Snorkel Aerial Work Platform 600S 660SJ Service Maintenance Manual 1435378-000 2024

[Momed80]

Download this document, you need 1050 Gallons

Snorkel Aerial Work Platform 600S 660SJ Service Maintenance Manual 1435378-000 2024
Size: 38.71 MB
Format: PDF
Language: English
Brand: Snorkel
Type of Machine: Aerial Work Platform
Type of Manual: Service Maintenance Manual, Electrical Schematic, Hydraulic Schematic
Model: Snorkel 600S 660SJ Aerial Work Platform
Part Number: 1435378-000
Publication Date: 2024
Number of Pages: 374 Pages

Contents:
Section 1 General Information
Component Identification
600S
660SJ
Chassis Component Location
Chassis Ballast
600SJ
Dual Capacity
660SJ
Single Capacity
Dual Capacity
Turntable Component Location
Left Side
Swing Drive Installation
Turntable Counterweight
Serial Number Locations
Working Envelope
600S
660SJ
Single Capacity
Dual Capacity
Safety Precautions
Operator’s Manual Procedures
Technical Bulletins
Abbreviations List
Section 2 Specifications
General Specifications
600S
660SJ
Drive Motor Specifications
Engine Specifications
Kubota V2403 Turbo Diesel
Deutz 29 L4 Turbo Diesel
Cummins QSF 28 Liter T4F
Variable Displacement Hydraulic Pump Specifications
Swing Drive Specifications
Pressure Filter Specifications
Brake Specifications
Gear Hub Specifications
Fastener Torque Chart
Standard System
Metric System
Section 3 Hydraulic Components
Chassis Hydraulic Component Location
Front Axle Assembly
Drive Motor
Gear Hub
Chassis Hydraulic Hoses
Oscillating Axle Cylinder
Steer Cylinder
Traction Manifold
Turntable Hydraulic Installation
Hydraulic Oil Cooler
Hydraulic Tank Return Filter
Hydraulic and Fuel Tank Tray
Hydraulic Pump
Coupler Installation
Swing Drive
Function Manifold
Rotary Manifold
Pressure Filter
Boom Lift Cylinder
Master Level Cylinder
Extend Cylinder
Jib Boom Cylinder
Slave Level Cylinder
Section 4 Electrical Components
Turntable Electrical Components
Right Side
Kubota Engine
Deutz Engine
Cummins Engine
Engine Tray Latch with Sensor
Dual Capacity Sensors
Emergency Power Unit
Horn Installation
Lower Control Box
Rear Panel Components
600S
Single Capacity
Front View
Bottom View
Internal Wiring
Dual Capacity T4F
Front View
Bottom View
Internal Wiring
660SJ
Single Capacity T4F
Front View
Bottom View
Internal Wiring
Dual Capacity T4F
Front View
Bottom View
Internal Wiring
Valve Current Control Module
Display
GP400 Controller
Terminal Board Module
Booms Electrical Component Location
Boom Angle Sensor
Foot Switch
Selector Valve Harness
Upper Control Box
600S
Dual Capacity
660SJ
Single Capacity
Inside View
Wire Chart
GP440 Controller
Joystick
Harnesses
Kubota Engine
Harness and Routing - Right Side
Engine Harness
Wiring
Wire and Connector Legend
Deutz 29 L4 Engine
Harness and Routing - Right Side
Engine Harness
Wiring
Wire and Connector Legend
Glo-Plug Relay Harness
Cummins Engine
Harness and Routing - Right Side
Wiring
All Engines
Harness and Routing - Left Side
Lower Control Box to Amber Light Harness
Lower Control Box to Limit Switch Harness
Function Manifold Harness
Hydraulic Oil Cooler Harness
Upper Control Box to Lower Control Box Harness
Angle Sensor Harness
Boom Elevation Limit Switch Harness
Single Capacity
Dual Capacity
Proximity Switch / Angle Sensor Harness
