Sany All Terrain Crane SAC1300T7 Operation and Maintenance Manual 2023

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Sany All Terrain Crane SAC1300T7 Operation and Maintenance Manual 2023
Size: 74.16 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: All Terrain Crane
Type of Manual: Operation and Maintenance Manual
Model: Sany SAC1300T7 All Terrain Crane
Publication Date: 2023
Number of Pages: 760 Pages

Contents:
1 Introduction

1.1 Overview of Crane​

1.1.1 General Instruction of Crane​

1.1.2 Overview of Carrier​

1.1.3 Description of Carrier​

1.1.4 Overview of Superstructure​

1.1.5 Description of Superstructure​

1.1.6 Overview of Option Equipment​

1.1.7 Data Logger​

1.2 Overview of Documentation​

1.2.1 General Instruction of Documentation​

1.2.2 Overview of the Manual​

1.2.3 Overview of the SOM Manual​

1.2.4 Symbols in the Manual​

1.2.5 Terminology and Abbreviation​

1.2.6 Units in the Manual​

1.3 Identifications on the Crane​

1.3.1 Identifications of the Crane​

1.3.2 Identifications of the Main Components​

1.4 CE Certification​

1.5 Correction Request Form for the Manual​

1.6 Service Form for the Crane​

2 Safety

2.1 General Instruction of Safety​

2.2 Intended Use of the Crane​

2.3 Non-approved Use of the Crane​

2.4 Responsibilities and Personnel Requirements​

2.4.1 Responsibilities of Manufacturer-Sany​

2.4.2 Responsibilities of Supervisor​

2.4.3 Responsibilities of Crane Owner and Authorized Personnel​

2.4.4 Responsibilities of Crane Operator​

2.4.5 Personnel Requirements​

2.5 General Safety Instructions​

2.5.1 Requirements for Breaking-in New Crane​

2.5.2 California Proposition 65 Warning​

2.5.3 Hand signals for guidance​

2.5.4 Personal Protective Equipment​

2.5.5 Aids for Work at Height​

2.5.6 Fire Extinguisher​

2.6 Safety Instructions of the Crane​

2.6.1 Safety Decals on the Crane​

2.6.2 Danger on the Crane​

2.6.3 Danger Zone of Crane​

2.6.4 Emergency Exit of Crane​

2.6.5 Grounding for Potential Equalization​

2.6.6 Movement on the crane​

2.6.7 Safety Instructions in Case of an External Power Supply​

2.7 Safety Instructions for Transport​

2.8 Safety Instructions for the Travel​

2.8.1 Traffic Regulations​

2.8.2 General Safety for Travel​

2.8.3 Safety for Travel Operation​

2.8.4 Triangle Warning Sign​

2.9 Worksite and Environment Requirements​

2.9.1 Worksite Requirements​

2.9.2 Altitude Requirements​

2.9.3 Weather Requirements​

2.9.4 Ground Requirements​

2.10 Safety Instructions for Crane Operation​

2.10.1 Safety for Crane Operation​

2.10.2 Safety Instructions for Support​

2.10.3 Safety Instructions for Fastening​

2.10.4 Work at Low Temperatures​

2.10.5 Work in the Vicinity of Electric Source​

2.10.6 Work in case of Bad Environments​

2.10.7 Work in Sunshine​

2.10.8 Work at Night​

2.11 Safety Instructions for Maintenance​

2.12 Safety Devices​

2.12.1 Overview of the Safety Device​

2.12.2 Turntable Locking Device​

2.12.3 Battery Connect Switch​

2.12.4 Emergency Stop Switch*​

2.12.5 Tricolor Warning Light​

2.12.6 Third Wrap Protector​

2.12.7 Secondary Override Key Switch​

2.12.8 Anti-two Block (A2B) Switch​

2.12.9 Anemometer* and Aircraft Warning Light*​

2.12.10 Load Moment Indicator Monitor (LMI)​

3 System Function

3.1 Operating and Monitoring Instruments in the Driver's Cab​

3.1.1 Overview of Driver's Cab​

