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Porsche Cayenne 9YA 2020 Engine V6-3.0L Turbo Workshop Manual

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Porsche Cayenne 9YA 2020 Engine V6-3.0L Turbo Workshop Manual
Size: 769.18 MB
Format: PDF
Language: English
Brand: Porsche
Type of Machine: Automotive-Car
Type of Manual: Workshop Manual, Service and Repair
Model: Porsche Cayenne (9YA)
Date: 2020
Engine: V6-3.0L Turbo
Number of Pages: 5676 Pages






Contents:
00 - Vehicle General
Description and Operation​
Components - RM 0X00ina9 Vehicle Coordinate System​
Components - RM 0X00ine2 Overview of A, B and C Markets​
Components - RM 5X00in07 General Information and Notes on Quality​
Components - TI 9944 Technical Information - Dealing With a Potential Product Cyber Security Incident (52/21)​
Service and Repair​
Procedures - RM 0X03IN Checking Chassis Setup/Mounting of Assemblies​
Procedures - RM 0X03ind4 Running Gear Maintenance - Checking Ball Joints/Bellows​
Procedures - RM 0X03ind8 Running Gear Maintenance - Tyres and Spare Wheel (Checking Condition and Tyre Pressure)​
Procedures - RM 0X03ine1 Running Gear Maintenance - Visual Inspection - Brake Lines/Brake Pads/Brake Discs​
Service Precautions​
Technician Safety Information - RM 5X00in01 Safety Instructions​
Vehicle Damage Warnings - RM 4X00ine9 Safety Instructions and Information for Carrying Out Repairs on the Chassis​
01 - Accessories and Optional Equipment
Service and Repair​
Procedures - TEQ 6832 Cool Bag​
001 - Accessory Control Display​
Service and Repair​
Procedures - RM 911055 Replacing Front Display and Operator Control Unit​
RM 911019B3 Removing and Installing Front Display and Operator Control Unit​
002 - Alarm Module​
Description and Operation​
Components - RM 9X00inb2 PVTS Service Mode​
003 - Antenna​
Service and Repair​
Removal and Replacement - RM 918519B3 Removing and Installing Wifi Antenna​
Removal and Replacement - RM 918619 Removing and Installing Control Unit for Antenna (on Rear Lid)​
004 - Antenna Amplifier​
Service and Repair​
Removal and Replacement - RM 918419A2 Removing and Installing Antenna Amplifier (Side Window)​
005 - Antenna, Phone​
Service and Repair​
Removal and Replacement - RM 914719B7 Removing and Installing Mobile Communication Antenna​
006 - Antitheft and Alarm Systems​
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
SY 578925 Symptom - Body Exterior - Alarm System (I-No. 7AC/7AE/7AH/7AK/7AL) is Triggered Sp​
007 - Blind Spot Indicator​
Service and Repair​
Removal and Replacement - RM 917119A1 Removing and Installing Lane Change Assist Display​
Removal and Replacement - RM 917219A1 Removing and Installing Surround View Camera Control Unit​
008 - Cellular Phone​
Service and Repair​
Procedures - RM 918855 Replacing Telephone Console​
Removal and Replacement - RM 918819A3 Removing and Installing Telephone Console​
009 - Collision Avoidance and Parking Assist Systems​
Service and Repair​
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Con​
Testing and Inspection​
Programming and Relearning - RM 917025A2 Calibrating Lane Change Assist​
RM 917025 Calibrating Lane Change Assist (Dynamic Calibration)​
TI 9102 Various Error Messages Regarding Driver Assistance Systems in the​
TI 9102 Various White Messages Regarding Driver Assistance Systems in the​
010 - Collision Avoidance Module​
Service and Repair​
Procedures - RM 908155A1 Replacing Infrared Camera Control Unit​
Procedures - RM 916655 Replace Front Corner Radar Control Unit​
Procedures - RM 917055A2 Replace Lane Change Assist Control Unit​
Removal and Replacement - RM 917019A1 Removing and Installing Control Unit for Lane Change Assist​
RM 910219A1 Removing and Installing Central Control Unit for Assistance Systems​
Testing and Inspection​
Programming and Relearning - RM 914325a1 Calibrating Reversing Camera Control Unit​
011 - Collision Avoidance Sensor​
Service and Repair​
Procedures - RM 916625A1 Calibrating Front Corner Radar​
012 - Emergency Contact Module​
Testing and Inspection​
TI 9125 Various Complaints in Connection with the External Communication Control Unit/ No Store​
013 - Emergency Contact Speaker​
Service and Repair​
Removal and Replacement - RM 919619 Removing and Installing Emergency Call System Loudspeaker​
014 - Entertainment System Control Module​
Service and Repair​
Procedures - RM 911055 Replacing Front Display and Operator Control Unit​
RM 911019B3 Removing and Installing Front Display and Operator Control Unit​
RM 912219 Removing and Installing Multimedia Interface on Centre Console​
015 - Forward Looking Camera​
Description and Operation​
Components - TEQ 9163 Porsche Front Camera (Dashcam) - Diagnosis​
Service and Repair​
Procedures - RM 963855A1 Replacing Front Camera​
Removal and Replacement - RM 908119A1 Removing and Installing Infrared Camera Control Unit​
Removal and Replacement - RM 916919a1 Removing and Installing Front Camera​
Removal and Replacement - RM 963819A2 Removing and Installing Front Camera​
Testing and Inspection​
Programming and Relearning - RM 917225a2 Calibrating Surround View Camera​
016 - Global Positioning System Antenna​
Service and Repair​
Removal and Replacement - RM 911319A3 Removing and Installing GPS Antenna​
017 - Keyless Entry Transmitter​
Service and Repair​
Overhaul - RM 966237A1 Disassembling and Assembling Remote Control​
Procedures - TEQ 9662 Designer Driver's Keys (Hand-Held Transmitters/Remote Controls)​
Testing and Inspection​
SY 9662 Information Message Key (Remote Control (Hand-Held Transmitter)) Not Found / Faulty, F​
TI 5708 Loss of A Driver's Key While Transporting the Vehicle (31/12)​
018 - Night Vision System​
Service and Repair​
Procedures - RM 908055A1 Replacing Infrared Camera (2)​
Procedures - RM 908055A1 Replacing Infrared Camera​
Removal and Replacement - RM 908019A1 Removing and Installing Infrared Camera​
019 - Rear Vision Camera​
Service and Repair​
Removal and Replacement - RM 91431930 Removing and Installing Reversing Camera​
020 - Refrigerator​
Service and Repair​
Procedures - TEQ 6832 Cool Bag​
021 - Side Looking Camera​
Service and Repair​
Removal and Replacement - RM 916719 Removing and Installing Side Camera​
022 - Speaker​
Service and Repair​
Removal and Replacement - RM 914019A7 Removing and Installing Front Loudspeaker (A-Pillar)​
Testing and Inspection​
SY 9140 Various Noise Complaints on Loudspeakers - Rattling/Clattering/Whirring - Observe Procedure Before Repla​
03 - Body and Frame
Description and Operation​
Components - RM 5X00IN02 Protection for Electric Components During Body Repairs​
Components - RM 5X00in07 General Information and Notes on Quality​
Components - RM 9X00in Antenna Topology​
Service and Repair​
Procedures - RM 0770In Plastic Repairs​
Service Precautions​
Vehicle Damage Warnings - RM 5X00IN02 Protection for Electric Components During Body Repairs​
Specifications​
Mechanical (including Torque) - RM 5X00in40 Technical Values​
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
001 - Access Cover​
Service and Repair​
Removal and Replacement - RM 108319A3 Removing and Installing Engine Cover (Design Cover) (V6 Turbo)​
002 - Body Control Systems​
001 - Body Control Module​
Description and Operation​
RM 9X00IN Basic Instructions and Procedure for Control Unit Programming Using the PIWIS Te​
Service and Repair​
Removal and Replacement - RM 915219a1 Removing and Installing Central Computer​
Testing and Inspection​
TI 9152 Various PCM Central Computer Fault Corrections - Re-Programming PCM Main Computer (65​
003 - Bumper​
Service and Repair​
Procedures - TEQ 6699 Sportdesign Package (Step 3)​
Removal and Replacement - RM 631719a5 Removing and Installing Retaining Strip​
001 - Front Bumper​
Service and Repair​
Procedures - RM 631055 Replacing Front Bumper​
Removal and Replacement - RM 631019A1 Removing and Installing Front Bumper​
Removal and Replacement - RM 631519A1 Removing and Installing Front Bumper​
002 - Front Bumper Cover / Fascia​
Service and Repair​
Removal and Replacement - RM 631555 Replacing Front Apron (Basic)​
003 - Rear Bumper​
Service and Repair​
Removal and Replacement - RM 635519a1 Removing and Installing Rear Bumper​
004 - Cowl​
Service and Repair​
Removal and Replacement - RM 508719A1 Removing and Installing Cowl Panel Cover​
005 - Doors, Hood and Trunk​
001 - Door Closers​
Service and Repair​
Removal and Replacement - RM 574519A1 Removing and Installing Door Opener​
Removal and Replacement - RM 587219A1 Removing and Installing Motor for Closing Aid​
002 - Door Module​
Service and Repair​
Procedures - RM 577355A1 Replacing Front Door Control Unit​
Procedures - RM 587355A1 Replacing Rear Door Control Unit​
Removal and Replacement - RM 577319A2 Removing and Installing Front Door Control Unit​
Removal and Replacement - RM 578919a2 Removing and Installing Control Unit for Rear-End Electronics​
Removal and Replacement - RM 587319a1 Removing and Installing Rear Door Control Unit​
003 - Front Door​
Adjustments​
RM 575115A1 Adjusting the Door​
Service and Repair​
Removal and Replacement - RM 575119A1 Removing and Installing Door​
Removal and Replacement - RM 575155 Replacing Door​
004 - Front Door Handle​
Service and Repair​
Removal and Replacement - RM 571119a3 Removing and Installing Door Handle​
005 - Front Door Hinge​
Service and Repair​
Removal and Replacement - RM 575319 Removing and Installing Door Hinge (on Body Side)​
006 - Front Door Interior Handle​
Service and Repair​
Removal and Replacement - RM 573719A3 Removing and Installing Inner Door Release​
Removal and Replacement - RM 57111903 Removing and Installing Door Handle (Inner Part)​
007 - Front Door Panel​
Service and Repair​
