS Controller Removal and Installation
EVCC Controller Removal and Installation
ACU Configuration Writing
APM Controller Self-Learning
CCM Configuration Writing
E-call Controller Removal and Installation
E-call Speaker Removal and Installation
System Overview
Microphone Removal and Installation
Left Front Door Power Switch Removal and Installation
Window Lift Switch Removal and Installation
Front Door Window Regulator Removal and Installation
Rear Door Window Regulator Removal and Installation
Rearview Mirror Adjustment Switch Removal and Installation
Steering Wheel Quick Release Button Removal and Installation
Rotary Switch Removal and Installation
Light and Wiper Combination Switch Removal and Installation
Trunk Lid Release Switch Removal and Installation
Headlamp Removal and Installation
Front Signal light Assembly Removal and Installation
Rear Combination Light Removal and Installation
License Plate Light Removal and Installation
Left Rear fog light Removal and Installation
Instrument Panel Ambient Light Removal and Installation
Multi-color Dot Light Source (On Main Instrument Panel) Removal and Installation
Multi-Color Dot Light Source (On Sub-Instrument Panel) Removal and Installation
Front Door Ambient Light Removal and Installation
Rear Door Ambient Light Removal and Installation
Front Roof Light Assembly Removal and Installation
Wiper Transmission Assembly Removal and Installation
Wiper Arm Assembly Removal and Installation
Washer Fluid Reservoir Assembly Removal and Installation
Nozzle Removal and Installation
Pipe Assembly 1 Removal and Installation
Pipe Assembly 2 Removal and Installation
System Overview
Parking Sensor Removal and Installation
Automatic Parking Radar Sensor (Rear Bumper) Removal and Installation
Automatic Parking Radar Sensor (Front Bumper) Removal and Installation
Front View Camera Assembly Removal and Installation
Rear View Camera Assembly Removal and Installation
Intelligent Driving Front View Monocular Camera Removal and Installation
360 Camera Calibration Area and Requirements
360 Panoramic Calibration Process
Precautions
Maintenance Parameters
Fault Diagnosis
System Overview
Refrigerant Recovery/Vacuuming/Charging/Leak Detection
Expansion Valve to Compressor Refrigerant Pipe Removal and Installation
Condenser to Expansion Valve Refrigeration Pipe Removal and Installation
Compressor-Condenser Refrigerant Pipe Removal and Installation
Air Conditioning Pressure Switch Removal and Installation
Expansion Valve Removal and Installation
Air Conditioning Compressor Removal and Installation
Compressor Bracket Removal and Installation
Condenser Removal and Installation
External Air Transition Duct Assembly Removal and Installation
Automatic Air Conditioning Assembly Removal and Installation
Drain Pipe Removal and Installation
Air Conditioning Filter Removal and Installation
InteriorTemperature Sensor Removal and Installation