Porsche Cayenne 9YA 2020 Engine V6-3.0L Turbo Workshop Manual
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Porsche Cayenne 9YA 2020 Engine V6-3.0L Turbo Workshop Manual
Size: 769.18 MB
Format: PDF
Language: English
Brand: Porsche
Type of Machine: Automotive-Car
Type of Manual: Workshop Manual, Service and Repair
Model: Porsche Cayenne (9YA)
Date: 2020
Engine: V6-3.0L Turbo
Number of Pages: 5676 Pages
Contents:
00 - Vehicle General
Size: 769.18 MB
Format: PDF
Language: English
Brand: Porsche
Type of Machine: Automotive-Car
Type of Manual: Workshop Manual, Service and Repair
Model: Porsche Cayenne (9YA)
Date: 2020
Engine: V6-3.0L Turbo
Number of Pages: 5676 Pages
Contents:
00 - Vehicle General
Description and Operation
Components - RM 0X00ina9 Vehicle Coordinate System
Components - RM 0X00ine2 Overview of A, B and C Markets
Components - RM 5X00in07 General Information and Notes on Quality
Components - TI 9944 Technical Information - Dealing With a Potential Product Cyber Security Incident (52/21)
Service and Repair
Procedures - RM 0X03IN Checking Chassis Setup/Mounting of Assemblies
Procedures - RM 0X03ind4 Running Gear Maintenance - Checking Ball Joints/Bellows
Procedures - RM 0X03ind8 Running Gear Maintenance - Tyres and Spare Wheel (Checking Condition and Tyre Pressure)
Procedures - RM 0X03ine1 Running Gear Maintenance - Visual Inspection - Brake Lines/Brake Pads/Brake Discs
Service Precautions
Technician Safety Information - RM 5X00in01 Safety Instructions
Vehicle Damage Warnings - RM 4X00ine9 Safety Instructions and Information for Carrying Out Repairs on the Chassis
01 - Accessories and Optional EquipmentService and Repair
Procedures - TEQ 6832 Cool Bag
001 - Accessory Control Display
Service and Repair
Procedures - RM 911055 Replacing Front Display and Operator Control Unit
RM 911019B3 Removing and Installing Front Display and Operator Control Unit
002 - Alarm Module
Description and Operation
Components - RM 9X00inb2 PVTS Service Mode
003 - Antenna
Service and Repair
Removal and Replacement - RM 918519B3 Removing and Installing Wifi Antenna
Removal and Replacement - RM 918619 Removing and Installing Control Unit for Antenna (on Rear Lid)
004 - Antenna Amplifier
Service and Repair
Removal and Replacement - RM 918419A2 Removing and Installing Antenna Amplifier (Side Window)
005 - Antenna, Phone
Service and Repair
Removal and Replacement - RM 914719B7 Removing and Installing Mobile Communication Antenna
006 - Antitheft and Alarm Systems
Testing and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
SY 578925 Symptom - Body Exterior - Alarm System (I-No. 7AC/7AE/7AH/7AK/7AL) is Triggered Sp
007 - Blind Spot Indicator
Service and Repair
Removal and Replacement - RM 917119A1 Removing and Installing Lane Change Assist Display
Removal and Replacement - RM 917219A1 Removing and Installing Surround View Camera Control Unit
008 - Cellular Phone
Service and Repair
Procedures - RM 918855 Replacing Telephone Console
Removal and Replacement - RM 918819A3 Removing and Installing Telephone Console
009 - Collision Avoidance and Parking Assist Systems
Service and Repair
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Con
Testing and Inspection
Programming and Relearning - RM 917025A2 Calibrating Lane Change Assist
RM 917025 Calibrating Lane Change Assist (Dynamic Calibration)
TI 9102 Various Error Messages Regarding Driver Assistance Systems in the
TI 9102 Various White Messages Regarding Driver Assistance Systems in the
010 - Collision Avoidance Module
Service and Repair
Procedures - RM 908155A1 Replacing Infrared Camera Control Unit
Procedures - RM 916655 Replace Front Corner Radar Control Unit
Procedures - RM 917055A2 Replace Lane Change Assist Control Unit
Removal and Replacement - RM 917019A1 Removing and Installing Control Unit for Lane Change Assist
RM 910219A1 Removing and Installing Central Control Unit for Assistance Systems
Testing and Inspection
Programming and Relearning - RM 914325a1 Calibrating Reversing Camera Control Unit
011 - Collision Avoidance Sensor
