Snorkel Aerial Work Platform TB86J Service Maintenance Manual 0114208-000 2024

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Snorkel Aerial Work Platform TB86J Service Maintenance Manual 0114208-000 2024
Size: 29.94 MB
Format: PDF
Language: English
Brand: Snorkel
Type of Machine: Aerial Work Platform
Type of Manual: Service Maintenance Manual, Electrical Schematic, Hydraulic Schematic
Model: Snorkel TB86J Aerial Work Platform
Part Number: 0114208-000
Publication Date: 2024
Number of Pages: 296 Pages

Contents:
Section 1 General Information
Component Identification
Chassis Component Location
Rotation Bearing
Turntable Component Location
Kubota WG2503 Dual Fuel Engine
Left Side
Right Side
Kubota V2403 Diesel Engine
Left Side
Right Side
Serial Number Locations
Working Envelope
Safety Precautions
Operator’s Manual Procedures
Technical Bulletins
Wire Code and Function Chart
Abbreviations List
Section 2 Specifications
General Specifications
Drive Motor Specifications
Gear Hub Box Specifications
Drive Brake Specifications
Gear Type Flow Divider
Engine Specifications
Kubota V2403 Turbo Diesel
Kubota WG2503 Dual Fuel
Variable Displacement Hydraulic Pump Specifications
Battery Specifications
Swing Drive Specifications
Fastener Torque Chart
Standard System
Metric System
Section 3 Hydraulic Components
Chassis Hydraulic Component Location
Chassis Hoses
Gear Hub
Drive Brake
Steer Cylinder
Turntable Hydraulics
Hydraulic Oil Filter
Hydraulic Pump
Side Port
Rear Port
Coupler Installation
Swing Drive
Swing Drive Motion Control Valve
Proportional Control Valve
Non-Proportional Control Valve
Dump Valve
Speed Shift Valve
Pressure Manifold
Four-Wheel Steer Valve
Centerpost
Boom Lift Cylinder
Boom Extend Cylinder
Master Level Cylinder
Slave Level Cylinder
Jib Boom Cylinder
Jib Boom / Platform Rotate Selector Valve
Section 4 Electrical Components
Turntable Electrical
Right Side
Left Side
Battery
12 Volt 550 CCA Fillable
Disconnect Switch
Emergency Power Unit
Emergency Power and Starter Relay
Emergency Power Relay
Starter Relay
Motion Warning Alarm
Horn Installation
Lower Control Box
Front Panel Components
Kubota V2403 Turbo T4 Engine
Kubota V2403 Turbo T4F Engine
Kubota WG2503 Dual Fuel Engine
Inner Panel Components
Kubota V2403 Turbo T4 and T4F Engine
Kubota WG2503 Dual Fuel Engine
Valve Current Control Module
Display
GP400 Controller
Terminal Board Module
Engine Electrical Panel
Booms Electrical Components
Drive Range Switch
Boom Speed Switch
Platform Rotate – Jib Boom Selector Valve
Upper Control Box
Kubota V2403 Turbo Diesel T4F and T4 Engines
Kubota WG2503 Dual Fuel Engine
GP440 Controller
Footswitch
Joystick
Drive / Steer
Boom Lift / Lower / Extend / Retract
Boom Extend / Retract
AC Power to Platform
Harnesses
Engine Harness
Kubota V2403 T4 Engine
Wiring
Pinout Legend
Kubota V2403 T4F Engine
Wiring
Pinout Legend
Kubota WG2503 Dual Fuel Engine
Wiring
Pinout Legend
Turntable Harness
Wiring
Wire Legend
Lower Control Box Harness
Kubota V2403 Turbo T4 Engine
Inner Panel
Pinouts
Pinout Legend
Kubota V2403 Turbo T4F Engine
Inner Panel
Pinouts
Pinout Legend
Kubota WG2503 Dual Fuel Engine
Inner Panel
Pinouts
Pinout Legend
Upper Controls to Lower Controls Harness
Platform Rotate / Jib Boom Selector Valve Harness
Upper Control Box Internal Harness
Kubota V2403 Turbo T4 and T4F Engines
Kubota WG2503 Dual Fuel Engine
All Engines
Overload Harness
Lift – Swing Speed Switch
Section 5 Engine Components
Kubota V2403 Turbo T4 Engine
Right View
Left View
Kubota V2403 Turbo T4F Engine
Right View
Left View
Kubota WG2503 Dual Fuel Engine
Right View
Left View
Bell Housing
Fuel Filter and Water Separator
Section 6 Drive System Components
Drive Axle Assembly
Transmission Valve
Flow Divider Sub-Assembly
Gear Type Flow Divider
Motion Control Valve
Drive Motor
Accumulator
Section 7 Booms
Boom Assembly
Extend Cylinder and Cable Sheaves
Hose Carrier
Jib Boom
Section 8 Platform
Platform Components
Platform Mount and Platform Rotary Actuator
Platform Rotator
Snorkel Guard
Section 9 Options
Tow Kit
2KW Belt Driven Generator
Specifications
Installation
Harness
Upper Control Box Wiring
Troubleshooting
12K Generator
Turntable Components
Generator Assembly
Control Valve Assembly
Junction Box
Circuit Breakers
220 Volt Outlet Box
Hydraulic Oil Cooler
Components
Electrical Wiring
Upper Control Box
Hydraulic and Electrical Routing
Harness
Troubleshooting
Hydraulic Warm-Up
Bellows Kit
Bumpguard
Pipe Rack
LED Light Package
Components
Electrical
Harness
Section 10 Procedures & Adjustments
Recommended Tools
Torque Hubs
Hydraulic Pressure Adjustment
Procedure and Settings
Proportional Valve Pressure Adjustment Locations
Swing Drive Adjustment
Murphy Display
Kubota V2403 Turbo Diesel T4F and T4
MVP-132 Engine Monitor
Kubota WG2503 Dual Fuel
Front Display Navigation
Setting Engine Throttle Kubota WG1605
Back Connector Pin Outs
Engine Codes
GP400
Module Navigation
Fault and Flash Codes
Help Messages With Flash Codes
Help Messages Without Flash Codes
Engine Codes
Cylinder Removal
Main Boom Lift Cylinder
Jib Boom
Jib Boom Removal
Boom Disassembly and reassembly
Reference Drawing
Disassembly Procedure
Reassembly Procedure
Wire Rope
Slide Pads
Switch Adjustment
Drive Range Switch and Boom Speed Switch
Platform Rotator
Bleeding Procedure
Assembly and Disassembly Procedure
Troubleshooting Guide
Overload Calibration
Section 11 Maintenance
General Maintenance
Lubrication Points
Battery Care and Maintenance
Maintenance Schedule
Prestart Inspection Checklist
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Frequent Maintenance – Every 90 Days or 150 Hours
Annual Maintenance – Every 500 Hours
Major Repairs
Filter Service Intervals
Section 12 Schematics
Hydraulic Schematic
Chassis
Turntable
Non-Proportional Control Valve
Electric Schematic
Engine Schematic
Kubota V2403 Turbo Diesel T4F Engine
Kubota WG2503 Dual Fuel Engine
Lower Control Box
Kubota V2403 Turbo Diesel T4 Engine
Kubota V2403 Turbo Diesel T4F Engine
Kubota WG2503 Dual Fuel Engine
Upper Control Box
Kubota V2403 Turbo Diesel T4 Engine
Kubota V2403 Turbo Diesel T4F Engine
Kubota WG2503 Dual Fuel Engine
AC Outlet
Board Pin Outs
GP400
GP440
Section 13 Appendix
Appendix A - Glossary