Removal and Replacement - RM 705919A3 Remove and Install Front Door Panel​
008 - Front Door Striker​
Service and Repair​
Removal and Replacement - RM 572619A1 Removing and Installing Striker Pin​
009 - Front Door Window Glass​
Service and Repair​
Removal and Replacement - RM 644019A2 Removing and Installing Front Door Window​
010 - Front Door Window Motor​
Service and Repair​
Removal and Replacement - RM 645219A4 Removing and Installing Front Power Windows Mechanism​
011 - Front Door Window Regulator​
Service and Repair​
RM 645219A4 Removing and Installing Front Power Windows Mechanism​
012 - Fuel Door​
Service and Repair​
Procedures - RM 553755A1 Replacing Filler Flap (Module)​
013 - Fuel Door Switch​
Service and Repair​
Removal and Replacement - RM 553819A1 Removing and Installing Switching Element for Filler Flap​
014 - Hood​
Service and Repair​
Procedures - RM 552255A1 Replacing Front Lid​
015 - Hood Hinge​
Service and Repair​
Removal and Replacement - RM 552519A1 Removing and Installing Front Lid Hinge​
016 - Hood Latch​
Service and Repair​
Removal and Replacement - RM 551719A4 Removing and Installing Front Lock Lower Part​
Removal and Replacement - RM 551819A3 Removing and Installing Front Lock Upper Part​
017 - Hood Latch Release Cable​
Service and Repair​
RM 551419A1 Removing and Installing Operating Cable for Front Lid Lock​
018 - Hood Shock / Support​
Service and Repair​
Removal and Replacement - RM 553119A1 Removing and Installing Front Pneumatic Spring​
019 - Hood Weatherstrip​
Service and Repair​
Removal and Replacement - RM 553319A1 Removing and Installing Front Lid Seal​
020 - Power Trunk / Liftgate Control Module​
Service and Repair​
RM 556819A2 Removing and Installing Tailgate Control Unit​
021 - Power Trunk / Liftgate Hazard Sensor​
Service and Repair​
RM 559519 Removing and Installing Rear Proximity Sensor Antenna​
022 - Rear Door​
Service and Repair​
Procedures - RM 585155 Replacing Rear Door​
Removal and Replacement - RM 585119A1 Removing and Installing Rear Door​
023 - Rear Door Hinge​
Service and Repair​
Removal and Replacement - RM 585319 Removing and Installing Door Hinge (on Body Side)​
Removal and Replacement - RM 585319A2 Removing and Installing Door Hinge (on Door Side)​
024 - Rear Door Interior Handle​
Service and Repair​
Removal and Replacement - RM 581119A2 Removing and Installing Door Handle​
Removal and Replacement - RM 583719A1 Removing and Installing Inner Door Release​
Removal and Replacement - RM 584519A1 Removing and Installing Door Opener​
Removal and Replacement - RM 58111903 Removing and Installing Door Handle (Inner Part)​
025 - Rear Door Limiter​
Service and Repair​
Removal and Replacement - RM 585919A1 Removing and Installing Door Arrester​
026 - Rear Door Panel​
Service and Repair​
Removal and Replacement - RM 707319a2 Removing and Installing Door Trim Rear​
Removal and Replacement - RM 70611903 Removing and Installing Trim for Rear Door Panel​
027 - Rear Door Striker​
Service and Repair​
Removal and Replacement - RM 582619A1 Removing and Installing Striker Pin​
028 - Rear Door Weatherstrip​
Service and Repair​
Procedures - RM 586455A4 Replacing Rubber Seal for Rear Door​
Removal and Replacement - RM 586319A2 Removing and Installing Rear Door Seal​
Removal and Replacement - RM 586419 Removing and Installing Outer Seal for Rear Door​
029 - Rear Door Window Glass​
Service and Repair​
Removal and Replacement - RM 646019A2 Removing and Installing Rear Door Window​
030 - Trunk / Liftgate​
Adjustments​
RM 559015A1 Adjusting Rear Lid​
Service and Repair​
Removal and Replacement - RM 559019a1 Removing and Installing Rear Lid (2)​
Removal and Replacement - RM 559019A1 Removing and Installing Rear Lid​
Removal and Replacement - RM 559055 Replacing Rear Lid​
031 - Trunk / Liftgate Hydraulic Cylinder​
Service and Repair​
RM 557319A1 Removing and Installing Actuating Cylinder for Rear Lid​
032 - Trunk / Liftgate Lock​
Service and Repair​
Removal and Replacement - RM 558619A2 Removing and Installing Lower Part of Rear Lid Lock​
Removal and Replacement - RM 558719A1 Removing and Installing Upper Part of Rear Lid Lock​
033 - Trunk / Liftgate Release Lever​
Service and Repair​
Removal and Replacement - RM 556300 Emergency Release - Rear​
034 - Trunk / Liftgate Solenoid​
Service and Repair​
RM 557319A1 Removing and Installing Actuating Cylinder for Rear Lid​
035 - Trunk / Liftgate Weatherstrip​
Service and Repair​
Removal and Replacement - RM 559419 Removing and Installing Rear Lid Seal​
006 - Exterior Moulding / Trim​
001 - Body Emblem​
Service and Repair​
Procedures - RM 6650INA1 Using Logo Template with Interchangeable Insert​
002 - Underbody Cover​
Service and Repair​
Removal and Replacement - RM 519219A5 Removing and Installing Cover for Front Underbody​
Removal and Replacement - RM 519319a2 Removing and Installing Cover for Centre Underbody​
Removal and Replacement - RM 519419A2 Removing and Installing Cover for Rear Underbody​
003 - Windshield Moulding / Trim​
Service and Repair​
Removal and Replacement - RM 666119A1 Removing and Installing Moulding for Windscreen​
007 - Fender​
001 - Front Fender​
Service and Repair​
Removal and Replacement - RM 505519A3 Removing and Installing Front Wing​
Removal and Replacement - RM 506019 Removing and Installing Headlight Mounting​
001 - Front Fender Liner​
Service and Repair​
Removal and Replacement - RM 505619A5 Removing and Installing Front Wheel Housing Liner​
002 - Rear Fender​
001 - Rear Fender Liner​
Service and Repair​
Removal and Replacement - RM 536919A4 Removing and Installing Rear Wheel Housing Liner​
008 - Firewall​
001 - Passenger Compartment Cross Beam​
Service and Repair​
Removal and Replacement - RM 516819A4 Removing and Installing Dashboard Bracket​
009 - Frame​
001 - Cross-Member​
Service and Repair​
Procedures - RM 51735510 Replacing Floorpan (Cross Member)​
Removal and Replacement - RM 518755A1 Replacing Seat Cross Member​
001 - Rear Cross-Member​
Service and Repair​
Procedures - RM 538255A1 Replacing Rear Cross Member​
002 - Skid Plate​
Service and Repair​
Removal and Replacement - RM 63161940 Removing and Installing (Stainless Steel) Skid Plate​
003 - Subframe​
Service and Repair​
Removal and Replacement - RM 517319A1 Removing and Installing Floor Pan​
001 - Front Subframe​
Service and Repair​
Removal and Replacement - Front Suspension (2)​
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (2)​
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (3)​
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (4)​
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (5)​
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle​
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (2)​
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (3)​
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (4)​
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (5)​
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier​
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (2)​
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (3)​
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (4)​
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (5)​
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm​
Removal and Replacement - Front Suspension​
Specifications​
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle​
002 - Rear Subframe​
Service and Repair​
Removal and Replacement - Rear Suspension​
003 - Rear Subframe Mount​
Service and Repair​
Procedures - RM 420855A1 Replacing Rear-Axle Bearings​
010 - Interior Moulding / Trim​
001 - Console​
Service and Repair​
Removal and Replacement - RM 684819A1 Removing and Installing Cover for Tray​
Removal and Replacement - RM 68171901 Removing and Installing Upper Part of Centre Console​
RM 68141901 Removing and Installing Side Trim Panel on Upper Part of Centre Console​
RM 68141903 Removing and Installing Side Trim Panel on Lower Part of Centre Console​
002 - Dashboard / Instrument Panel​
Service and Repair​
Removal and Replacement - RM 701819a1 Removing and Installing Dashboard​
003 - Trim Panel​
Service and Repair​
Removal and Replacement - RM 700219A4 Removing and Installing Front Trim Panel​
Removal and Replacement - RM 706919a1 Removing and Installing D-Pillar Trim Panel​
Removal and Replacement - RM 708419a4 Removing and Installing Roof Trim Panel​
Removal and Replacement - RM 66941905 Removing and Installing (C-Pillar) Cover​
Removal and Replacement - RM 70391905 Removing and Installing Cover for (Rear) Lock Carrier​
Removal and Replacement - RM 70681901 Removing and Installing (Lower Part of) C-Pillar Trim Panel​
Removal and Replacement - RM 70681903 Removing and Installing C-Pillar Trim Panel (Upper Part)​
Removal and Replacement - RM 70901900 Removing and Installing Trim Panel for (Centre) Loudspeaker​
Removal and Replacement - RM 70901901 Removing and Installing Trim Panel for (Side) Loudspeaker​
011 - Locks​
001 - Door Locks​
Service and Repair​
Removal and Replacement - RM 571719a1 Removing and Installing Door Lock​
Removal and Replacement - RM 581719A1 Removing and Installing Door Lock​
002 - Keyless Entry Transmitter​
Service and Repair​
Overhaul - RM 966237A1 Disassembling and Assembling Remote Control​
Procedures - TEQ 9662 Designer Driver's Keys (Hand-Held Transmitters/Remote Controls)​
Testing and Inspection​
SY 9662 Information Message Key (Remote Control (Hand-Held Transmitter)) Not Found / Faulty, Fault Mem​
TI 5708 Loss of A Driver's Key While Transporting the Vehicle (31/12)​
003 - Power Door Lock Control Module​
Service and Repair​
Procedures - RM 578955A2 Replacing Control Unit for Rear-End Electronics​