3.1.2 Combination Instrument​

3.1.3 Heads Up Display​

3.1.4 Switches​

3.1.5 Rock Switches​

3.1.6 Multipurpose Switch​

3.1.7 Instrument Clusters​

3.1.8 Ignition Switch​

3.1.9 Cigarette Lighter​

3.1.10 Climate Control System​

3.1.11 Overview of Driver's Seat​

3.2 Operating and Monitoring Instruments in the Operator‘s Cab​

3.2.1 Overview of Operator's Cab​

3.2.2 Left Control Panel​

3.2.3 Right control panel​

3.2.4 Auxiliary Control Panel​

3.2.5 Joystick​

3.2.6 Ignition Switch​

3.2.7 Operator’s Seat​

3.3 Remote Control Device​

3.3.1 Smartkey​

3.3.2 Remote Control​

3.4 Outrigger Control Panel​

3.4.1 Overview of Outrigger Control Units​

3.4.2 Left Outrigger Control Units​

3.4.3 Right Outrigger Control Panel​

4 Operation

4.1 Safety Instructions for the Crane Operation​

4.2 Crane Operation Planning​

4.3 Terms and Definitions of the Crane Operation​

4.4 Crane Accesses​

4.4.1 Climbing up and down the Crane Superstructure​

4.4.2 Walking Surfaces and Stepping Surfaces​

4.4.3 Operator's Cab - Enter and Exit​

4.4.4 Other Accesses​

4.5 Inspection and Test before Travel​

4.5.1 General Instruction of Inspection​

4.5.2 Engine​

4.5.3 Transmission Oil​

4.5.4 Hydraulic Oil​

4.5.5 Coolant​

4.5.6 Windshield Fluid​

4.5.7 Tires​

4.5.8 Fuel Level-Check​

4.5.9 Engine Oil​

4.5.10 Lighting​

4.5.11 Operating Instruments​

4.5.12 Travel Condition​

4.6 Before Starting to Travel​

4.6.1 Steering Wheel - Adjust​

4.6.2 Safety belt – Fasten​

4.6.3 Driver's Seat -Adjust​

4.6.4 Rearview Mirrors - Adjust​

4.6.5 Climate Control​

4.7 Operation of Travel​

4.7.1 Travel Plan​

4.7.2 Travel Displays​

4.7.3 Operation of Engine​

4.7.4 Operation of Transmission​

4.7.5 Operation of Axle Suspension​

4.7.6 Operation of Differential Locks​

4.7.7 Operation of Steering​

4.7.8 Operation of Brake​

4.7.9 Lights Control​

4.7.10 Horn​

4.7.11 Window Wiper System​

4.7.12 Ending Driving​

4.8 Before Lifting​

4.8.1 Outriggers​

4.8.2 Operator’s Seat Adjustment​

4.9 Operation of Lifting​

4.9.1 Operation of Engine​

4.9.2 Slewing System​

4.9.3 Luffing System​

4.9.4 Telescoping Operation​

4.9.5 Hoisting System​

4.10 Crane and Components transport​

4.10.1 Crane - Lift​

4.10.2 Transporting the Crane​

4.11 Storage of the Crane​

4.11.1 Short-term Storage​

4.11.2 Long-term Storage​

5 Equipment

5.1 General Instructions for Assembly and Disassembly​

5.1.1 Safety Instructions for Assembly and Disassembly​

5.1.2 Assembling/Disassembling of Hydraulic Lines​

5.1.3 Assembling/Disassembling of Electrical Lines​

5.2 Outriggers Floats​

5.2.1 Overview of the Outrigger Floats​

5.2.2 Precautions for Outrigger Float Operation​

5.2.3 Outrigger Floats - Install​

5.2.4 Outrigger Floats - Remove​

5.3 Rope Reeving​

5.3.1 Overview of the Reeving Parts​

5.3.2 Wire Ropes and Rope End Connections​

5.3.3 Hoist Rope Grab​

5.3.4 Guide sheaves​

5.3.5 Rope Lock​

5.3.6 Overview of the A2B Assembly​

5.3.7 A2B Assembly​

5.3.8 Hook Block​

5.3.9 Headache Ball​

5.4 Auxiliary Boom Nose​

5.4.1 Overview of the Auxiliary Boom Nose​

5.4.2 Safety Instruction of the Auxiliary Boom Nose​

5.4.3 Auxiliary Boom Nose - Install​

5.4.4 Auxiliary Boom Nose - Remove​

5.5 Folding Jib​

5.5.1 Overview of the Folding Jib​

5.5.2 Jib Support​

5.5.3 Catch Bar​

5.5.4 Fly Section Support​