Upper Controls Internal Harness
Section 5 Engine Components
Kubota V2403 TURBO Diesel Engine
Right View
Left View
Deutz 29 Turbo Diesel Engine
Right View
Left View
Cummins QSF 28 Liter T4F Diesel Engine
Right View
Left View
Bell Housing
Section 6 Drive System Components
Drive Motor
Front Axle
Section 7 Booms
Main Boom Assembly
Tip Boom Assembly
Tip Boom Base
Main Boom
Installation
Boom Lift and Master Level Cylinders
Hose Carrier Track
Intermediate Boom Assembly
Intermediate and Tip Boom Assembly
Jib Boom
Section 8 Platform
Platform Components
Rotator
Snorkel Guard
Section 9 Options
Tow Kit
2KW Belt Driven Generator
Specifications
Installation
Deutz Engine
Cummings 28 Engine
Harness
Upper Control Box
Cummings 28 Engine
Troubleshooting
75KW Generator
Hydraulic Components
Electrical Components
Electrical Panel
Generator Switch at Upper Control Box
Troubleshooting
10KW Generator
Power to Platform
Generator to Inverter Installation
Harness
Troubleshooting
Cold Weather Package
Hose Installation
Lower Control Box
Toggle Switch
Internal Wiring
Switch and Harness
Manifold Heater Valve
Bellows Kit
Platform AC Power
ANSI
Bumpguard
Platform Installation
Upper Control Box
Wiring
LED Light Wire Harness
Harness
Platform Lights
Installation
Harness
Section 10 Procedures & Adjustments
Recommended Tools
Torque Hubs
GP400
Module Navigation
Fault and Flash Codes
Help Messages With Flash Codes
Help Messages Without Flash Codes
Engine Codes
Kubota Engine
Deutz Engine
Cummins Engine
Oscillating Axle Lock Cylinder Operation
Swing Drive Adjustment Procedure
Boom Elevation and Limit Switch Adjustment
Boom Pressure Settings
Hydraulic Pressure Adjustments for Function Manifold
Deutz Engine
Turntable Lock Pin Location
Extend/Retract Boom Cable Inspection and Adjustment
Booms Disassembly / Extend Cylinder Removal
Cylinder Removal
Main Boom
Jib Boom
660SJ
Rotator
Bleeding Procedure
Assembly and Disassembly Procedure
Troubleshooting Guide
Overload Calibration
Section 11 Stage V
Engine
Kubota V2403 Engine - T4F and Stage V
Right View
Left View
Deutz Stage V
Right View
Left View
Engine harness
Deutz Engine
Lower Control Box
600SJ
Front View
Bottom View
Internal Wiring
660SJ
Front View
Bottom View
Internal Wiring
Turntable Electrical Installation
Deutz Stage V
Dual Capacity
Upper Control Box
600S
Dual Capacity
Top and Bottom View
Harness
Pinouts
Top and Bottom View
660SJ
Single Capacity
Harness
Pinouts
Dual Capacity
Top and Bottom View
Harness
Pinouts
Section 12 Maintenance
General Maintenance
Lubrication Points
Battery Care and Maintenance
Maintenance Schedule
Prestart Inspection Checklist
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Frequent Maintenance – Every 90 Days or 150 Hours
Annual Maintenance – Every 500 Hours
Major Repairs
Filter Service Intervals
Section 13 Schematics
Hydraulic Schematic
Dual Capacity
Deutz Engine
Turntable with Tow Package and Hydraulic Warm-up Valve
Turntable with Oil Cooler
Traction Manifold
Kubota Engine
Function Manifold
Electrical Schematic
Dual Capacity Harness
Engine Harness
Kubota T3/T4i
Deutz TCD29L T4F
Deutz TCD29L Stage V
Deutz D29 T4F
Cummins QSF 28L T4F
Board Pin Outs
GP400
GP440
12V TBM
VCCM
Lower Control Box
Upper Control Box
Section 14 Appendix
Appendix A - Glossary