004 - Power Door Lock Switch​
Service and Repair​
Removal and Replacement - RM 577819 Removing and Installing Central Locking Switch​
012 - Mirrors​
Service and Repair​
Removal and Replacement - RM 667819A1 Removing and Installing Mirror Glass​
Removal and Replacement - RM 667919A4 Removing and Installing Rear-View Mirror Housing (Upper Part)​
Removal and Replacement - RM 668919a1 Removing and Installing Rearview Mirror​
Removal and Replacement - RM 682719A1 Removing and Installing Interior Rear-View Mirror​
001 - Power Mirror Motor​
Service and Repair​
Removal and Replacement - RM 668219A3 Removing and Installing Mirror Adjusting Motor​
013 - Paint, Striping and Decals​
001 - Paint​
Service and Repair​
Procedures - RM 0750In Paint Repairs​
014 - Radiator Support​
Service and Repair​
Removal and Replacement - RM 503819 Removing and Installing Lock Carrier (Off-Road)​
Removal and Replacement - RM 503819A2 Removing and Installing Lock Carrier​
Removal and Replacement - RM 503855 Replacing Lock Carrier​
Removal and Replacement - RM 505219a1 Removing and Installing Intermediate Piece​
Removal and Replacement - RM 703919A4 Removing and Installing Cover for Front Lock Support​
015 - Relays and Modules - Body and Frame​
001 - Sunroof / Moonroof Module​
Service and Repair​
Procedures - RM 606555A2 Replacing Sunroof Control Unit​
RM 606519A3 Removing and Installing Sliding Roof Control Unit​
016 - Repairs and Inspections Required After a Collision​
Testing and Inspection​
RM 4815Ina1 Assessment of Steering Column After Accident Damage​
RM 4883In Rear-Axle Steering Servo Motor - Assessment in the Event of Accident Damage - I​
017 - Roof and Associated Components​
Service and Repair​
Procedures - RM 708355 Replacing Front Roof Console​
Removal and Replacement - RM 708319A4 Removing and Installing Front Roof Console​
001 - Convertible Top​
Service and Repair​
Procedures - RM 6128IN Cleaning and Care Instructions for Convertible Top​
002 - Luggage / Roof Rack​
Service and Repair​
Procedures - TEQ 6692 Bicycle Rack​
Procedures - TEQ 6692 Roof Box 320​
Procedures - TEQ 6692 Roof Box (520 Liter)​
003 - Sun Shade​
Service and Repair​
Removal and Replacement - RM 607019A2 Removing and Installing Sun Blind, Roof​
004 - Sunroof / Moonroof Drain​
Service and Repair​
Removal and Replacement - RM 6048Ina1 Water Drain​
005 - Sunroof / Moonroof Motor​
Service and Repair​
RM 603519A2 Removing and Installing Powered Sunroof Mechanism​
006 - Sunroof / Moonroof Panel​
Service and Repair​
Removal and Replacement - RM 604019A2 Removing and Installing Sliding-Roof Panel​
RM 604019A5 Removing and Installing Rear Panoramic Roof Glass Panel​
007 - Sunroof / Moonroof Switch​
Service and Repair​
RM 601219 Removing and Installing Switch for Sliding Roof​
008 - Sunroof / Moonroof Weatherstrip​
Service and Repair​
Removal and Replacement - RM 605455A1 Replacing Roof Assembly Seal​
RM 604619 Removing and Installing Seal for Sliding Roof​
018 - Seats​
001 - Seat Temperature Switch​
Service and Repair​
Removal and Replacement - RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console​
019 - Spoilers, Flaps, and Air Dams​
001 - Air Dam​
Service and Repair​
Removal and Replacement - RM 703919A4 Removing and Installing Cover for Front Lock Support​
04 - Brakes and Traction Control
Specifications​
Mechanical (including Torque) - RM 4X00in Tightening Torques for Brake Hydraulic System​
Mechanical (including Torque) - RM 4X00ina4 Tightening Torques for Anti-Lock Brake System (ABS)​
Mechanical (including Torque) - RM 4X00ind6 Brake Disc Measurement Sheet​
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
RM 4X00in Braking Performance Test - Data for Compulsory Vehicle Testing as Per §29 STVZO (German Road Traffic Regulations) as of Mod​
001 - Brake Bleeding​
Service and Repair​
Procedures - RM 470107A1 Bleeding Brake System​
002 - Brake Pedal Assy​
Service and Repair​
Removal and Replacement - RM 460519A1 Removing and Installing Brake Pedal​
Removal and Replacement - RM 461019A2 Removing and Installing Mounting Saddle​
003 - Disc Brake System​
Specifications​
Mechanical (including Torque) - RM 4600TWA9 PCCB - Technical Values and Wear Limits​
Mechanical (including Torque) - RM 4600TWB2 PSCB - Technical Values and Wear Limits​
001 - Brake Caliper​
Service and Repair​
Removal and Replacement - RM 474119A1 Removing and Installing Rear Brake Calliper​
002 - Brake Pad​
Service and Repair​
Procedures - RM 463656A2 Replacing Front Disc Brake Pads​
Procedures - RM 463856A2 Replacing Brake Pads Rear​
Removal and Replacement - RM 463456 Replacing Front PCCB Brake Pads​
Testing and Inspection​
Initial Inspection and Diagnostic Overview - RM 463402A4 Checking Front PCCB Brake Pads​
Initial Inspection and Diagnostic Overview - RM 463502A4 Checking Rear PCCB Brake Pads​
Initial Inspection and Diagnostic Overview - RM 463602a3 Checking Front Disc Brake Pads​
Initial Inspection and Diagnostic Overview - RM 463802A2 Checking Rear Disc Brake Pads​
TI 4636 Complaint - Brake Noises - Classifying Features and Procedure (122/20)​
003 - Brake Rotor/Disc​
Service and Repair​
Removal and Replacement - RM 465019A1 Removing and Installing Brake Disc Front​
Removal and Replacement - RM 465119A4 Removing and Installing Front PCCB Brake Disc​
Removal and Replacement - RM 465319a1 Removing and Installing Brake Disc Rear​
Removal and Replacement - RM 465419a3 Removing and Installing Rear PCCB Brake Disc​
Testing and Inspection​
Component Tests and General Diagnostics - RM 465302a6 Checking Brake Disc Rear (PSCB)​
RM 465002A5 Checking Front Brake Discs (PSCB)​
RM 465102A5 Checking Front PCCB Brake Discs (Wear Assessment)​
RM 465302a5 Checking Rear Brake Discs (Grey Cast Iron)​
RM 465402A3 Checking Rear PCCB Brake Discs (Wear Assessment)​
004 - Drum Brake System​
001 - Brake Shoe​
Adjustments​
RM 468316a1 Adjusting and Calibrating Brake Shoes​
005 - Hydraulic System​
001 - Brake Fluid​
Service and Repair​
Procedures - RM 470855A2 Changing Brake Fluid​
002 - Brake Fluid Reservoir​
Service and Repair​
Removal and Replacement - RM 471019A1 Removing and Installing Brake Fluid Reservoir​
006 - Parking Brake System​
001 - Parking Brake Actuator​
Service and Repair​
Removal and Replacement - RM 468519A4 Removing and Installing Spreader Device​
RM 466119a2 Removing and Installing Parking Brake Actuator​
002 - Parking Brake Shoe​
Testing and Inspection​
RM 468302a2 Checking Actuator Travel of Parking-Brake Shoes​
007 - Power Brake Assist​
001 - Vacuum Pump​
Testing and Inspection​
Component Tests and General Diagnostics - RM 477601 Check Brake Booster Vacuum Pump​
05 - Cruise Control
Testing and Inspection​
TI 2785In Various Error Messages Regarding Driver Assistance Systems in the Instrument Cluster in Conjunction with Passive Fault Memory Entries in​
001 - Cruise Control Module​
Adjustments​
RM 278515a1 Adjusting Control Unit for Distance Measuring Se - RM 278515a1 Adjusting Control Unit for Distance Measuring Sensor​
Service and Repair​
Procedures - RM 278155 Replacing Route Detection Control Unit​
Procedures - RM 278555 Replacing Distance Measuring Sensor Control Unit​
Removal and Replacement - RM 278119A1 Removing and Installing Route Detection Control Unit​
Removal and Replacement - RM 278519a1 Removing and Installing Control Unit for Distance Measuring Sensor​
06 - Engine, Cooling and Exhaust
01 - Cooling System​
Exploded Parts Diagram​
Cooling System​
Service and Repair​
Procedures - RM 190101A4 Checking Cooling System​
Procedures - RM 190107A1 Bleeding the Cooling System (High-Temperature Cooling System)​
Procedures - RM 190129 Cleaning the Cooling System​
Testing and Inspection​
TI 1950 Coolant Warning Light Lights Up - Supposed Coolant Loss on the Coolant Pump (167/23)​
TI 1950 Warning Message Coolant Temperature Too High - Checking Coolant Pump and Change-Over Valve (173/21)​
001 - Auxiliary Water Pump​
Service and Repair​
RM 803719 Removing and Installing Additional Pump (P5 High-Temperature System)​
002 - Coolant Line/Hose​
Service and Repair​
Removal and Replacement - RM 196119 Removing and Installing (Engine) Coolant Pipe (V6 Turbo)​
003 - Drive Pulley​
Service and Repair​
Removal and Replacement - RM 195319A3 Remove and Install Belt Pulley (V6 Turbo)​
004 - Engine - Coolant Temperature Sensor/Switch​
Service and Repair​
RM 197819 Removing and Installing Coolant Temperature Sensor (V6 Tur​
005 - Fan Shroud​
Service and Repair​
Removal and Replacement - RM 192019a5 Removing and Installing Cooling Fan Housing​
006 - Radiator​
Service and Repair​
Removal and Replacement - RM 197019B3 Remove and Install Radiator​
007 - Radiator Cooling Fan Temperature Sensor / Switch​
Service and Repair​
RM 191419 Removing and Installing Temperature Sensor for Fan (​
008 - Radiator Shutter​
Service and Repair​
Removal and Replacement - RM 192419B8 Removing and Installing Front Air Guide​
Removal and Replacement - RM 193519a2 Removing and Installing Cooling Air Flaps (Top)​
Removal and Replacement - RM 193519A3 Removing and Installing (Lower) Cooling-Air Flaps​
009 - Thermostat​
Service and Repair​
Removal and Replacement - RM 195819B3 Removing and Installing Coolant Regulator (V6 Turbo)​
010 - Thermostat Housing​
Service and Repair​
Removal and Replacement - RM 196919 Removing and Installing Control Valve (V6 Turbo)​
011 - Water Pump​
Service and Repair​
Removal and Replacement - RM 195019B4 Removing and Installing Coolant Pump (V6 Turbo)​
RM 194519 Removing and Installing Additional Coolant Pump (Run-on) (V6 Turbo)​
02 - Engine​
Exploded Parts Diagram​
Engine​
Service and Repair​
Overhaul - RM 100137 Disassembling and Assembling Engine (V6 Turbo)​
