Sany All Terrain Crane SAC600E Operation and Maintenance Manual 2023

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Sany All Terrain Crane SAC600E Operation and Maintenance Manual 2023
Size: 49.89 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: All Terrain Crane
Type of Manual: Operation and Maintenance Manual
Model: Sany SAC600E All Terrain Crane
Publication Date: 2023
Number of Pages: 646 Pages

Contents:
1 Introduction

1.1 About the Manual​

1.1.1 Overview of the Manual​

1.1.2 Reading Instruction of the Manual​

1.1.3 Terminology in the Manual​

1.1.4 Units​

1.1.5 Correction Request Form​

1.2 About the Crane​

1.2.1 Overview of the Crane​

1.2.2 Configuration​

1.2.3 Intended use of the Crane​

1.2.4 Unauthorized Use of the Crane​

1.2.5 Certifications​

1.2.6 Identification of the Crane​

1.2.7 Service Form for the Crane​

2 Safety

2.1 General Instruction of the Safety​

2.2 Traffic Regualation​

2.2.1 Traffic Rules​

2.3 Safety Signs and Decals​

2.3.1 Symbols in the Manual​

2.3.2 Safety Decals on the Crane​

2.4 Safety of the Crew​

2.4.1 Crane Owner​

2.4.2 Site Supervisor​

2.4.3 Operator​

2.4.4 Signalman​

2.4.5 Hand Signals​

2.5 Working Condition Requirements​

2.5.1 Altitude Requirements​

2.5.2 Work Near the Electric Source​

2.5.3 Weather Requirements​

2.5.4 Ground Requirements​

2.5.5 Space Requirements​

2.5.6 Requirements for the Worksite​

2.5.7 High Voltage Areas​

2.5.8 Transmitter/Communication Towers​

2.6 Precaution​

2.6.1 Precautions When Working in Cold Weather​

2.6.2 Precautions for Working at Night​

2.6.3 Precautions for Several Cranes Working Together​

2.6.4 Precautions for Trailers on Work Site​

2.7 Hazard on the Crane​

2.8 Personal Protective Equipment​

2.9 Safety Device​

2.9.1 General Instruction of the Safety Device​

2.9.2 Safety Hammer​

2.9.3 Fire Extinguisher​

2.9.4 Anti-two Block Switch​

2.9.5 Third Wrap Protector​

2.9.6 Length Sensor, Angle Sensor and Pressure Sensor​

2.9.7 Camera System​

2.9.8 Triangle Warning Sign​

2.9.9 Load Moment Indicator (LMI) System​

2.9.10 Tricolor Light​

2.9.11 Ladders​

2.9.12 Turntable Locking Device​

3 System Function

3.1 Driver's Cab​

3.1.1 Overview of the Driver’s Cab​

3.1.2 Functional Description of Display and Operating Instruments​

3.1.3 Functional Description of In-Vehicle Infotainment System​

3.1.4 Digital Tachograph​

3.1.5 Steering Program Selection​

3.1.6 Functional Description of Automated Shift Transmission​

3.1.7 Driver’s Seat​

3.2 Outrigger Control​

3.2.1 Introduction​

3.2.2 Outrigger Control Panel​

3.3 Operator's Cab​

3.3.1 Overview of the Operator's Cab​

3.3.2 Functional Description of Display and Operating Instruments​

3.3.3 Operator's Seat​

3.3.4 Air Conditioner​

3.3.5 Overview of Auxiliary Heater in Operator’s Cab​

3.3.6 Load Moment Indicator System​

3.4 Load Moment Indicator System​

3.4.1 Introduction​

3.4.2 Screen Description​

3.4.3 Model Selection and Self Check Illustration​

3.4.4 Crane Operation Setup​

3.4.5 Working Condition Setting​

