Sany All Terrain Crane SAC3500T7-8 Operation and Maintenance Manual 2023

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Sany All Terrain Crane SAC3500T7-8 Operation and Maintenance Manual 2023
Size: 66.18 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: All Terrain Crane
Type of Manual: Operation and Maintenance Manual
Model: Sany SAC3500T7-8 All Terrain Crane
Publication Date: 2023
Number of Pages: 614 Pages

Contents:
1 Introduction

1.1 Overview of the Manual​

1.2 How to Read the Manual​

1.3 Symbols in the Manual​

1.4 Terminology in the Manual​

1.5 Units in the Manual​

1.6 Correction Request Form for the Manual​

1.7 Intended Use of the Crane​

1.8 Non-approved Operation of the Crane​

1.9 CE Certification​

1.10 Labels on the Crane​

1.10.1 Identifications of the Crane​

1.10.2 Identifications of the Main Components​

1.11 Service Form for the Crane​

2 Safety

2.1 General Instruction of Safety​

2.2 Responsibilities and Personnel Requirements​

2.2.1 Manufacturer-Sany​

2.2.2 Supervisor​

2.2.3 Crane Owner and Authorized Personnel​

2.2.4 Personnel Requirements​

2.2.5 Personal Protective Equipment​

2.2.6 Signals​

2.3 Environment Requirements​

2.3.1 Requirements for the Worksite​

2.3.2 Altitude Requirements​

2.3.3 Weather Requirements​

2.3.4 Ground Requirements​

2.4 Transport (road) Safety​

2.4.1 Traffic Rules​

2.4.2 Travel and Transport Safety​

2.4.3 Travel Precautions​

2.4.4 Travel and Environment​

2.5 Requirements for Breaking-in New Crane​

2.6 Operation Safety​

2.6.1 Safety Decals on the Crane​

2.6.2 Remaining Risk on the Crane​

2.6.3 Precautions for Parts​

2.6.4 Precautions for Operation​

2.6.5 Precautions for Maintenance​

2.7 Requirements for Special Worksite​

2.7.1 Work at Night​

2.7.2 Work in Bad Environments​

2.7.3 Work Near the Electric Source​

2.7.4 Work in Cold Weather​

2.7.5 Collaboration of Several Cranes​

2.8 Safety Devices​

2.8.1 Overview of the Safety Device​

2.8.2 Fire Extinguisher​

2.8.3 Safety Hammer​

2.8.4 Triangle Warning Sign​

2.8.5 Ladder​

2.8.6 Rearview Mirrors​

2.8.7 Camera System​

2.8.8 Battery Connect Switch​

2.8.9 Emergency Stop Button​

2.8.10 Tricolor Warning Light​

2.8.11 Anemometer and Aircraft Warning Light​

2.8.12 Hoist Encode​

2.8.13 Anti-two Block Switch​

3 System Function

3.1 Overview of the Crane​

3.2 Terms and Definitions of the Crane​

3.3 Driver's Cab​

3.3.1 Overview of Driver's Cab​

3.3.2 Combination Instrument​

3.3.3 Infotainment Display​

3.3.4 Switches​

3.3.5 Rock Switches​

3.3.6 Multipurpose Switch​

3.3.7 Steering Clusters​

3.3.8 Ignition Switch​

3.3.9 Cigarette Lighter​

3.3.10 Climate Control System​

3.3.11 Overview of Driver's Seat​

3.4 Outrigger Control​

3.4.1 Overview of Outrigger Control Units​

3.4.2 Left Outrigger Control Units​

3.4.3 Right Outrigger Control Panel​

3.5 Operator's Cab​

3.5.1 Overview of the Operator’s Cab​

3.5.2 Control Panel Overhead​

3.5.3 Joystick Function Descriptions​

3.5.4 Operator’s Seat​

3.5.5 Operator’s Seat Adjustment​

3.6 Superstructure Dispaly​

