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Snorkel Aerial Work Platform A46JE Service Maintenance Manual 0261632-000 2023

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Snorkel Aerial Work Platform A46JE Service Maintenance Manual 0261632-000 2023
Size: 12.81 MB
Format: PDF
Language: English
Brand: Snorkel
Type of Machine: Aerial Work Platform
Type of Manual: Service Maintenance Manual, Electrical Schematic, Hydraulic Schematic
Model: Snorkel A46JE Aerial Work Platform
Part Number: 0261632-000
Publication Date: 2023
Number of Pages: 152 Pages

Contents:
Section 1 General Information
Component Identification
Chassis Component Location
Serial Number Locations
Working Envelope
Wire Code and Function Chart
Abbreviations List
Operator’s Manual Procedures
Section 2 Specifications
General Specifications
Electric Pump Motor Specifications
Hydraulic Gear Pump Specifications
Drive Motor Specifications
Swing Drive Specifications
Fastener Torque Chart
Standard System
Metric System
Section 3 Hydraulic Components
Chassis Hydraulic Component Location
Brake Release Valve
Hydraulic Pump and Motor
Serial Number A46JE-04-230200651 and Before
Serial Number A46JE-04-230200652 and After
Steer Cylinder
Turntable and Booms Hydraulic Component Location
Turntable Component Location
Swing Drive
Function Manifold
Riser and Main Boom Lift Cylinder
Master Level Cylinder
Extend Cylinder
Jib Boom Cylinder
Slave Level Cylinder
Section 4 Electrical Components
Chassis Electrical Component Location
Battery Charger
Control Panel
P648 Board Module
SEM 600 Module
Battery Disconnect Panel
Turntable and Booms Electrical Component Location
Lower Control Box
Outside View
Inside View
Display
GP400 Controller
Platform Electrical Components
Upper Control Box
Outside View
Inside View
GP440 Controller
Foot Switch
Harnesses
Chassis Harness
48 Volt to 12 Volt Battery Charger DC/DC Converter H
Brake Release Valve Harness
Lower Controls Harness
Function Manifold Wiring Harness
Boom Extend Switch Harness
Boom Extend Switch Wiring
Boom Down Switch Harness
Boom Down Limit Switch Wiring
Upper Controls Internal Harness
Joystick Harness CE
Joystick Harness ANSI
Section 5 Drive System Components
Front Hub Assembly
Electric Drive Motor
Power Wheel
Section 6 Booms
Booms
Riser Boom
Main Boom
Jib Boom
Section 7 Platform
Platform
Snorkel Guard
Rotator
Section 8 Options
Tow Kit
Lights
Bumpguard
Section 9 Procedures & Adjustments
Recommended Tools
Front Wheel Hub Bearing Adjustment
Torque Hubs
Tow Bar Adjustment
Checking Brake Release Valve Pressure
Check Pressure on Hydraulic Pump
Serial Number A46JE-04-230200651 and Before
Serial Number A46JE-04-230200652 and After
Battery Charger Troubleshooting
LED Indicators and Fault Signals
Charger Fault Indication
GP400
Module Navigation
Fault and Flash Codes
Help Messages With Flash Codes
Help Messages Without Flash Codes
Check and Adjust Boom Down Switch
Check and Adjust Extend Switch
Check Inputs to GP400 Board for Switches
Boom Pressure Settings
Booms Disassembly / Extend Cylinder Removal
Cylinder Removal
Riser Boom
Main Boom
Jib Boom
Rotator
Bleeding Procedure
Assembly and Disassembly Procedure
Troubleshooting Guide
Section 10 Maintenance
General Maintenance
Lubrication Points
Battery Care and Maintenance
Maintenance Schedule
Prestart Inspection Checklist
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Frequent Maintenance – Every 90 Days or 150 Hours
Annual Maintenance – Every 500 Hours
Major Repairs
Filter Service Intervals
Section 11 Schematics
Hydraulic Schematic
Changed the Routing of the Hose Between the Pump and Reservoir Tank
Updated Internals of Control Valve and Brake Release Valve
Electrical Schematic
ANSI and CE
ANSI and CE – Added 10A Circuit Breaker
ANSI and CE – Updated Boom Switch Logic
Section 12 Appendix
Appendix A - Glossary





 
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