3.4.6 Telescopic Boom Movement​

3.4.7 Outrigger Movement​

3.4.8 Other Information​

3.4.9 LMI Information​

3.4.10 Monitoring Information​

3.4.11 Can Bus​

3.4.12 Lubrication​

3.4.13 Setting​

3.5 Remote Control​

3.6 Remote Control Device​

3.6.1 Smartkey​

3.6.2 Remote Control​

4 Equipment

4.1 Headache Ball​

4.1.1 Overview of the Headache Ball​

4.1.2 Headache Ball- Reeve out​

4.1.3 Headache Ball- Reeve in​

4.2 Hook Block​

4.2.1 Overview​

4.2.2 Preparing the Hook Block​

4.2.3 Hook Block - Reeve out​

4.2.4 Hook Block - Reeve in​

4.3 Auxiliary Boom Nose​

4.3.1 Overview of the Auxiliary Boom Nose​

4.3.2 Safety Instruction of the Auxiliary Boom Nose​

4.3.3 Auxiliary Boom Nose - Install​

4.3.4 Auxiliary Boom Nose - Remove​

4.4 Wire Rope​

4.4.1 Overview of the Reeving Parts​

4.4.2 Wire Ropes and Rope End Connections​

4.4.3 Hoist Rope Lug​

4.4.4 Guide sheaves​

4.4.5 Rope Lock​

4.5 Counterweight​

4.5.1 Counterweights​

4.5.2 Counterweight Assembly​

4.5.3 Counterweight Disassembly​

4.6 Folding Jib​

4.6.1 Overview of the Folding Jib​

4.6.2 Overview of the Folding Jib Support​

4.6.3 Overview of the Catch Bar​

4.6.4 Precautions for Folding Jib Operation​

4.6.5 Folding Jib - Swing out​

4.6.6 Folding Jib - Swing in​

4.6.7 Adjustment of the Offset Angle​

4.7 Erection Jib​

4.7.1 Overview of the Erection Jib​

4.7.2 Overview of the Fly Section Support​

4.7.3 Precautions for Single Folding Jib Operation​

4.7.4 Folding Jib - Swing out​

4.7.5 Folding Jib - Swing in​

4.8 Wheel and Tire​

4.8.1 Wheel & Tire​

4.8.2 Wheel & Tire​

4.9 Parking Illustration​

5 Operation

5.1 Directional Positions of All Terrain Crane​

5.2 Basic Lifting Terminologies​

5.3 Breaking-in New All Terrain Crane​

5.4 Crane Operation Planning​

5.5 Access​

5.5.1 Entering and Exiting the Driver's Cab​

5.5.2 Climbing Up and Down the Crane Superstructure​

5.5.3 Walking and Stepping on the Deck​

5.6 Operation of Engine​

5.6.1 Engine Procedure​

5.6.2 Engine Indicators and Malfunction​

5.6.3 Carrier Engine Startup​

5.6.4 Carrier Engine Shutdown​

5.6.5 Idling the Engine​

5.6.6 Leaving the Vehicle with Engine Running​

5.6.7 Cold-weather Operation​

5.7 Operation of Transmission​

5.7.1 Shift Selecting​

5.7.2 Cold-weather Operation​

5.8 Operation of Axle​

5.8.1 General​

5.8.2 Axle Suspension​

5.8.3 Road Driving / Off-Road Driving​

5.8.4 Axle Suspension Lock​

5.9 Preparation before Travel​

5.9.1 Travel Precautions​

5.9.2 Parts Inspection before Travel​

5.9.3 Adjustment in the Driver’s Cab​

5.10 Travel​

5.10.1 Parking the Vehicle​

5.10.2 End-of-Workday Examination​

5.11 Operation of Turntable Lock Pin​

5.12 Operation of Outrigger​

5.12.1 Supporting the Outriggers​

5.12.2 Outrigger Cribbing Support​

5.12.3 Outrigger Floats​

5.12.4 Outrigger Stop Pin​

5.12.5 Outrigger Movement​

5.12.6 Operation of Outrigger Beams​

5.12.7 Operation of Outrigger Jacks​

5.13 Operation of Power Takeoff Device​

5.13.1 Activation of Power Takeoff Device​

5.13.2 Deactivation of Power Takeoff Device​

