Sany Crawler Crane SCC600A-5 Operation Manual

[Hyundai]

Download this document, you need 500 Gallons

Sany Crawler Crane SCC600A-5 Operation Manual
Size: 59.77 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: Crawler Crane
Type of Manual: Operation Manual
Model: Sany SCC600A-5 Crawler Crane
Number of Pages: 526 Pages

Contents:
1 Introduction

1.1 Overview​

1.2 Documentation Contents​

1.3 Documentation Storage​

1.4 Recommendations on using the documentation​

1.5 Your Sany Machine​

1.5.1 New Machine Break-in​

1.5.2 Operation During the Break-in Period​

1.6 Machine Direction Reference​

1.7 Machine Information​

2 Safety

2.1 Safety Alert Information and Machine decal​

2.1.1 Overview​

2.1.2 Safety alert information​

2.1.3 Machine Decals​

2.2 Operation Range and Liability​

2.2.1 Proper Use​

2.2.2 Examples of Improper Use​

2.2.3 Liability Distribution​

2.2.4 Liabilities of Manufacturer and Crane Owner​

2.2.5 Crane Operator​

2.2.6 Liabilities and Hand Signals of Signal Person​

2.2.7 Liabilities of the Operation Crew​

2.2.8 Liabilities of Managing Personnel​

2.3 Operation Conditions and Service Life of the Crane​

2.3.1 Introduction​

2.3.2 Design Grade and Rated Load​

2.3.3 Necessary Environment Conditions​

2.3.4 Service Life​

2.4 Safety Rules​

2.4.1 Personal protection equipment (PPE)​

2.4.2 Safety requirements​

2.4.3 Special Dangers of the Crane​

2.4.4 Selecting the Operation Site​

2.4.5 Combined operation by two or more cranes​

2.4.6 Preparation for crane operation​

2.4.7 Crane operation process​

2.4.8 After crane operation​

2.5 Safety parts​

2.6 Safety exit​

2.7 Fire extinguishers in the cab​

2.8 Maintenance and Service Safety Information​

2.8.1 Operation Safety​

2.8.2 Maintenance Safety​

2.9 Using a Chain Sling Safety​

3 System Function

3.1 Machine Terms​

3.2 Cab Layout​

3.3 Operation and Display Device Layout​

3.3.1 Operation and Display Device Layout​

3.3.2 Function Lockout Control Lever​

3.3.3 Winch Control Lever​

3.3.4 Function Buttons on the Right Control Lever​

3.3.5 Function Buttons on the Left Control Levers​

3.3.6 Travel Control Lever​

3.3.7 Free Fall Control Pedal(s) (Optional)​

3.3.8 Foot Throttle Control Pedal​

3.4 Switches and Pedal Functions​

3.4.1 Switches and Panel Overview​

3.4.2 Right Front Indicator Panel​

3.4.3 Right Console Switch Panel​

3.4.4 Left Console Switch Panel​

3.5 Display and Operation System​

3.5.1 Display and Operation System​

3.5.2 Operating Condition Setting​

3.5.3 Parameters Display 1​

3.5.4 Display Function Description​

3.5.5 Configuration Details​

3.5.6 Menu Function Setting​

3.5.7 Parameters Display 2​

3.5.8 Ground Pressure and Levelness Display​

3.6 Menu Function Setting​

3.6.1 Menu Function Setting Overview​

3.6.2 System Setting​

3.6.3 Auxiliary Function​

3.6.4 Information Inquiry​

3.6.5 Language and Unit Setting​

3.6.6 Air Conditioner​

3.6.7 FM Radio​

3.7 Swing Limit Device (Optional)​

3.7.1 Swing Limit Device Overview​

3.7.2 Description on the Swing Limit Area Parameters (Not Available)​

3.7.3 Swing Limit Mode​

3.7.4 Mode Setting Function​

3.7.5 A Mode Setting​

3.7.6 L+A Mode Setting​

3.7.7 Example Introduction​

3.8 Monitoring System​

4 Operation

4.1 Basic Operation of Crane​

4.1.1 Basic Operation of Crane​

4.1.2 Adjust seat​

4.1.3 Enter In and Exit of the Cab​

4.1.4 Start and Stop Engine​

4.1.5 Function Lockout Control Lever​

4.2 Travel Operation​

4.2.1 Travel Preparation​

4.2.2 Traveling Speed Adjustment​

4.2.3 Traveling Direction (Optional)​

4.2.4 Travel with Load​

4.2.5 Travel On/Off a Slope​

4.3 Swing Operation​

4.3.1 Swing Preparation​

4.3.2 Swing Operation​

4.4 Load Hoist Operation​

4.4.1 Main Load Hoist Operation​

4.4.2 Aux. Load Hoist Operation​

4.5 Boom Hoist Operation​

4.5.1 Boom Hoist Preparation​