5.5.5 Precautions for Folding Jib Operation​

5.5.6 Folding Jib - Swing out​

5.5.7 Folding Jib - Swing in​

5.5.8 Adjustment of the Offset Angle​

5.5.9 Combination of the Folding Jib​

5.6 Counterweight​

5.6.1 Overview of Counterweight​

5.6.2 Counterweight Combinations​

5.6.3 Precautions for Counterweight Operation​

5.6.4 Counterweights - Install​

5.6.5 Counterweights - Remove​

6 Inspection and Maintenance

6.1 General Instructions for the Crane Maintenance​

6.2 Safety Instructions for Inspection and Maintenance​

6.2.1 General Safety Instructions​

6.2.2 Securing against Starting​

6.2.3 Securing against Falling​

6.2.4 Precaution against Fire​

6.2.5 Defending against Burns​

6.2.6 Defending against Scalding​

6.2.7 Rotating Parts​

6.2.8 Using Permissible Service Fluids​

6.2.9 Defending against the Hazards of Service Fluids​

6.2.10 Replacing Damaged Crane Components​

6.3 Taking care of the crane​

6.3.1 Washing the Crane​

6.3.2 High Pressure Cleaner​

6.4 Recommendation for safe disposal​

6.4.1 Service Fluids and Lubricants​

6.4.2 Batteries​

6.4.3 Disposing of the Machine​

6.5 Preparation before Maintenance​

6.5.1 Read the Hours and Odometers​

6.5.2 Secure the Crane for Maintenance​

6.5.3 Tightening Torques​

6.5.4 Lubricants and Fluids​

6.6 Maintenance and inspection Schedule​

6.6.1 Maintenance Interval for Superstructure​

6.6.2 Maintenance Interval for Carrier​

6.7 Maintenance Tasks - Carrier​

6.7.1 Engine​

6.7.2 Axles​

6.7.3 Wheels and Tires​

6.7.4 Steering System​

6.7.5 Driveline​

6.7.6 Brake System​

6.7.7 Transmission​

6.7.8 Hydraulic System​

6.7.9 Electrical System​

6.7.10 Air Conditioner​

6.7.11 Other Maintenance Work​

6.8 Maintenance Tasks - Superstructure​

6.8.1 Engine​

6.8.2 Ropes​

6.8.3 Hook​

6.8.4 Telescopic Boom​

6.8.5 Jib​

6.8.6 Slewing Mechanism​

6.8.7 Hoisting Mechanism​

6.8.8 Hydraulic System​

6.8.9 Air Conditioner​

6.8.10 Electrical System​

7 Troubleshooting

7.1 Warning and Error Messages​

7.1.1 Warning Messages on the Display in the Driver's Cab​

7.1.2 Warning Messages on the Display in the Operator’s Cab​

7.2 Emergency Stop Switch​

7.3 Emergency Operations - Carrier​

7.3.1 Malfunctions during Crane Driving​

7.3.2 Engine - Jump-start​

7.3.3 Crane - Tow​

7.4 Emergency Operations - Superstructure​

7.4.1 Malfunctions during Crane Operation​

7.5 Troubleshooting - Carrier​

7.5.1 Engine Malfunctions​

7.5.2 Transmission Malfunctions​

7.5.3 Brake Malfunctions​

7.5.4 Steering Malfunctions​

7.5.5 Outrigger Malfunctions​

7.5.6 Mechanical Malfunctions​

7.5.7 Hydraulic System Malfunctions​

7.5.8 Electrical System Malfunctions- Crane Carrier​

7.6 Troubleshooting - Superstructure​

7.6.1 Mechanical System Malfunctions - Superstructure​

7.6.2 Hydraulic System Malfunctions​

7.6.3 Counterweight Malfunctions​

7.6.4 Malfunctions during Tilting the Operator's Cab​

7.6.5 Telescoping Malfunctions​

7.6.6 Hoisting Malfunctions​

7.6.7 Luffing Malfunctions​

7.6.8 Slewing Malfunctions​

8 Technical Data

8.1 Crane​

8.1.1 Dimensions​

8.1.2 Weight and Axle Load​

8.1.3 Noise Emission​

8.1.4 Performance​

8.1.5 Lifting Heights​

8.2 Engine​

8.3 Suspension​

8.4 Tires​

8.5 Outriggers​

8.6 Outrigger Pads​

8.7 Counterweights​

8.8 Boom​

8.8.1 Telescopic Boom​

8.8.2 Jib​

8.9 Auxiliary Boom Nose​

8.10 Hook​

8.11 Ropes​

8.12 Auxiliary Hoist​