Snorkel Aerial Work Platform AB60J Service Maintenance Manual 0182752-000 2024

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Snorkel Aerial Work Platform AB60J Service Maintenance Manual 0182752-000 2024
Size: 23.34 MB
Format: PDF
Language: English
Brand: Snorkel
Type of Machine: Aerial Work Platform
Type of Manual: Service Maintenance Manual, Electrical Schematic, Hydraulic Schematic
Model: Snorkel AB60J Aerial Work Platform
Part Number: 0182752-000
Publication Date: 2024
Number of Pages: 248 Pages

Contents:
Section 1 General Information
Component Identification
Rotation Bearing
Turntable Component Location
Kubota V2403 Turbo Diesel T4F Engine
Right Side
Left Side
Kubota WG2503 Dual Fuel Engine
Right Side
Left Side
Serial Number Locations
Working Envelope
Safety Precautions
Operator’s Manual Procedures
Technical Bulletins
Wire Code and Function Chart
Abbreviations List
Section 2 Specifications
General Specifications
Drive Motor Specifications
Gear Hub Box Specifications
Drive Brake Specifications
Gear Type Flow Divider
Engine Specifications
Kubota V2403 Turbo Diesel
Kubota WG2503 Dual Fuel
Variable Displacement Hydraulic Pump Specifications
Battery Specifications
Swing Drive Specifications
Fastener Torque Chart
Standard System
Metric System
Section 3 Hydraulic Components
Chassis Hydraulic Component Location
Chassis Hoses
Steer Valve
Steer Cylinder
Transmission Valve
Flow Divider Sub-Assembly
Gear Type Flow Divider
Motion Control Valve
Turntable Hydraulics
Hydraulic Oil Filter
Hydraulic Pump
Side Port
Rear Port
Coupler Installation
Swing Drive
Components
Assembly
Motion Control Valve
Proportional Control Valve
Override Handle Side
Non-Override Handle Side
Return Manifold
Non-Proportional Control Valve
Dual Relief Anti-Cavitation Valve
Dump Valve
Speed Shift Valve
Pressure Manifold
Centerpost
Main and Riser Boom Lift Cylinder
Boom Extend Cylinder
Master Level Cylinder
Slave Level Cylinder
Jib Boom Cylinder
Section 4 Electrical Components
Turntable Electrical
Kubota V2403 Turbo Diesel T4F Engine
Left Side
Right Side
Kubota WG2503 Dual Fuel Engine
Left Side
Right Side
Battery
12 Volt 550 CCA Fillable
Disconnect Switch
Emergency Power Unit
Lower Control Box
Kubota V2403 Turbo Diesel T4F Engine
Front Panel
Internal Wiring
Inner Panel
Inner Panel Wiring
Display
Kubota WG2503 Dual Fuel Engine
Front Panel
Internal Wiring
Inner Panel
Inner Panel Wiring
Overload and CAN Interface Wiring
Murphy Display
Booms Electrical Components
Boom Extend Limit Switch
Boom Lift Limit Switch
Upper Control Box
Kubota V2403 Turbo Diesel T4F Engine
External Components
Wiring
Kubota WG2503 Dual Fuel Engine
External Components
Wiring
Snorkel Guard and Overload Wiring
All Engines
Internal Components
Foot Switch
Joystick
Drive / Steer
Lift / Swing
AC Power to Platform
Harnesses
Engine Harness
Kubota V2403 T4F Engine
Wiring
Pinout Legend
Kubota WG2503 Dual Fuel Engine
Wiring
Pinout Legend
Glow Plug Harness
Kubota V2403 T4F Engine
Wiring
Pinout Legend
Turntable Harness
Wiring
Pinout Legend
Lower Control Box Harness
Internal Wiring Harness
Pinout Legend
Boom Harness
18/19 Number 1 and 2
12 / 8
Pinout Legend
Upper Control Box
Power Harness
Control Wire Harness
Overload Harness
Main Boom Extend Limit Switch Harness
Boom Lift Limit Switch Harness
Section 5 Engine Components
Kubota V2403 Turbo Diesel T4F Engine
Right View
Left View
Kubota WG2503 Dual Fuel Engine
Right View
Left View
Bell Housing
Fuel Filter and Water Separator
Section 6 Drive System Components
Steer Axle
Rear Drive Axle
Drive Motor
Gear Hub
Drive Brake
Accumulator
Section 7 Booms
Booms
Riser Boom
Main Boom
Hose Carrier
Tip Boom to Main Boom
Jib Boom
Section 8 Platform
Platform Components
Platform Mount and Platform Rotary Actuator
Hydraulic Power Unit
Dual Crossover Relief Valve
Rotary Actuator
Snorkel Guard
Section 9 Options
Tow Kit
2KW Belt Driven Generator
Specifications
Installation
Harness
Upper Control Box Wiring
Troubleshooting
Hydraulic Warm-Up
Bellows Kit
Bumpguard
Components
Wiring
Pipe Rack
Driving Lights
Section 10 Procedures & Adjustments
Recommended Tools
Torque Hubs
Hydraulic Pressure Adjustment
Procedure and Settings
Valve Pressure Information
Swing Drive Adjustment
Fuel Line Air Bleeding
Murphy Display
Kubota V2403 Turbo Diesel T4F and T4
MVP-132 Engine Monitor
Kubota WG2503 Dual Fuel
Front Display Navigation
Setting Engine Throttle Kubota WG1605
Back Connector Pin Outs
Engine Codes
Booms and Cylinders Removal
Components
Main Components
Jib Boom and Tip Boom Components
Riser Boom Cylinder Removal
Main Boom Lift Cylinder Removal
Booms Disassembly and Extend Cylinder Removal
Jib Boom Cylinder Removal
Jib Boom Removal
Boom Extend Limit Switch
Adjustment Procedure
Component Location
Wiring
Boom Lift Limit Switch
Adjustment Procedure
Component Location
Wiring
Joystick Controller Circuit Board Adjustments
Trim Pots
Check Resistance on Potentiometer
Check Lift/Swing Speeds from the Ground Controls
Pre-set Procedure for Drive Controller
Drive Controller Final Adjustment
Overload Calibration
Section 11 Maintenance
General Maintenance
Lubrication Points
Battery Care and Maintenance
Maintenance Schedule
Prestart Inspection Checklist
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Frequent Maintenance – Every 90 Days or 150 Hours
Annual Maintenance – Every 500 Hours
Major Repairs
Filter Service Intervals
Section 12 Schematics
Hydraulic Schematic
Chassis
Turntable
Electric Schematic
Kubota V2403 Turbo Diesel T4F Engine
Kubota WG2503 Dual Fuel Engine
Section 13 Appendix
Appendix A - Glossary