3.6.1 General Instruction of the Load Moment Indicator System​

3.6.2 Work Condition Confirmation Page​

3.6.3 Homepage​

3.6.4 Auxiliary Operation Pages​

3.6.5 Setting Page​

3.6.6 Information Page​

3.6.7 Work Condition Setting Page​

3.6.8 Boom Telescoping Page​

3.7 Remote Control Device​

3.7.1 Smartkey​

3.7.2 Remote Control​

4 Equipment

4.1 Wire Rope​

4.1.1 Reeving Plan​

4.1.2 Wire Rope Installation​

4.2 Hook Block​

4.2.1 Hook Block Specification​

4.2.2 Disconnect Hook Block​

4.2.3 Attach Main Hook Block​

4.3 Jib​

4.3.1 General​

4.3.2 Jib Combinations​

4.3.3 Fastening Points of Jib​

4.3.4 Precautions for Jib Operation​

4.3.5 Jib Operation Safety Protection​

4.3.6 Precautions for Assembly and Disassembly of Jib​

4.3.7 Assembly of Jib​

4.3.8 Adjust the Offset Angle of Jib​

4.3.9 Precautions for Erection of Jib​

4.3.10 Jib Erection Operation​

4.3.11 Jib Lowering Operation​

4.3.12 Disassembly of Jib​

4.4 Superlift​

4.4.1 Overview of Superlift​

4.4.2 Lifting Point​

4.4.3 Superlift - Assemble​

4.4.4 Prerequisites for Superlift Operation​

4.4.5 Superlift — Disassemble​

4.4.6 Assemble the Superlift on the Transport Device​

4.4.7 Requirements for Accessory Loading and Binding​

4.5 Counterweight​

4.5.1 Overview of Counterweight​

4.5.2 Counterweight Combinations​

4.5.3 Precautions for Counterweight Operation​

4.5.4 Counterweight – Install​

4.5.5 Counterweight – Remove​

4.5.6 Lift Points of Counterweight Support​

5 Operation

5.1 Inspection and Test before Travel​

5.2 Inspection and Test before Lifting​

5.3 Crane Operation Planning​

5.4 Crane Access​

5.4.1 Entering and Exiting the Driver's Cab​

5.4.2 Climbing Up and Down the Crane Superstructure​

5.4.3 Walking and Stepping on the Deck​

5.5 Preparation before Travel​

5.5.1 Travel Precautions​

5.5.2 Parts Inspection before Travel​

5.5.3 Adjustment in the Driver’s Cab​

5.6 Turntable Lock Pin - Unpin and Pin​

5.7 Operation of Carrier Engine​

5.7.1 Engine Procedure​

5.7.2 Engine Indicators and Malfunction​

5.7.3 Carrier Engine Startup​

5.7.4 Carrier Engine Shutdown​

5.7.5 Idling the Engine​

5.7.6 Leaving the Vehicle with Engine Running​

5.7.7 Cold-weather Operation​

5.8 Operation of Superstructure Engine​

5.8.1 Superstructure Engine Startup​

5.8.2 Superstructure Engine Shutdown​

5.9 Operation of Transmission​

5.9.1 Cold-weather Operation​

5.9.2 Operating the Transmission​

5.10 Operation of Axle Suspension​

5.10.1 General Instruction of Axle Suspension​

5.10.2 Road Driving / Off-Road Driving​

5.10.3 Axle Suspension Lock​

5.11 Operation of Differential Locks​

5.11.1 General Instruction of Differential Locks​

5.11.2 Longitudinal Differential Lock​

5.11.3 Transverse Differential Lock​

5.12 Operation of Steering​

5.12.1 General Instruction of Steering​

5.12.2 Precautions for Steering Operation​

5.12.3 Steering Mode - Change​

5.12.4 Steering Wheel - Operate​

5.13 Operation of Brake​

5.13.1 Service Brake​

5.13.2 Exhaust Brake​

5.13.3 Retarder​

5.13.4 Parking Brake​