Procedures - RM 1001Ind9 Supporting Engine on the Body (Engine Safety Device)​
Procedures - TI 1001 Race Track Use - Checking Engine-Oil Level and Filling to Maximum Marking If Necessary (78/18)​
Removal and Replacement - RM 100119a8 Removing and Installing Engine (2)​
Removal and Replacement - RM 100119A8 Removing and Installing Engine​
Removal and Replacement - RM 100127A1 Removing and Mounting Engine​
TI 1003 Replacement Requirement for Replacement/Reconditioned Engine - Only Partial or Short Block Engine Available (27/13)​
Testing and Inspection​
Initial Inspection and Diagnostic Overview - SY 1010 Assessment of Oxidized Cylinder Liners (SY 223/24)​
001 - Access Cover​
Service and Repair​
Removal and Replacement - RM 108319A3 Removing and Installing Engine Cover (Design Cover) (V6 Turbo)​
002 - Air Cleaner Housing​
Service and Repair​
Removal and Replacement - RM 242519A4 Removing and Installing Air Cleaner Housing​
Removal and Replacement - RM 242719a1 Removing and Installing Air Box for Air Cleaner​
003 - Air Filter Element​
Service and Repair​
Removal and Replacement - RM 242419A2 Remove and Install Air Cleaner Cartridge​
004 - Camshaft​
Service and Repair​
Removal and Replacement - RM 150520 Removing and Installing Camshafts (V6 Turbo)​
005 - Compression Check​
Testing and Inspection​
Component Tests and General Diagnostics - RM 101802 Checking Pressure Loss of Cylinders​
006 - Cylinder Block Assembly​
Testing and Inspection​
Component Tests and General Diagnostics - RM 101802 Checking Pressure Loss of Cylinders​
007 - Drive Belt​
Service and Repair​
Removal and Replacement - RM 137819A9 Removing and Installing Drive Belt (V6 Turbo)​
008 - Drive Pulley​
Service and Repair​
Removal and Replacement - RM 195319A3 Remove and Install Belt Pulley (V6 Turbo)​
009 - Engine Mount​
Service and Repair​
Removal and Replacement - RM 103519 Removing and Installing Engine Mounts (V6 Turbo)​
Removal and Replacement - RM 103719A1 Removing and Installing Torque Support​
010 - Engine Oil​
Description and Operation​
Components - RM 030300 Oil Change​
Service and Repair​
Procedures - RM 170101 Checking Engine Oil (Oil Consumption)​
Procedures - RM 170101a6 Checking Engine Oil Level​
Procedures - RM 170117a2 Draining and Filling Engine Oil​
011 - Front Engine Plate​
Service and Repair​
Removal and Replacement - RM 101419A3 Removing and Installing Crankcase Cover (V6 Turbo)​
012 - Fuel Pressure​
Service and Repair​
Procedures - RM 200301 Checking Fuel​
013 - Intake Manifold​
Service and Repair​
Removal and Replacement - RM 212419A6 Removing and Installing Intake Manifold (V6 Monoturbo)​
014 - Lifter / Lash Adjuster​
Service and Repair​
Removal and Replacement - RM 155920 Removing and Installing Valve Lifters (Hydraulic Tappets)​
015 - Oil Cooler​
Service and Repair​
Removal and Replacement - RM 174019B7 Removing and Installing Oil Cooler (V6 Turbo)​
016 - Oil Filter Housing​
Service and Repair​
Removal and Replacement - RM 172919a6 Removing and Installing Oil Filter Housing (V6 Monoturbo)​
017 - Piston​
Service and Repair​
Removal and Replacement - RM 131020A5 Removing and Installing Pistons​
018 - Spark Plug​
Service and Repair​
Removal and Replacement - RM 287020a2 Removing and Installing Spark Plugs​
019 - Timing Chain​
Service and Repair​
Removal and Replacement - RM 153519B4 Removing and Installing Control Chain (V6 Turbo)​
020 - Timing Cover​
Service and Repair​
Removal and Replacement - RM 153319B3 Removing and Installing Lower Chain Housing Cover (V6 Turbo)​
021 - Valve Cover​
Testing and Inspection​
TI 1582 Complaint - Cylinder Head Cover Near the Injector Holes Leaking - Subsequent Work on Cylinder H​
022 - Water Pump​
Service and Repair​
Removal and Replacement - RM 194519 Removing and Installing Additional Coolant Pump (Run-on) (V6 Turbo)​
Removal and Replacement - RM 195019B4 Removing and Installing Coolant Pump (V6 Turbo)​
03 - Exhaust System​
Service and Repair​
Removal and Replacement - RM 260119B1 Removing and Installing Exhaust System (V6 Monoturbo)​
001 - Exhaust Pipe​
Testing and Inspection​
SY 263529 Eliminating Symptoms on Body Exterior - Cleaning Tailpipe Cover(s) on Exhaust System​
07 - Heating and Air Conditioning
Description and Operation​
Components - RM 8X00in Instructions for Repairing Air-Conditioning Systems and Storing Spare Parts​
Service and Repair​
Procedures - RM 8X00ind4 Overview of Adapters for Cleaning the Refrigerant Circuit​
Service Precautions​
Technician Safety Information - RM 8X00ina9 Safety Measures When Working on Vehicles with Auxiliary Heating​
Specifications​
Mechanical (including Torque) - RM 8X00ind2 Technical Values - Air Conditioning​
Testing and Inspection​
Component Tests and General Diagnostics - RM 870101A1 Function Test on Air Conditioning​
Component Tests and General Diagnostics - RM 870101A2 Checking Air Conditioning​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
TI 8734 Little or No Cooling Power From the Air-Conditioning System - Checking Refrigerant Lines on Air-Conditioning Compressor (174​
001 - Air Door​
001 - Air Door Actuator / Motor​
Service and Repair​
RM 872019 Removing and Installing Servo Motor for Front Recirculation Flap​
RM 872019F7 Removing and Installing Servo Motor for Front Right Side Air Vent​
002 - Air Register​
Service and Repair​
Removal and Replacement - RM 855319A1 Removing and Installing Centre Air Vent​
Removal and Replacement - RM 855719A1 Removing and Installing Rear Centre Air Vent​
Removal and Replacement - RM 856519A1 Removing and Installing Ventilation Cover​
003 - Ambient Temperature Sensor / Switch HVAC​
Service and Repair​
Removal and Replacement - RM 916819 Removing and Installing Outside Temperature Sensor​
004 - Auxiliary Air Conditioner​
Service and Repair​
Removal and Replacement - RM 881019A4 Removing and Installing Additional Air Conditioner​
005 - Auxiliary Cabin Heater​
001 - Auxiliary Cabin Heater Transceiver​
Service and Repair​
RM 820719 Removing and Installing Control Unit for Auxiliary Heati​
006 - Auxiliary Water Pump​
Service and Repair​
Removal and Replacement - RM 803719 Removing and Installing Additional Pump (P5 High-Temperature System)​
007 - Blower Motor​
Service and Repair​
Removal and Replacement - RM 853019A3 Removing and Installing Heater/Fresh-Air Blower Motor​
008 - Cabin Air Filter / Purifier​
Service and Repair​
Removal and Replacement - RM 851819A1 Remove and Install Particle Filter in Passenger Compartment​
Removal and Replacement - RM 853719A1 Removing and Installing Air Ioniser​
009 - Condenser HVAC​
Service and Repair​
Removal and Replacement - RM 875019A1 Removing and Installing Condenser​
010 - Control Assembly​
Service and Repair​
Procedures - RM 871155 Replacing Air-Conditioning Control Unit (2)​
Procedures - RM 871155 Replacing Air-Conditioning Control Unit​
Procedures - RM 881155 Replacing Rear Air Conditioning Control​
Removal and Replacement - RM 871119A1 Removing and Installing Air Conditioning Control Unit​
Removal and Replacement - RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console​
011 - Evaporator Case​
Service and Repair​
Removal and Replacement - RM 876255 Replacing Evaporator Housing​
012 - Expansion Valve​
Service and Repair​
Removal and Replacement - RM 877019A4 Removing and Installing Expansion Valve​
013 - Hose/Line HVAC​
Service and Repair​
Removal and Replacement - RM 874319 Removing and Installing Refrigerant Line Between Compressor and Condenser​
RM 874419 Removing and Installing Refrigerant Line Between Condenser and Evaporator (Section from Connection Point​
RM 874519 Removing and Installing Refrigerant Line Between Compressor and Evaporator (Section from Connection Point​
014 - Housing Assembly HVAC​
Service and Repair​
Removal and Replacement - RM 851519A1 Removing and Installing Heating/Fresh Air Unit​
015 - Receiver Dryer​
Service and Repair​
Procedures - RM 875555 Replacing Dryer​
016 - Refrigerant​
Service and Repair​
Procedures - RM 870317a2 Draining and Filling Refrigerant R134a​
017 - Refrigerant Pressure Sensor / Switch​
Service and Repair​
Removal and Replacement - RM 878319A2 Removing and Installing Pressure Switch​
018 - Refrigerator​
Service and Repair​
Procedures - TEQ 6832 Cool Bag​
08 - Hybrid and Electric Drive Systems
Service Precautions​
Technician Safety Information - RM 2X00INA6 Packing 12-Volt Lithium-Ion Battery with Battery Status Normal (Not Critical)​
Technician Safety Information - RM 2X00INA7 Packing 12-Volt Lithium-Ion Battery with Battery Status Warning (Critical)​
001 - High Voltage Battery System (EV/HEV)​
Service and Repair​
RM 279155A6 Replacing Power Electronics for High-Voltage System​
001 - High Voltage Battery (EV/HEV)​
Description and Operation​
RM 2X00INI1 Test Log for Classification of Li​
Service and Repair​
RM 2X00inc6 Work Instruction for 48 V Vehicle Electr​
002 - Power Control Systems (EV/HEV)​
001 - Voltage Converter (EV/HEV)​
Service and Repair​
RM 270319A4 Removing and Installing 48-Volt Voltage Converter​
003 - Thermal Management (EV/HEV)​
001 - Coolant (EV/HEV)​
Service and Repair​
RM 193817B4 Draining and Filling Coolant (High-Temperature Cooling System)​
09 - Instrument Panel, Gauges and Warning Indicators
001 - Blind Spot Indicator​
Service and Repair​
Removal and Replacement - RM 917119A1 Removing and Installing Lane Change Assist Display​
RM 917219A1 Removing and Installing Surround View Camera Control Unit​
002 - Dashboard / Instrument Panel​
Service and Repair​
Removal and Replacement - RM 701819a1 Removing and Installing Dashboard​
003 - Door/Trunk Ajar Indicator/Lamp​
Service and Repair​
Removal and Replacement - RM 961619a2 Removing and Installing Door Warning Light​
