Snorkel Aerial Work Platform 400S 460SJ Service Maintenance Manual 1435330-000 2023

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Snorkel Aerial Work Platform 400S 460SJ Service Maintenance Manual 1435330-000 2023
Size: 29.90 MB
Format: PDF
Language: English
Brand: Snorkel
Type of Machine: Aerial Work Platform
Type of Manual: Service Maintenance Manual, Electrical Schematic, Hydraulic Schematic
Model: Snorkel 400S 460SJ Aerial Work Platform
Part Number: 1435330-000
Publication Date: 2023
Number of Pages: 302 Pages

Contents:
Section 1 General Information
Component Identification
400S
460SJ
Chassis Component Location
Serial Number Locations
Working Envelope
400S
460SJ
Single Capacity
Dual Capacity
Abbreviations List
Operator’s Manual Procedures
Section 2 Specifications
General Specifications
400S
460SJ
Engine Specifications
Hydrostatic Pump Specifications
Variable Displacement Hydraulic Pump Specifications
Drive Motor Specifications
Swing Drive Specifications
Pressure Filter Specifications
Gear Hub Box Specifications
Brake Specifications
Fastener Torque Chart
Standard System
Metric System
Section 3 Hydraulic Components
Chassis Hydraulic Component Location
Front Axle Assembly
Traction Manifold
Deutz Engine
Hydrostatic Drive Pump
Right View
Left View
2 Section Function Pump
Drive Motor
Gear Hub
Chassis Hydraulic Hoses
Oscillating Axle Cylinder
Steer Cylinder
Turntable Hydraulics
Kubota Engine
Hydraulic and Fuel Tank Tray
Hydraulic Pump
Deutz Engine
Swing Drive
Function Manifold
Deutz Engine
Kubota Engine
Rotary Manifold
Pressure Filter
Boom Lift Cylinder
Master Level Cylinder
Extend Cylinder
Jib Boom Cylinder
Slave Level Cylinder
Section 4 Electrical Components
Turntable Electrical
Deutz Engine
Left Side
Right Side
Angle Limit Switch with Rocker Limit Switch
Kubota Engine
Dual Capacity Sensors
Emergency Power Unit
Lower Control Box
Rear Panel Components
400S - Single Capacity
Front View
Bottom View
Internal Wiring
400S - Dual Capacity T4F
Front View
Bottom View
Internal Wiring
460SJ - Single Capacity T4F
Front View
Bottom View
Internal Wiring
460SJ - Dual Capacity T4F
Front View
Bottom View
Internal Wiring
Valve Current Control Module
Display
GP400 Controller
Terminal Board Module
Booms Electrical Component Location
Upper Control Box
400S
Outside View
460SJ
Single Capacity
Inside View
Wire Chart
GP440 Controller
Foot Switch
Joystick
Harnesses
Hydrostatic Pump Harness
Kubota Engine
Harnesses and Routing
Deutz 29 L4 Engine
Engine Harness
Deutz 29 L4 Engine
Kubota Engine
Hydraulic Manifold Harness
Kubota Engine
Glo-Plug Relay Harness
Deutz Engine
Function Manifold Harness
Deutz Engine with Hawe Valve
Upper Control Box to Lower Control Box Harness
Boom Elevation Limit Switch Harness
Single Capacity
Dual Capacity
Boom Angle Sensor
Angle Sensor Harness
Proximity Switch / Angle Sensor Harness
Selector Valve Harness
460SJ
Upper Controls Internal Harness
Section 5 Engine Components
Deutz 29 L Engine
Right View
Left View
V1505 Kubota Engine
Right View
Left View
Throttle Solenoid
Kubota Engine
Bell Housing
Section 6 Drive System Components
Drive Motor
Front Axle
Section 7 Booms
Booms Assembly
Main Boom
Right Side View from Platform
Boom Lift and Master Level Cylinders
Left Side View from Platform
Inner Boom Section
Jib Boom
460SJ
Section 8 Platform
Platform Components
Snorkel Guard
Rotator
Section 9 Options
2KW Belt Driven Generator
Specifications
Installation
Deutz Engine
Kubota Engine
Harness
Troubleshooting
75KW Generator
Hydraulic Components
Electrical Panel
Electrical Components
Generator Switch at Upper Control Box
Troubleshooting
10KW Generator
Power to Platform
Generator to Inverter Installation
Harness
Troubleshooting
Cold Weather Package
Kubota Engine and Turntable
Kubota Engine and Platform
Manifold Heater Valve
Deutz Engine
Kubota Engine
Platform AC Power
ANSI
Bumpguard
Platform Installation
Upper Control Box
Wiring
LED Light Wire Harness
Harness
Platform Lights
Installation
Harness
Section 10 Procedures & Adjustments
Safety Precautions
Recommended Tools
Torque Hubs
Throttle Adjustment
Kubota Engine
Check and Adjust Speed Sensor
Kubota Engine
Neutral Adjustment Screw
GP400
Module Navigation
Fault and Flash Codes
Help Messages With Flash Codes
Help Messages Without Flash Codes
Engine Codes
Deutz Engine
Oscillating Axle Lock Cylinder Operation
Boom Elevation and Limit Switch Adjustment
Boom Pressure Settings
Hydraulic Pressure Adjustments for Function Manifold
Deutz Engine
Kubota Engine
Turntable Lock Pin Location
Booms Disassembly / Extend Cylinder Removal
Cylinder Removal
Main Boom
Jib Boom
460SJ
Rotator
Bleeding Procedure
Assembly and Disassembly Procedure
Troubleshooting Guide
Overload Calibration
400S/460SJ
Section 11 Maintenance
General Maintenance
Lubrication Points
Battery Care and Maintenance
Maintenance Schedule
Prestart Inspection Checklist
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Frequent Maintenance – Every 90 Days or 150 Hours
Annual Maintenance – Every 500 Hours
Major Repairs
Filter Service Intervals
Section 12 Schematics
Hydraulic Schematic
Deutz Engine
Turntable with Tow Package and Hydraulic Warm-up Valve - Sheet 1
Turntable with Oil Cooler - Sheet 1
Traction Manifold
Kubota Engine
Sheet 1
Tow Package and Cold Weather Package - Sheet 2
Sheet 2
Function Manifold
Electrical Schematic
Deutz Engine Harness
Kubota Engine Harness
Board Pin Outs
GP400
GP440
12V TBM
VCCM
Lower Control Box
Upper Control Box
Section 13 Appendix
Appendix A - Glossary