Snorkel Aerial Work Platform AB80J AB85J Service Maintenance Manual 0422220-000 2024

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Snorkel Aerial Work Platform AB80J AB85J Service Maintenance Manual 0422220-000 2024
Size: 21.51 MB
Format: PDF
Language: English
Brand: Snorkel
Type of Machine: Aerial Work Platform
Type of Manual: Service Maintenance Manual, Electrical Schematic, Hydraulic Schematic
Model: Snorkel AB80J AB85J Aerial Work Platform
Part Number: 0422220-000
Publication Date: 2024
Number of Pages: 242 Pages

Contents:
Section 1 General Information
Component Identification
Chassis Component Location
Rotation Bearing
Turntable Component Location
Right Side
Left Side
Serial Number Locations
Working Envelope
AB80J
AB85J
Safety Precautions
Operator’s Manual Procedures
Technical Bulletins
Wire Code and Function Chart
Abbreviations List
Section 2 Specifications
General Specifications
AB80J
AB85J
Drive Motor Specifications
Gear Hub Box Specifications
Drive Brake Specifications
Gear Type Flow Divider
Engine Specifications
Kubota V2403 Turbo Diesel T4F
Kubota V2403 Turbo Diesel
Variable Displacement Hydraulic Pump Specifications
Battery Specifications
Swing Drive Specifications
Fastener Torque Chart
Standard System
Metric System
Section 3 Hydraulic Components
Chassis Hydraulic Component Location
Chassis Hoses
Steer Cylinder
Transmission Valve
Flow Divider Sub-Assembly
Gear Type Flow Divider
Motion Control Valve
Turntable Hydraulics
Right Side
Left Side
Turntable Hoses
Four-Function Manifold
Turntable Valves Assembly
Dump Valve
Speed Shift Valve
Pressure Manifold Valve
Cylinder Bleed Down Valve
Hydraulic Oil Reservoir
Hydraulic Oil Filter
Hydraulic Pump
Side Port
Rear Port
Coupler Installation
Swing Drive
Assembly
Components
Motion Control Valve
Four-Wheel Steer Valve
Centerpost
Cylinder Bleed Down Pump Valve
Booms Hydraulics
Riser Boom Cylinder
Main Boom Lift Cylinder
Boom Extend Cylinder
Primary Level Cylinder
Secondary Level Cylinder
Jib Boom Cylinder
Six-Function Valve
Section 4 Electrical Components
Turntable Electrical
Battery
12 Volt 550 CCA Fillable
Disconnect Switch
Emergency Power Unit
Motion Warning Alarm
Lower Control Box
Front Panel
Kubota V2403 Turbo Diesel T4F Engine
Kubota V2403 Turbo Diesel Engine
Front Panel Wiring
Kubota V2403 Turbo Diesel & Kubota V2403 Turbo Diesel T4F Engines
Internal Panel Wiring
Kubota V2403 Turbo Diesel T4F Engine
Kubota V2403 Turbo Diesel Engine
Display
Kubota V2403 Turbo Diesel T4F Engine
Main Boom Electrical Components
Riser Boom Switch
Boom Extend Limit Switch
Swing Speed Limit Switch
Boom Lift Limit Switch
Boom Electrical Wiring
Upper Control Box
External Components
Upper Control Box
Internal Components
Wiring - Box Bottom Internal View
Wiring - Lid Internal View
Foot Switch
Joystick
Drive / Steer
Lift / Swing
Jib Boom Joystick
Single Axis AB80J with No Jib Rotate
Dual Axis AB85J with Jib Rotate
AC Power to Platform
Harnesses
Engine Harness
Kubota V2403 Turbo Diesel T4F Engine
Wiring
Pinout Legend
Turntable Harness
Kubota V2403 Turbo Diesel T4F Engine
Wiring
Pinout Legend
Turntable and Engine Harness
Kubota V2403 Turbo Diesel Engine
Wiring
Pinout Legend
Main Boom Harness
Wiring
Pinout Legend
Overload Harness
Section 5 Engine Components
Kubota V2403 Turbo Diesel & T4F Engine
Right View
Left View
Throttle Solenoid
Kubota V2403 Turbo Diesel Engine
Bell Housing
Fuel Filter and Water Separator
Kubota V2403 Turbo Diesel T4F
Section 6 Drive System Components
Drive Axle
Drive Motor
Gear Hub
Drive Brake
Accumulator
Section 7 Booms
Boom Components
Riser Boom
Main Boom
Extend Cylinder to Main Boom
Extend Cylinder with Mounting Brackets
AB80J
AB85J
Hose Carrier
Tip Boom
Jib Boom
AB80J
AB85J Rotating Jib
Jib Boom Rotary Actuator
AB85J Rotating Jib
Section 8 Platform
Platform Components
Platform Mount and Platform Rotary Actuator
Platform Rotatory Actuator
Snorkel Guard
Section 9 Options
Tow Kit
2KW Belt Driven Generator
Specifications
Installation
Harness
Upper Control Box Wiring
Troubleshooting
Hydraulic Warm-Up Modifications
Components
Electrical and Hydraulic Schematic
Bumpguard
Components
Upper Control Box Wiring
Pipe Rack
Driving Lights
Components
Wiring
Section 10 Procedures & Adjustments
Recommended Tools
Torque Hubs
Throttle Adjustment
Pressure Adjustments
Pressure Readings
Hydraulic Pump
Riser Boom Down
Main Boom Hydraulic
Main Boom Down
Swing Drive Adjustment
Fuel Line Air Bleeding
Murphy Display
Kubota V2403 Turbo Diesel T4F Engine
Engine Codes
Kubota V2403 Turbo Diesel T4F Engine
Booms and Cylinders removal
Components
Riser Boom Cylinder Removal
Main Boom Lift Cylinder Removal
Main Boom Disassembly and Extend Cylinder Removal
Jib Boom Cylinder Removal
Jib Boom Removal
Riser Boom Limit Switch
Component Location
Adjustment Procedure
Main Boom Limit Switches
Component Location
Boom Extend Limit Switch Adjustment Procedure
Boom Speed Limit Switch Adjustment Procedure
Joystick Controller Circuit Board Adjustments
Trim Pots
Check Resistance on Potentiometer
Check Lift/Swing Speeds from the Ground Controls
Pre-set Procedure for Drive Controller
Drive Controller Final Adjustment
Overload Calibration
Section 11 Maintenance
General Maintenance
Lubrication Points
Battery Care and Maintenance
Maintenance Schedule
Prestart Inspection Checklist
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Frequent Maintenance – Every 90 Days or 150 Hours
Annual Maintenance – Every 500 Hours
Major Repairs
Filter Service Interval
Section 12 Schematics
Hydraulic Schematic
Electric Schematic
Kubota V2403 Turbo Diesel Engine
Section 13 Appendix
Appendix A - Glossary