004 - Instrument Cluster / Carrier​
Service and Repair​
Procedures - RM 902555A1 Replacing Instrument Cluster​
Removal and Replacement - RM 902519A1 Removing and Installing Instrument Cluster​
005 - Passenger Compartment Cross Beam​
Service and Repair​
RM 516819A4 Removing and Installing Dashboard Bracket​
006 - Tire Monitoring System​
Testing and Inspection​
SY 443425 Symptom in Vehicle Interior - Warning Message TPM Fault Service Necessary​
007 - Tire Pressure Module​
Service and Repair​
Procedures - RM 443455A3 Replacing Control Unit for Tyre Pressure Monitoring (TPM)​
RM 443419A4 Removing and Installing Control Unit for Tyre Pressure Monitoring (TPM)​
008 - Tire Pressure Monitor Receiver / Transponder​
Service and Repair​
RM 443219A1 Removing and Installing Wheel Electronics​
10 - Lighting and Horns
Testing and Inspection​
TI 9471 Flashing Function for Auxiliary Headlights Faulty / Fault Memory Entry C11A401 in Control Unit for Headlight Bulb - Re-Code Control Un​
001 - Brake Lamp​
Service and Repair​
Removal and Replacement - RM 943119A6 Removing and Installing Tail Light​
002 - Cargo Lamp​
Service and Repair​
Removal and Replacement - RM 964019A1 Removing and Installing Luggage Compartment Light in Rear Lid​
Removal and Replacement - RM 964019A3 Removing and Installing Luggage Compartment Light in Side Trim Panel​
003 - Courtesy Lamp​
Service and Repair​
Removal and Replacement - RM 961519A1 Removing and Installing Footwell Light​
004 - Glove Box Lamp Switch​
Service and Repair​
Removal and Replacement - RM 960719A2 Removing and Installing Contact Switch for Glove Compartment Light​
005 - Headlamp​
Service and Repair​
Removal and Replacement - RM 941519c3 Removing and Installing Headlights​
Testing and Inspection​
Initial Inspection and Diagnostic Overview - TI 9415 Assessment of Extent of Fogging on Lighting Components (114/16)​
Symptom Related Diagnostic Procedures - TI 9415 Dust/Spots on the Headlight Lens - Observe Specified Procedure (147/22)​
006 - Headlamp Control Module​
Service and Repair​
Removal and Replacement - RM 945719A2 Removing and Installing Control Unit for Light Adjustment​
007 - Headlamp Motor​
Service and Repair​
Removal and Replacement - RM 949419A1 Removing and Installing Servo Motor for Headlight Beam Adjustment (HBA)​
008 - Headlamp Switch​
Service and Repair​
Removal and Replacement - RM 940519A1 Removing and Installing Main Light Switch​
009 - Horn​
Service and Repair​
Removal and Replacement - RM 905019A1 Removing and Installing Horn​
010 - Marker Lamp Bulb​
Service and Repair​
Removal and Replacement - RM 945219A1 Removing and Installing Side Marker Light​
011 - Rain / Fog Sensor​
Service and Repair​
Removal and Replacement - RM 921219A2 Removing and Installing Rain/Weather Sensor​
012 - Tail Lamp​
Service and Repair​
Removal and Replacement - RM 943119A1 Removing and Installing Tail Light (Rear Lid)​
Removal and Replacement - RM 943119A6 Removing and Installing Tail Light​
013 - Trunk Lamp​
Service and Repair​
Removal and Replacement - RM 964019A1 Removing and Installing Luggage Compartment Light in Rear Lid​
Removal and Replacement - RM 964019A3 Removing and Installing Luggage Compartment Light in Side Trim Panel​
014 - Turn Signal Lamp​
Service and Repair​
Removal and Replacement - RM 945319A2 Removing and Installing Side Direction Indicator Light​
11 - Maintenance
Service Intervals​
Normal Service - 10000 miles or 16000 kilometers​
Normal Service - 20000 miles or 32000 kilometers​
Normal Service - 30000 miles or 48000 kilometers​
Normal Service - 40000 miles or 64000 kilometers​
Normal Service - 50000 miles or 80000 kilometers​
Normal Service - 60000 miles or 96000 kilometers​
Normal Service - 70000 miles or 112000 kilometers​
Normal Service - 80000 miles or 128000 kilometers​
Normal Service - 90000 miles or 144000 kilometers​
Normal Service - 100000 miles or 160000 kilometers​
Normal Service - 110000 miles or 176000 kilometers​
Normal Service - 120000 miles or 192000 kilometers​
Normal Service - 130000 miles or 208000 kilometers​
Normal Service - 140000 miles or 224000 kilometers​
Normal Service - 150000 miles or 240000 kilometers​
Normal Service - 160000 miles or 256000 kilometers​
Normal Service Table​
Periodic Maintenance​
Using Maintenance Schedules​
001 - Alignment​
Service and Repair​
Procedures - RM 449503A1 Measuring Front and Rear Vehicle​
Specifications​
Mechanical (including Torque) - RM 4495Tw Conversion Table for Wheel Alignment Values​
002 - Brake Bleeding​
Service and Repair​
Procedures - RM 470107A1 Bleeding Brake System​
003 - Drive Belt​
Service and Repair​
Removal and Replacement - RM 137819A9 Removing and Installing Drive Belt (V6 Turbo)​
004 - Filters​
001 - Air Cleaner Housing​
Service and Repair​
Removal and Replacement - RM 242519A4 Removing and Installing Air Cleaner Housing​
Removal and Replacement - RM 242719a1 Removing and Installing Air Box for Air Cleaner​
002 - Air Filter Element​
Service and Repair​
Removal and Replacement - RM 242419A2 Remove and Install Air Cleaner Cartridge​
003 - Cabin Air Filter / Purifier​
Service and Repair​
Removal and Replacement - RM 851819A1 Remove and Install Particle Filter in Passenger Compartment​
Removal and Replacement - RM 853719A1 Removing and Installing Air Ioniser​
005 - Fluids​
001 - Brake Fluid​
Service and Repair​
Procedures - RM 470855A2 Changing Brake Fluid​
002 - Coolant (EV/HEV)​
Service and Repair​
Procedures - RM 193817B4 Draining and Filling Coolant (High-Temperature Cooling System)​
003 - Engine Oil​
Description and Operation​
Components - RM 030300 Oil Change​
Service and Repair​
Procedures - RM 170101 Checking Engine Oil (Oil Consumption)​
Procedures - RM 170101a6 Checking Engine Oil Level​
Procedures - RM 170117a2 Draining and Filling Engine Oil​
004 - Fluid - A/T​
Service and Repair​
Procedures - RM 370235A2 Checking and Topping up ATF​
Procedures - RM 370255A2 Replacing ATF​
005 - Fluid - Differential​
Service and Repair​
Procedures - RM 399035A4 Checking and Topping Up Oil for Final Drive, Four. W Drive​
Procedures - RM 399055B3 Changing Oil for Final Drive, Four-W. Drive​
Procedures - RM 399055B4 Chang Oil for Final Drive​
006 - Fluid - Transfer Case​
Service and Repair​
Procedures - RM 399035A8 Check and Top Up Oil for Transfer Box​
Procedures - RM 399055B7 Replacing Oil Transfer Box​
007 - Refrigerant​
Service and Repair​
Procedures - RM 870317a2 Draining and Filling Refrigerant R134a​
006 - Fuses and Circuit Breakers​
001 - Fuse​
Service and Repair​
Removal and Replacement - RM 979219 Removing and Installing Fuse​
002 - Relay Box​
Locations​
Fuse and Fusible Links - RM 9790IN Relay Carrier Information​
007 - Hoses​
001 - Coolant Line/Hose​
Service and Repair​
Removal and Replacement - RM 196119 Removing and Installing (Engine) Coolant Pipe (V6 Turbo)​
002 - Hose/Line HVAC​
Service and Repair​
Removal and Replacement - RM 874319 Removing and Installing Refrigerant Line Between Compressor and Condenser​
RM 874419 Removing and Installing Refrigerant Line Between Condenser and Evaporator (Section from Connection Point in Le​
RM 874519 Removing and Installing Refrigerant Line Between Compressor and Evaporator (Section from Connection Point in L​
008 - Jump Starting​
Description and Operation​
Components - TI 2706In Important Information for Maintaining, Diagnosing and Checking the (AGM) Battery (60/12)​
Service and Repair​
Procedures - TI 2706 Diagnosis and Handling of 12-Volt Lithium-Ion Battery (Vehicle Electrical System Battery) (31/20)​
009 - Tune-up and Engine Performance Checks​
001 - Compression Check​
Testing and Inspection​
RM 101802 Checking Pressure Loss of Cylinders​
002 - Fuel Pressure​
Service and Repair​
Procedures - RM 200301 Checking Fuel​
003 - Spark Plug​
Service and Repair​
Removal and Replacement - RM 287020a2 Removing and Installing Spark Plugs​
010 - Vehicle Lifting​
Service and Repair​
Removal and Replacement - RM 4x00ine2 Lifting the Vehicle​
011 - Wheels and Tires​
001 - Tire Inflator Bottle​
Service and Repair​
Procedures - RM 442655A1 Replacing Tyre Sealant​
002 - Tire Monitoring System​
Testing and Inspection​
SY 443425 Symptom in Vehicle Interior - Warning Message TPM Fault Service Necessary Appears in th​
003 - Tire Pressure Module​
Service and Repair​
Procedures - RM 443455A3 Replacing Control Unit for Tyre Pressure Monitoring (TPM)​
RM 443419A4 Removing and Installing Control Unit for Tyre Pressure Monitoring (TPM)​
004 - Tire Pressure Monitor Receiver / Transponder​
Service and Repair​
Removal and Replacement - RM 443219A1 Removing and Installing Wheel Electronics​
005 - Tires​
Description and Operation​
Components - RM 4440Ina2 Information on Tyres/Mounting Tyres​
Service and Repair​
Removal and Replacement - RM 444019A3 Mounting Tyres (Removing and Installing Tyres)​
006 - Wheel Bearing​
Service and Repair​
Procedures - RM 405755A1 Replacing Front Wheel Bearing​
Removal and Replacement - RM 425855a1 Replacing Rear Wheel Bearing​
007 - Wheel Cover​
Service and Repair​
Procedures - RM 664555A1 Replacing Rear Wheel Cover (Sport Design)​
Removal and Replacement - RM 661919A1 Removing and Installing Front Wheel Cover​
Removal and Replacement - RM 664519A1 Removing and Installing Rear Wheel Cover​
008 - Wheel Stud / Lug Nut​
Specifications​
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle​
009 - Wheels​
Service and Repair​
Procedures - RM 0760In Alloy Wheel Reconditioning​
Procedures - RM 440593A2 Balancing Wheel​
Procedures - TI 4407 Modified Wrench Size of the Wheel Bolts (257/22)​
Removal and Replacement - RM 440519a1 Removing and Fitting Wheel​
Testing and Inspection​
Component Tests and General Diagnostics - RM 441202A1 Checking Rims​