5.14 Crane Operation​

5.14.1 Introduction​

5.14.2 Guideline of Using a Load Chart Manual​

5.14.3 Hazards​

5.14.4 Prerequisites for the Crane Operation​

5.14.5 LMI Monitor Instruction​

5.14.6 Luffing — Raising and Lowering the Boom​

5.14.7 Telescoping - Extending and Retracting the Boom​

5.14.8 Lifting and Lowering the Main Hook Block​

5.14.9 Lifting or Lowering Auxiliary Hook Block​

5.14.10 Slewing — Turning the Superstructure​

5.15 Transportation​

5.15.1 General​

5.15.2 Lifting the Machine​

6 Maintenance

6.1 Maintenance Overview​

6.1.1 Maintenance Intervals​

6.1.2 Lubricants and Fluids​

6.1.3 Secure Machine for Maintenance​

6.2 Maintenance Information​

6.2.1 Checks Before Maintenance​

6.2.2 Checks After Maintenance or Repairs​

6.2.3 Hours and Mileage Reading​

6.2.4 Genuine Sany Replacement Parts​

6.2.5 Sany-Approved Lubricants​

6.2.6 Inventory Your Tools and Parts​

6.2.7 Covers and Locks​

6.2.8 Hydraulic Fluid Inspection​

6.2.9 Environmental Protection​

6.2.10 Inspection and Maintenance in Adverse Environments​

6.2.11 Cleaning and Care of the Crane​

6.2.12 Take the Crane out of Service for Job Interruption​

6.2.13 Maintenance Guidelines​

6.3 Maintenance Work on Carrier​

6.3.1 General​

6.3.2 Carrier Overall Condition​

6.3.3 Carrier Engine​

6.3.4 Maintenance for Transmission​

6.3.5 Maintenance for Transfer Gearbox​

6.3.6 Maintenance for Drive Line​

6.3.7 Maintenance for Axles​

6.3.8 Maintenance for Wheels and Tires​

6.3.9 Maintenance for Steering System​

6.3.10 Carrier Hydraulic System​

6.3.11 Maintenance for Brake System​

6.3.12 Maintenance for Outriggers​

6.3.13 Carrier Electrical System​

6.3.14 Maintenance for Air Condition​

6.3.15 Other Maintenance Work​

6.4 Maintenance Work on Superstructure​

6.4.1 General​

6.4.2 Wire Rope​

6.4.3 Hook Block & Headache Ball​

6.4.4 Telescopic Boom​

6.4.5 Jib​

6.4.6 Swing Mechanism​

6.4.7 Hoist​

6.4.8 Central Lubrication System​

6.4.9 Superstructure Electrical System​

6.4.10 Air Conditioner​

6.4.11 Other Maintenance Work​

7 Trouble Shooting

7.1 Towing the All Terrain Crane​

7.2 Jump-start the Engine​

7.3 Emergency Operation​

7.3.1 Prepare for Emergency Operation​

7.3.2 Emergency Valve (Optional)​

7.3.3 Emergency Flow Valve (Optional)​

7.3.4 Emergency Pump Motor​

7.3.5 Quick Coupling Plugs for Main Hoist​

7.3.6 Master Valve​

7.3.7 Valve for Auxiliary Actuation​

7.3.8 Swing Ball Valve​

7.3.9 Emergency Valve for Boom Pin & Cylinder Pin​

7.3.10 Emergency Operation for Boom Pin & Cylinder Pin​

7.3.11 Major Emergency Operaions​

7.4 Trouble Shooting for Transmission​

7.4.1 Diagnostics​

7.4.2 Transmission Shift Selector​

7.5 Central Lubrication System​

7.6 Periodic Operation Inspection​

7.6.1 General​

7.6.2 Steel Bearing Structures Inspection​

7.6.3 Repair Welds​

7.7 Tightening Torque​

7.8 Other Troubleshooting​

8 Technical Specification

8.1 Outline and Dimensions​

8.2 Technical Specifications of Crane​

8.3 Technical Parameters of Crane​

8.4 Axle Load​