4.5.2 Boom Hoist Unlock​

4.5.3 Safety Control​

4.5.4 Boom Hoist Operation​

4.6 Free Fall Operation (Optional)​

4.6.1 Mode Switchover (Work Mode to Free Fall)​

4.6.2 Free Fall Operation​

4.6.3 Lifting Operation​

4.6.4 Mode Switchover (Free Fall Mode to Work Mode)​

4.6.5 Free Fall Modes​

4.7 Work Instruction​

4.7.1 Overview​

4.7.2 Wind Force Influence​

4.7.3 Operation in Wind​

4.8 LMI Bypass Key Switch (in Electrical Control Cabinet)​

4.9 Machine Parking​

4.9.1 Requirements for the Ground​

4.9.2 Boom System​

5 Wire Rope

5.1 Wire Rope Handling​

5.1.1 Wire Rope Handling​

5.1.2 Wire Rope Specifications​

5.1.3 Winding Capacity on Each Drum​

5.1.4 Wire Rope Length​

5.1.5 Cautions in Handling Wire Rope​

5.2 Wire Rope Reeving​

5.2.1 Winding Wire Rope to the Drum​

5.2.2 Winding Boom Hoist Rope​

5.3 Correction Method of Entangled Wire Rope​

5.4 Rope Socket Installation​

5.5 Wire Rope Replacement​

5.5.1 Replacement Standards of Wire Rope​

5.5.2 Replacement Standards of Pendant Cable​

6 Maintenance

6.1 Maintenance Safety Notice​

6.1.1 Maintenance Personnel Qualification​

6.1.2 Risks in Maintenance​

6.1.3 Cautions before Maintenance​

6.1.4 Fire Prevention​

6.1.5 Precautions during Maintenance​

6.1.6 Safety during Repair​

6.1.7 Precautions in the Long-time Storage​

6.1.8 Bolts, Nuts and Hydraulic Piping - Tighten​

6.2 Fluid Recommendation and Volume​

6.2.1 Oil Volume Table​

6.2.2 Recommend Fluid​

6.3 Inspection and Maintenance Schedule​

6.3.1 Inspection and Maintenance Schedule​

6.3.2 Lubrication Schedule​

6.4 Maintenance Procedure​

6.4.1 Daily or Every 8 Hours​

6.4.2 Weekly or Every 50 Hours​

6.4.3 Every 100 Hours​

6.4.4 Every 250 Hours​

6.4.5 Every 500 Hours​

6.4.6 Every 1000 Hours​

6.4.7 Every 1500 Hours​

6.4.8 Every 2000 Hours​

6.4.9 Every 4000 Hours​

6.5 Lubricate Schedule​

6.5.1 Lubrication Schedule​

6.5.2 Lubricate Every 50 Hours​

6.5.3 Lubricate Every 100 Hours​

6.5.4 Lubricate Every 250 Hours​

6.5.5 Lubricate Every 500 Hours​

6.6 Electrical system​

6.6.1 Electrical System - Inspect​

6.6.2 LMI System - Inspect​

6.6.3 Battery Maintenance​

6.6.4 Preventive Measures to Prevent Fire on Cables​

6.7 Hook and Sheave Device​

6.7.1 Hook - Inspect​

6.7.2 Routine Maintenance​

6.7.3 Sheave - Inspect​

6.8 Maintenance of Wire Rope and Slings​

6.8.1 Precautions before Inspection​

6.8.2 Wire Rope Inspection​

6.8.3 Wire Rope - Transfer​

6.8.4 Wire Rope - Store​

6.8.5 Wire Rope - Install​

6.8.6 Wire Rope - Lubricate​

6.8.7 Wire Rope - Cut​

6.9 Inspection and maintenance under special work environment​

6.9.1 Muddy and Snowy Environment​

6.9.2 Seaside Operations​

6.9.3 Dusty Environment​

6.9.4 Stony Environment​

6.9.5 Rock-fall Scenes​

6.9.6 High Temperature Environment​

6.9.7 Low Temperature Environment​

6.9.8 Other Working Environment​

6.10 Maintenance of Band-Type Free Fall (If Equipped)​

6.10.1 Band-Type Free Fall Winch Overview​

6.10.2 Winch Bolt Inspection​

6.10.3 Winch Reducer Oil Level - Inspect​

6.10.4 Winch Bearing - Lubricate​

6.10.5 Adjustment and Maintenance of Clutch​

6.10.6 Adjustment and Maintenance of Clutch​

6.11 Crane - Store​

7 Troubleshooting

7.1 Jump-starting the Engine​

7.1.1 General Information​

7.1.2 Connecting the Jumper Cables​

7.1.3 Starting the Engine​

7.1.4 Disconnecting the Jumper Cables​

7.2 Guidance on Troubleshooting​

7.2.1 Engine troubleshooting reference table​

7.2.2 Electrical system common troubleshooting reference table​

7.2.3 Air Conditioning Common Troubleshooting Reference Table​

7.2.4 Auxiliary System Common Failure Reference Table​

7.2.5 Hydraulic System Troubleshooting Reference Table​

7.2.6 Mechanical Transmission Troubleshooting Reference Table​

8 Specifications

8.1 Outline Dimensions​

8.2 Major Performance & Specifications​