12 - Power and Ground Distribution
Service and Repair​
Procedures - RM 9X00IN Measurement of Closed-Circuit Current​
001 - Fuse​
Service and Repair​
Removal and Replacement - RM 979219 Removing and Installing Fuse​
002 - Grounding Point​
Service and Repair​
Procedures - RM 5X00in25 Making Ground Connections​
Procedures - RM 5X00in26 Replacing Coarse Threaded Bolts​
003 - Relay Box​
Locations​
Fuse and Fusible Links - RM 9790IN Relay Carrier Information​
13 - Powertrain Management
001 - Computers and Control Systems​
Testing and Inspection​
Programming and Relearning - RM 0101INA3 Diagnostic System - Performing Vehicle Handover​
001 - Battery Current Sensor​
Service and Repair​
Procedures - RM 270555A1 Replacing Battery Sensor​
Removal and Replacement - RM 270555A1 Replacing Battery Sensor​
RM 270619A1 Removing and Installing Battery/Vehicle Electrical System​
002 - Body Control Module​
Description and Operation​
RM 9X00IN Basic Instructions and Procedure for Control Unit Programming Us​
Service and Repair​
Removal and Replacement - RM 915219a1 Removing and Installing Central Computer​
Testing and Inspection​
TI 9152 Various PCM Central Computer Fault Corrections - Re-Programming PCM M​
003 - Engine Control Module​
Service and Repair​
Removal and Replacement - RM 247019A5 Removing and Installing DME Control Unit​
Removal and Replacement - RM 247055A2 Replacing DME Control Unit​
Testing and Inspection​
RM 915225A2 Programming Central Computer PCM Data Update​
004 - Fuel Level Sensor​
Service and Repair​
RM 201519 Removing and Installing Fuel Level Sender (Petrol)​
Testing and Inspection​
Programming and Relearning - RM 2015K2A1 Calibrating Fuel Level Sender​
002 - Emission Control Systems​
001 - Evaporative Emission Control Canister​
Service and Repair​
RM 202519A6 Removing and Installing Carbon Canister​
002 - Leak Detector​
Service and Repair​
Removal and Replacement - RM 204819A2 Removing and Installing Leakage Diagnosis Module​
003 - Oil Separator​
Service and Repair​
Removal and Replacement - RM 105519A8 Removing and Installing Oil Separator (V6 Turbo)​
004 - PCV Valve Hose​
Service and Repair​
RM 10551919 Remove and Install Oil Separator (Pressure-Regulating Valve)​
003 - Fuel Delivery and Air Induction​
001 - Accelerator Pedal​
Service and Repair​
Removal and Replacement - RM 208019A1 Removing and Installing Accelerator Pedal​
002 - Air Cleaner Housing​
Service and Repair​
RM 242519A4 Removing and Installing Air Cleaner Housing​
RM 242719a1 Removing and Installing Air Box for Air Cleaner​
003 - Air Filter Element​
Service and Repair​
Removal and Replacement - RM 242419A2 Remove and Install Air Cleaner Cartridge​
004 - Fuel Injector​
Service and Repair​
Removal and Replacement - RM 244019A5 Removing and Installing Injector Valve​
005 - Fuel Pressure​
Service and Repair​
Procedures - RM 200301 Checking Fuel​
006 - Fuel Pump​
Service and Repair​
Removal and Replacement - RM 206619A5 Removing and Installing Fuel Pump​
Testing and Inspection​
RM 206601A2 Checking Fuel Pump Delivery Rate​
007 - Fuel Tank​
Service and Repair​
Removal and Replacement - RM 201019A3 Removing and Installing Fuel Tank​
Testing and Inspection​
SY 201055 Noise Symptom - Rattling Noises From the Fuel Tank Area - Replacing Fuel Ta​
008 - Intake Air Duct​
Service and Repair​
RM 244619a7 Removing and Installing Centre Intake-Air Distributor (V6 Monoturbo)​
009 - Intercooler​
Service and Repair​
RM 211019B1 Removing and Installing Front Air Guide at the Side (Ahead of Charge-Air Co​
010 - Intercooler Duct​
Service and Repair​
RM 214119A5 Removing and Installing Pressure Pipe (V6 Monoturbo)​
011 - Throttle Body​
Service and Repair​
RM 244219A9 Removing and Installing Throttle Housing (V6 Monoturbo)​
012 - Turbocharger​
Service and Repair​
RM 213019B3 Removing and Installing Turbocharger (V6 Monoturbo)​
013 - Vacuum Reservoir​
Service and Repair​
Removal and Replacement - RM 245419 Removing and Installing Vacuum Reservoir​
004 - Ignition System​
001 - Ignition Coil​
Service and Repair​
Procedures - RM 2820Ina1 Applying Lubricant on Ignition Coils​
002 - Spark Plug​
Service and Repair​
Removal and Replacement - RM 287020a2 Removing and Installing Spark Plugs​
005 - Transmission Control Systems​
001 - Control Module​
Service and Repair​
Procedures - RM 399555A1 Replacing All-Wheel Drive Electronics (PTM) Control Unit​
002 - Control Unit​
Service and Repair​
Procedures - RM 397555A1 Replacing Rear-Differential Lock Control Unit​
003 - Switch​
Service and Repair​
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console​
004 - Transmission Mode Switch​
Service and Repair​
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Con​
006 - Tune-up and Engine Performance Checks​
001 - Compression Check​
Testing and Inspection​
RM 101802 Checking Pressure Loss of Cylinders​
14 - Relays and Modules
001 - Relays and Modules - Accessories and Optional Equipment​
001 - Alarm Module​
Description and Operation​
Components - RM 9X00inb2 PVTS Service Mode​
002 - Collision Avoidance Module​
Service and Repair​
RM 908155A1 Replacing Infrared Camera Control Unit​
RM 910219A1 Removing and Installing Central Control​
RM 916655 Replace Front Corner Radar Control Unit​
RM 917019A1 Removing and Installing Control Unit fo​
RM 917055A2 Replace Lane Change Assist Control Unit​
Testing and Inspection​
RM 914325a1 Calibrating Reversing Camera Contro​
003 - Emergency Contact Module​
Testing and Inspection​
TI 9125 Various Complaints in Connection with the​
004 - Entertainment System Control Module​
Service and Repair​
RM 911019B3 Removing and Installing Front​
RM 911055 Replacing Front Display and Oper​
RM 912219 Removing and Installing Multimed​
002 - Relays and Modules - Body and Frame​
001 - Door Module​
Service and Repair​
Procedures - RM 577355A1 Replacing Front Door Control Unit​
Procedures - RM 587355A1 Replacing Rear Door Control Unit​
Removal and Replacement - RM 577319A2 Removing and Installing Front Door Control Unit​
Removal and Replacement - RM 587319a1 Removing and Installing Rear Door Control Unit​
RM 578919a2 Removing and Installing Control Unit for Rear-End Electronics​
002 - Power Door Lock Control Module​
Service and Repair​
RM 578955A2 Replacing Control Unit for Rear-End Electronics​
003 - Power Trunk / Liftgate Control Module​
Service and Repair​
RM 556819A2 Removing and Installing Tailgate Control Unit​
004 - Sunroof / Moonroof Module​
Service and Repair​
Procedures - RM 606555A2 Replacing Sunroof Control Unit​
RM 606519A3 Removing and Installing Sliding Roof Control Unit​
003 - Relays and Modules - Cruise Control​
001 - Cruise Control Module​
Adjustments​
RM 278515a1 Adjusting Control Unit for Distance Measuring Sensor​
Service and Repair​
Procedures - RM 278155 Replacing Route Detection Control Unit​
Procedures - RM 278555 Replacing Distance Measuring Sensor Control Unit​
RM 278119A1 Removing and Installing Route Detection Control Unit​
RM 278519a1 Removing and Installing Control Unit for Distance Measuring Sens​
004 - Relays and Modules - Lighting and Horns​
001 - Headlamp Control Module​
Service and Repair​
RM 945719A2 Removing and Installing Control Unit for Light Adjustment​
005 - Relays and Modules - Power and Ground Distribution​
001 - Relay Box​
Locations​
Fuse and Fusible Links - RM 9790IN Relay Carrier Information​
006 - Relays and Modules - Powertrain Management​
001 - Relays and Modules - Computers and Control Systems​
001 - Body Control Module​
Description and Operation​
RM 9X00​
Service and Repair​
RM 915219a1 Re​
Testing and Inspection​
TI 9152 Va​
002 - Engine Control Module​
Service and Repair​
RM 247019A5​
RM 247055A2​
Testing and Inspection​
RM 91522​
007 - Relays and Modules - Steering and Suspension​
001 - Relays and Modules - Steering​
001 - Steering Column Control Module​
Service and Repair​
RM 480819A6 Removing a​
002 - Relays and Modules - Suspension​
001 - Suspension Control Module​
Service and Repair​
RM 430819A3 Removing and​
RM 430855A3 Replacing PDC​
RM 431655A4 Replacing PAS​
003 - Relays and Modules - Wheels and Tires​
001 - Tire Pressure Module​
Service and Repair​
RM 443419A4 Removing and​
RM 443455A3 Replacing Co​
002 - Tire Pressure Monitor Receiver / Transponder​
Service and Repair​
RM 4432​
008 - Relays and Modules - Transmission and Drivetrain​
001 - Control Module​
Service and Repair​
RM 399555A1 Replacing All-Wheel Drive Electronics (PTM) Control Unit​
002 - Control Unit​
Service and Repair​
Procedures - RM 397555A1 Replacing Rear-Differential Lock Control Unit​
15 - Restraints and Safety Systems
001 - Air Bag Systems​
001 - Air Bag​
Service and Repair​
Procedures - RM 6X00in Disposal of Airbag and Seat-Belt Pretensioner Units (2)​
Procedures - RM 6X00in Disposal of Airbag and Seat-Belt Pretensioner Units​
Procedures - RM 6X00in Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
Procedures - RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
Service Precautions​
RM 6X00in Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
Testing and Inspection​
RM 6X00in Eliminating Symptoms on Body Exterior - Touching Up Paintwork (Swelling of Clear Lacq​
002 - Impact Sensor​
Service and Repair​
Removal and Replacement - RM 696119A2 Removing and Installing Front Pressure Sensor​
002 - Repairs and Inspections Required After a Collision​
Testing and Inspection​
RM 4815Ina1 Assessment of Steering Column After Accident Damage​
RM 4883In Rear-Axle Steering Servo Motor - Assessment in the Event of Acci​
003 - Seat Belt Systems​
001 - Seat Belt Retractor​
Service and Repair​
Procedures - RM 6X00in Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