5.14 Operation of Outrigger​

5.14.1 Outrigger Structure​

5.14.2 Supporting the Outriggers​

5.14.3 Outrigger Cribbing Support​

5.14.4 Check before Operation​

5.14.5 Move the Outrigger Floats from the Operating Position to the Transport Position​

5.14.6 Outrigger Span​

5.14.7 Outrigger Movement​

5.15 Crane Operation​

5.15.1 Introduction​

5.15.2 Hazards​

5.15.3 Prerequisites for the Crane Operation​

5.15.4 Luffing - Raising and Lowering the Boom​

5.15.5 Telescoping - Extending and Retracting the Boom​

5.15.6 Lifting and Lowering the Main Hook Block​

5.15.7 Lifting or Lowering Auxiliary Hook Block​

5.15.8 Slewing — Turning the Superstructure​

5.16 Ending Driving​

5.16.1 Stopping​

5.16.2 Interrupting Driving​

5.16.3 Parking the Crane​

5.17 Storage of the Crane​

5.17.1 Short-term Storage​

5.17.2 Long-term Storage​

6 Maintenance

6.1 Maintenance Overview​

6.1.1 Maintenance Intervals​

6.1.2 Lubricants and Fluids​

6.1.3 Secure Machine for Maintenance​

6.2 Maintenance Information​

6.2.1 Checks Before Maintenance​

6.2.2 Checks After Maintenance or Repairs​

6.2.3 Hours and Mileage Reading​

6.3 Maintenance Work on Carrier​

6.3.1 General​

6.3.2 Carrier Overall Condition​

6.3.3 Carrier Engine​

6.3.4 Transmission​

6.3.5 Transfer Gearbox​

6.3.6 Drive Line​

6.3.7 Axles​

6.3.8 Wheels and Tires​

6.3.9 Steering System​

6.3.10 Carrier Hydraulic System​

6.3.11 Brake System​

6.3.12 Outriggers​

6.3.13 Carrier Electrical System​

6.3.14 Air Conditioner​

6.3.15 Other Maintenance Work​

6.4 Maintenance Work on Superstructure​

6.4.1 General​

6.4.2 Superstructure Engine​

6.4.3 Wire Rope​

6.4.4 Hook Block & Headache Ball​

6.4.5 Telescopic Boom and Jib​

6.4.6 Swing Mechanism​

6.4.7 Hydraulic System​

6.4.8 Hoist​

6.4.9 Central Lubrication System​

6.4.10 Superstructure Electrical System​

6.4.11 Air Conditioner​

6.4.12 Other Maintenance Work​

7 Troubleshooting

7.1 Warning and Error Messages​

7.1.1 Warning Messages on the Display in the Driver's Cab​

7.1.2 Warning Messages on the Display in the Operator’s Cab​

7.2 Emergency Stop Switch​

7.3 Emergency Operations - Carrier​

7.3.1 Malfunctions during Crane Driving​

7.3.2 Engine - Jump-start​

7.4 Emergency Operations - Superstructure​

7.4.1 Malfunctions during Crane Operation​

7.5 Troubleshooting - Carrier​

7.5.1 Engine Malfunctions​

7.5.2 Transmission Malfunctions​

7.5.3 Brake Malfunctions​

7.5.4 Steering Malfunctions​

7.5.5 Outrigger Malfunctions​

7.5.6 Mechanical Malfunctions​

7.5.7 Hydraulic System Malfunctions​

7.5.8 Electrical System Malfunctions- Crane Carrier​

7.6 Troubleshooting - Superstructure​

7.6.1 Mechanical System Malfunctions - Superstructure​

7.6.2 Hydraulic System Malfunctions​

7.6.3 Counterweight Malfunctions​

7.6.4 Malfunctions during Tilting the Operator's Cab​

7.6.5 Telescoping Malfunctions​

7.6.6 Hoisting Malfunctions​

7.6.7 Luffing Malfunctions​

7.6.8 Slewing Malfunctions​

8 Technical Data

8.1 Dimensions​

8.2 Technical Specifications of Crane(385/95 R25)​

8.3 Technical Parameters of Crane​