Service Precautions​
RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units​
Testing and Inspection​
RM 6X00in Eliminating Symptoms on Body Exterior - Touching Up Paintwork (Swelling​
16 - Sensors and Switches
001 - Sensors and Switches - Accessories and Optional Equipment​
001 - Collision Avoidance Sensor​
Service and Repair​
RM 916625A1 Calibrating Front Corner Radar​
002 - Sensors and Switches - Body and Frame​
001 - Fuel Door Switch​
Service and Repair​
RM 553819A1 Removing and Installing Switching Element for Filler Flap​
002 - Power Door Lock Switch​
Service and Repair​
RM 577819 Removing and Installing Central Locking Switch​
003 - Power Trunk / Liftgate Hazard Sensor​
Service and Repair​
RM 559519 Removing and Installing Rear Proximity Sensor A​
004 - Seat Temperature Switch​
Service and Repair​
RM 962719 Removing and Installing Operator Control Unit in (Front) Cen​
005 - Sunroof / Moonroof Switch​
Service and Repair​
RM 601219 Removing and Installing Switch for Sliding Roof​
003 - Sensors and Switches - Cooling System​
001 - Engine - Coolant Temperature Sensor/Switch​
Service and Repair​
RM 197819 Removing and Installing Coolant Temperatu​
001 - Radiator Cooling Fan Temperature Sensor / Switch​
Service and Repair​
RM 1914​
004 - Sensors and Switches - HVAC​
001 - Ambient Temperature Sensor / Switch HVAC​
Service and Repair​
RM 916819 Removing and Installing Outside Temperature Sensor​
002 - Refrigerant Pressure Sensor / Switch​
Service and Repair​
RM 878319A2 Removing and Installing Pressure Switch​
005 - Sensors and Switches - Lighting and Horns​
001 - Glove Box Lamp Switch​
Service and Repair​
RM 960719A2 Removing and Installing Contact Switch for Glove Compart​
002 - Headlamp Switch​
Service and Repair​
RM 940519A1 Removing and Installing Main Light Switch​
003 - Rain / Fog Sensor​
Service and Repair​
RM 921219A2 Removing and Installing Rain/Weather Sensor​
006 - Sensors and Switches - Powertrain Management​
001 - Battery Current Sensor​
Service and Repair​
Procedures - RM 270555A1 Replacing Battery Sensor​
Removal and Replacement - RM 270555A1 Replacing Battery Sensor​
RM 270619A1 Removing and Installing Battery/Vehicle Electrical S​
002 - Fuel Level Sensor​
Service and Repair​
RM 201519 Removing and Installing Fuel Level Sender (Petrol)​
Testing and Inspection​
RM 2015K2A1 Calibrating Fuel Level Sender​
007 - Sensors and Switches - Restraints and Safety Systems​
001 - Impact Sensor​
Service and Repair​
RM 696119A2 Removing and Installing Front Pressure Sensor​
008 - Sensors and Switches - Steering and Suspension​
001 - Sensors and Switches - Steering​
001 - Steering Angle Sensor​
Service and Repair​
RM 456055 Replacing Steer​
Testing and Inspection​
RM 456005A3 Initialis​
002 - Sensors and Switches - Suspension​
001 - Suspension Mode Switch​
Service and Repair​
RM 962719 Removing and​
009 - Sensors and Switches - Transmission and Drivetrain​
001 - Sensors and Switches - A/T​
001 - Transmission Mode Switch​
Service and Repair​
RM 962719 Removing and​
002 - Sensors and Switches - Differential​
001 - Switch​
Service and Repair​
RM 962719 Removing and Installin​
010 - Sensors and Switches - Windows and Glass​
001 - Power Window Switch​
Service and Repair​
RM 645819A6 Removing and Installing Switch for Power Windows​
011 - Sensors and Switches - Wiper and Washer Systems​
001 - Rain Sensor​
Service and Repair​
RM 921219A2 Removing and Installing Rain/Weather Sensor​
002 - Washer Fluid Level Switch​
Service and Repair​
RM 926719 Removing and Installing Sender for Washer Fluid​
17 - Starting and Charging
001 - Battery​
Description and Operation​
Components - RM 5X00in07 General Information and Notes on Quality​
Service and Repair​
Procedures - RM 2X00inc6 Work Instruction for 48 V Vehicle Electrical System​
Removal and Replacement - RM 270655a1 Replacing the Battery​
Removal and Replacement - RM 270719A1 Removing and Installing 48-Volt Auxiliary Battery​
001 - Battery Current Sensor​
Service and Repair​
Procedures - RM 270555A1 Replacing Battery Sensor​
Removal and Replacement - RM 270555A1 Replacing Battery Sensor​
Removal and Replacement - RM 270619A1 Removing and Installing Battery/Vehicle Electrical System​
002 - Battery Tray​
Service and Repair​
Removal and Replacement - RM 271219A1 Removing and Reinstalling Battery Cover​
003 - Jump Starting​
Description and Operation​
TI 2706In Important Information for Maintaining, Diagnosing and Checking the (AGM) Battery (60/12)​
Service and Repair​
TI 2706 Diagnosis and Handling of 12-Volt Lithium-Ion Battery (Vehicle Electrical System Battery) (31/20)​
002 - Charging System​
Exploded Parts Diagram​
Charging System​
001 - Alternator​
Service and Repair​
Removal and Replacement - RM 272219A5 Removing and Installing Generator (V6 Turbo)​
003 - Power and Ground Distribution​
Service and Repair​
Procedures - RM 9X00IN Measurement of Closed-Circuit Current​
001 - Fuse​
Service and Repair​
Removal and Replacement - RM 979219 Removing and Installing Fuse​
002 - Grounding Point​
Service and Repair​
Procedures - RM 5X00in25 Making Ground Connections​
Procedures - RM 5X00in26 Replacing Coarse Threaded Bolts​
003 - Relay Box​
Locations​
Fuse and Fusible Links - RM 9790IN Relay Carrier Information​
004 - Starting System​
Exploded Parts Diagram​
Starting System​
001 - Starter Motor​
Service and Repair​
Removal and Replacement - RM 276019a9 Removing and Installing Starter (V6 Turbo)​
18 - Steering and Suspension
001 - Alignment​
Service and Repair​
Procedures - RM 449503A1 Measuring Front and Rear Vehicle​
Specifications​
Mechanical (including Torque) - RM 4495Tw Conversion Table for Wheel Alignment Values​
002 - Relays and Modules - Steering and Suspension​
001 - Relays and Modules - Steering​
001 - Steering Column Control Module​
Service and Repair​
RM 480819A6 Remov​
002 - Relays and Modules - Suspension​
001 - Suspension Control Module​
Service and Repair​
RM 430819A3 Removing​
RM 430855A3 Replacin​
RM 431655A4 Replacin​
003 - Relays and Modules - Wheels and Tires​
001 - Tire Pressure Module​
Service and Repair​
RM 443419A4 Removin​
RM 443455A3 Replaci​
002 - Tire Pressure Monitor Receiver / Transponder​
Service and Repair​
RM 4432​
003 - Sensors and Switches - Steering and Suspension​
001 - Sensors and Switches - Steering​
001 - Steering Angle Sensor​
Service and Repair​
RM 456055 Replacing St​
Testing and Inspection​
RM 456005A3 Initia​
002 - Sensors and Switches - Suspension​
001 - Suspension Mode Switch​
Service and Repair​
RM 962719 Removing​
004 - Steering​
Exploded Parts Diagram​
Steering Column​
Steering Gear​
Specifications​
Mechanical (including Torque) - RM 4X00inb2 Tightening Torques for Steering​
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
SY 481541 Symptom on Chassis - Cannot Adjust Electric Steering Column Upwards or Downwards - Observe Specified Procedure (​
001 - Front Steering Knuckle​
Service and Repair​
Procedures - Front Suspension​
Removal and Replacement - Front Suspension​
002 - Rear Wheel Steering Actuator​
Testing and Inspection​
RM 4883In Rear-Axle Steering Servo Motor - Assessment in the Event of Accident Damage​
003 - Steering Column​
Service and Repair​
Removal and Replacement - RM 485319A1 Removing and Installing Bellows for Steering-Gear Housing​
Testing and Inspection​
RM 4815Ina1 Assessment of Steering Column After Accident Damage​
004 - Steering Column Lock​
Service and Repair​
Procedures - RM 480855A9 Replacing Control Unit for Electric Steering Column Lock​
005 - Steering Gear​
Service and Repair​
Removal and Replacement - RM 489019A2 Removing and Installing Power Steering Gear​
Removal and Replacement - RM 489055A3 Replacing Power-Steering Gear (2)​
Removal and Replacement - RM 489055A3 Replacing Power-Steering Gear​
Testing and Inspection​
Programming and Relearning - RM 489025A1 Teaching Power-Steering Gear​
006 - Steering Wheel​
Service and Repair​
Removal and Replacement - RM 481019A1 Remove and Install Steering Wheel​
007 - Tie Rod​
Service and Repair​
Removal and Replacement - RM 487919A2 Removing and Installing Tie Rod​
008 - Tie Rod End​
Service and Repair​
Removal and Replacement - RM 488119A1 Removing and Installing Tie-Rod Ball​
005 - Suspension​
001 - Accumulator​
Service and Repair​
Removal and Replacement - RM 438219A3 Removing and Installing Pressure Accumulator​
002 - Air Line​
Service and Repair​
Procedures - RM 438541A1 Repairing Pressure Hose​
003 - Air Spring​
Service and Repair​
Procedures - RM 434355A1 Replacing Air Bellows​
Removal and Replacement - RM 433419A2 Removing and Installing Sensor for Body​
004 - Ball Joint​
Service and Repair​
Procedures - RM 403655 Replacing Lower Axle Joint​
005 - Control Arm​
Service and Repair​
Removal and Replacement - Front Suspension (2)​
Removal and Replacement - Front Suspension - RM 401719a2 Removing and Installing Lower Trailing Arm​
Removal and Replacement - Front Suspension​
Removal and Replacement - Rear Suspension​
006 - Cross-Member​
Service and Repair​
Procedures - RM 51735510 Replacing Floorpan (Cross Member)​
Removal and Replacement - RM 518755A1 Replacing Seat Cross Member​
007 - Front Subframe​
Service and Repair​
Removal and Replacement - Front Suspension​
Specifications​
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle​
008 - Rear Cross-Member​
Service and Repair​
Procedures - RM 538255A1 Replacing Rear Cross Member​
009 - Rear Subframe​
Service and Repair​
Removal and Replacement - Rear Suspension​
010 - Rear Subframe Mount​
Service and Repair​
Procedures - RM 420855A1 Replacing Rear-Axle Bearings​
011 - Stabilizer Bar​
Service and Repair​
Removal and Replacement - Front Suspension - RM 407719A2 Removing and Installing Front Anti-Roll Bar​
Removal and Replacement - Front Suspension - RM 407719A3 Removing and Installing Front Anti-Roll Bar (P​
Removal and Replacement - Rear Suspension - RM 429019A2 Removing and Installing Anti-Roll Bar​
Removal and Replacement - Rear Suspension - RM 429019A3 Removing and Installing Anti-Roll Bar (PDCC)​
012 - Stabilizer Link​
Service and Repair​
Removal and Replacement - Front Suspension​
Removal and Replacement - Rear Suspension​
013 - Strut Mount​
Service and Repair​
Removal and Replacement - Front Suspension​
014 - Subframe​
Service and Repair​
Removal and Replacement - RM 517319A1 Removing and Installing Floor Pan​
015 - Suspension Control ( Automatic - Electronic )​
Service and Repair​
Procedures - RM 430115A4 Calibrating Level Control​
Procedures - RM 430117A2 Bleeding and Filling the Levelling System​
Service Precautions​
RM 4303Awa1 Safety Requirements for PDCC​
Specifications​
RM 4X00in Tightening Torques for Levelling System and PDCC​
Testing and Inspection​
TI 4301 Complaint - Problems with the Levelling System - Observe Spe​
TI 4330 Front Air Spring Strut Leaking - Yellow or Red Warning Messa​
016 - Suspension Strut / Shock Absorber​
Service and Repair​
Procedures - Rear Suspension​
Procedures - RM 436655A1 Replacing Rear Spring Dampers​
Removal and Replacement - Front Suspension - RM 408619A1 Removing and Installing Str​
Removal and Replacement - Front Suspension - RM 408619A2 Removing and Installing Str​
Removal and Replacement - Rear Suspension​
Removal and Replacement - RM 433019A4 Removing and Installing Front Air-Spring Strut​
Removal and Replacement - RM 433419A2 Removing and Installing Sensor for Body​
017 - Wheel Bearing​
Service and Repair​
Procedures - RM 405755A1 Replacing Front Wheel Bearing​
Removal and Replacement - RM 425855a1 Replacing Rear Wheel Bearing​
006 - Wheels and Tires​
001 - Tire Inflator Bottle​
Service and Repair​
Procedures - RM 442655A1 Replacing Tyre Sealant​
002 - Tire Monitoring System​
Testing and Inspection​
SY 443425 Symptom in Vehicle Interior - Warning Message TPM Fault Service Necessary A​
003 - Tires​
Description and Operation​
Components - RM 4440Ina2 Information on Tyres/Mounting Tyres​
Service and Repair​
Removal and Replacement - RM 444019A3 Mounting Tyres (Removing and Installing Tyres)​
004 - Vehicle Lifting​
Service and Repair​
Removal and Replacement - RM 4x00ine2 Lifting the Vehicle​
005 - Wheel Cover​
Service and Repair​
Procedures - RM 664555A1 Replacing Rear Wheel Cover (Sport Design)​
Removal and Replacement - RM 661919A1 Removing and Installing Front Wheel Cover​
Removal and Replacement - RM 664519A1 Removing and Installing Rear Wheel Cover​
006 - Wheel Stud / Lug Nut​
Specifications​
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle​
007 - Wheels​
Service and Repair​
Procedures - RM 0760In Alloy Wheel Reconditioning​
Procedures - RM 440593A2 Balancing Wheel​
Procedures - TI 4407 Modified Wrench Size of the Wheel Bolts (257/22)​
Removal and Replacement - RM 440519a1 Removing and Fitting Wheel​
Testing and Inspection​
Component Tests and General Diagnostics - RM 441202A1 Checking Rims​
19 - Transmission and Drivetrain
001 - Automatic Transmission/Transaxle​
Service and Repair​
Removal and Replacement - RM 373519A5 Removing and Installing Automatic Transmission (V6 Turbo)​
Specifications​
Mechanical (including Torque) - RM 3X00INB3 Technical Values - Group 3​
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
SY 3735 Transmission Symptom - Oil Leakage on Automatic Transmission - Observe Specified Proce​
001 - Fluid - A/T​
Service and Repair​
Procedures - RM 370235A2 Checking and Topping up ATF​
Procedures - RM 370255A2 Replacing ATF​
002 - Transmission Mode Switch​
Service and Repair​
RM 962719 Removing and Installing Operator Control Unit in (Front)​
002 - Automatically Shifted Manual Transmission/Transaxle​
Service and Repair​
Procedures - RM 5x Test HKAP​
003 - Differential Assembly​
Exploded Parts Diagram​
Front Axle​
Rear Axle​
Service and Repair​
Removal and Replacement - RM 390119A2 Removing and Installing Final Drive​
001 - Control Unit​
Service and Repair​
Procedures - RM 397555A1 Replacing Rear-Differential Lock Control Unit​
002 - Differential Axle Housing​
Service and Repair​
Removal and Replacement - RM 420555a1 Replacing Rear Axle Housing - Rear Susp​
Removal and Replacement - RM 420555a1 Replacing Rear Axle Housing​
003 - Differential Mount​
Service and Repair​
Procedures - RM 396155A2 Replacing Rubber Mounting for Final Drive​
Removal and Replacement - RM 396519A2 Removing and Installing Transfer Box​
004 - Fluid - Differential​
Service and Repair​
Procedures - RM 399055B3 Changing Oil for Final Drive, Four-W. Drive​
Procedures - RM 399055B4 Chang Oil for Final Drive​
RM 399035A4 Checking and Topping Up Oil for Final Drive, Four. W Drive​
005 - Seals and Gaskets​
Service and Repair​
Procedures - RM 395955 Replacing Sealing Ring for All-Wheel Flanged Shaft​
006 - Switch​
Service and Repair​
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console​
004 - Drive Axles, Bearings and Joints​
Exploded Parts Diagram​
Front Axle​
Rear Axle​
Specifications​
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle​
001 - Axle Shaft Assembly​
Exploded Parts Diagram​
Front Axle​
Rear Axle​
Service and Repair​
Overhaul - Front Suspension - RM 404137 Disassembling and Assembling Fro​
Overhaul - Rear Suspension - RM 422137 Disassembling and Assembling Driv​
Removal and Replacement - Front Suspension - RM 404119A1 Removing and In​
002 - Wheel Bearing​
Service and Repair​
Procedures - RM 405755A1 Replacing Front Wheel Bearing​
Removal and Replacement - RM 425855a1 Replacing Rear Wheel Bearing​
005 - Drive/Propeller Shafts, Bearings and Joints​
001 - Drive/Propeller Shaft​
Service and Repair​
RM 393519a2 Removing and Installing Rear Cardan Shaft - RM​
002 - Universal Joint​
Service and Repair​
RM 422119A1 Removing and Installing Driver Shaft​
006 - Flywheel​
Service and Repair​
Removal and Replacement - RM 136319A1 Removing and Installing Drive Plate​
007 - Manual Transmission/Transaxle​
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
008 - Relays and Modules - Transmission and Drivetrain​
001 - Control Module​
Service and Repair​
RM 399555A1 Replacing All-Wheel Drive Electronics (PTM) Contr​
009 - Transfer Case​
001 - Differential​
Testing and Inspection​
SY 3965 Transmission Symptom - Oil Leakage on Transfer Box - Observe Specified Procedure (SY 2​
002 - Fluid - Transfer Case​
Service and Repair​
Procedures - RM 399035A8 Check and Top Up Oil for Transfer Box​
Procedures - RM 399055B7 Replacing Oil Transfer Box​
20 - Windows and Glass
Description and Operation​
Components - RM 6X00in22 Using Porsche 2-Component Window Adhesive​
Service and Repair​
Procedures - RM 0720In10 Glass Repairs (Stone Impact) Information​
Procedures - RM 0720In Glass Repairs​
001 - Front Door Window Glass​
Service and Repair​
Removal and Replacement - RM 644019A2 Removing and Installing Front Door Window​
002 - Front Door Window Motor​
Service and Repair​
Removal and Replacement - RM 645219A4 Removing and Installing Front Power Windows Mechanism​
003 - Front Door Window Regulator​
Service and Repair​
Removal and Replacement - RM 645219A4 Removing and Installing Front Power Windows Mechanism​
004 - Power Window Switch​
Service and Repair​
Removal and Replacement - RM 645819A6 Removing and Installing Switch for Power Windows​
005 - Quarter Window Glass​
Service and Repair​
Procedures - RM 647555 Replace Rear Side Window Pane​
006 - Rear Door Window Glass​
Service and Repair​
Removal and Replacement - RM 646019A2 Removing and Installing Rear Door Window​
007 - Window Regulator​
Service and Repair​
Removal and Replacement - RM 647119a3 Removing and Installing Rear Power Windows Mechanism​
008 - Window Shade​
Service and Repair​
Removal and Replacement - RM 68961905 Removing and Installing (Drive) Sun Blind​
009 - Windshield​
Description and Operation​
Components - RM 6X00in22 Processing Porsche 2-Component Window Adhesive (USA)​
Service and Repair​
Removal and Replacement - RM 641219a1 Removing and Installing Windscreen​
010 - Windshield Moulding / Trim​
Service and Repair​
Removal and Replacement - RM 666119A1 Removing and Installing Moulding for Windscreen​
21 - Wiper and Washer Systems
Testing and Inspection​
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes​
001 - Rain Sensor​
Service and Repair​
Removal and Replacement - RM 921219A2 Removing and Installing Rain/Weather Sensor​
002 - Washer Fluid Level Switch​
Service and Repair​
Removal and Replacement - RM 926719 Removing and Installing Sender for Washer Fluid-Level Indicator​
003 - Windshield Washer Reservoir​
Service and Repair​
Removal and Replacement - RM 926019A4 Removing and Installing Windscreen-Washer Reservoir​
004 - Windshield Washer Spray Nozzle​
Service and Repair​
Removal and Replacement - RM 929419A1 Removing and Installing Spray Nozzle for Rear Window Washer​
005 - Wiper Arm​
Service and Repair​
Removal and Replacement - RM 922519A2 Removing and Installing Wiper Arm​
006 - Wiper Blade​
Service and Repair​
Removal and Replacement - RM 922719A1 Removing and Installing Wiper Blade​
007 - Wiper Motor​
Service and Repair​
Procedures - RM 921555 Replacing Wiper Motor​
Removal and Replacement - RM 921519A1 Removing and Installing Wiper Motor​
Removal and Replacement - RM 923419A3 Removing and Installing Wiper Motor for Rear Window Washer​
008 - Wiper Motor Linkage​
Service and Repair​
Removal and Replacement - RM 921919A1 Removing and Installing Wiper Linkage​
 
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