Service and Repair
Procedures - RM 916625A1 Calibrating Front Corner Radar
012 - Emergency Contact Module
Testing and Inspection
TI 9125 Various Complaints in Connection with the External Communication Control Unit/ No Store
013 - Emergency Contact Speaker
Service and Repair
Removal and Replacement - RM 919619 Removing and Installing Emergency Call System Loudspeaker
014 - Entertainment System Control Module
Service and Repair
Procedures - RM 911055 Replacing Front Display and Operator Control Unit
RM 911019B3 Removing and Installing Front Display and Operator Control Unit
RM 912219 Removing and Installing Multimedia Interface on Centre Console
015 - Forward Looking Camera
Description and Operation
Components - TEQ 9163 Porsche Front Camera (Dashcam) - Diagnosis
Service and Repair
Procedures - RM 963855A1 Replacing Front Camera
Removal and Replacement - RM 908119A1 Removing and Installing Infrared Camera Control Unit
Removal and Replacement - RM 916919a1 Removing and Installing Front Camera
Removal and Replacement - RM 963819A2 Removing and Installing Front Camera
Testing and Inspection
Programming and Relearning - RM 917225a2 Calibrating Surround View Camera
016 - Global Positioning System Antenna
Service and Repair
Removal and Replacement - RM 911319A3 Removing and Installing GPS Antenna
017 - Keyless Entry Transmitter
Service and Repair
Overhaul - RM 966237A1 Disassembling and Assembling Remote Control
Procedures - TEQ 9662 Designer Driver's Keys (Hand-Held Transmitters/Remote Controls)
Testing and Inspection
SY 9662 Information Message Key (Remote Control (Hand-Held Transmitter)) Not Found / Faulty, F
TI 5708 Loss of A Driver's Key While Transporting the Vehicle (31/12)
018 - Night Vision System
Service and Repair
Procedures - RM 908055A1 Replacing Infrared Camera (2)
Procedures - RM 908055A1 Replacing Infrared Camera
Removal and Replacement - RM 908019A1 Removing and Installing Infrared Camera
019 - Rear Vision Camera
Service and Repair
Removal and Replacement - RM 91431930 Removing and Installing Reversing Camera
020 - Refrigerator
Service and Repair
Procedures - TEQ 6832 Cool Bag
021 - Side Looking Camera
Service and Repair
Removal and Replacement - RM 916719 Removing and Installing Side Camera
022 - Speaker
Service and Repair
Removal and Replacement - RM 914019A7 Removing and Installing Front Loudspeaker (A-Pillar)
Testing and Inspection
SY 9140 Various Noise Complaints on Loudspeakers - Rattling/Clattering/Whirring - Observe Procedure Before Repla
03 - Body and FrameDescription and Operation
Components - RM 5X00IN02 Protection for Electric Components During Body Repairs
Components - RM 5X00in07 General Information and Notes on Quality
Components - RM 9X00in Antenna Topology
Service and Repair
Procedures - RM 0770In Plastic Repairs
Service Precautions
Vehicle Damage Warnings - RM 5X00IN02 Protection for Electric Components During Body Repairs
Specifications
Mechanical (including Torque) - RM 5X00in40 Technical Values
Testing and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
001 - Access Cover
Service and Repair
Removal and Replacement - RM 108319A3 Removing and Installing Engine Cover (Design Cover) (V6 Turbo)
002 - Body Control Systems
001 - Body Control Module
Description and Operation
RM 9X00IN Basic Instructions and Procedure for Control Unit Programming Using the PIWIS Te
Service and Repair
Removal and Replacement - RM 915219a1 Removing and Installing Central Computer
Testing and Inspection
TI 9152 Various PCM Central Computer Fault Corrections - Re-Programming PCM Main Computer (65
003 - Bumper
Service and Repair
Procedures - TEQ 6699 Sportdesign Package (Step 3)
Removal and Replacement - RM 631719a5 Removing and Installing Retaining Strip
001 - Front Bumper
Service and Repair
Procedures - RM 631055 Replacing Front Bumper
Removal and Replacement - RM 631019A1 Removing and Installing Front Bumper
Removal and Replacement - RM 631519A1 Removing and Installing Front Bumper
002 - Front Bumper Cover / Fascia
Service and Repair
Removal and Replacement - RM 631555 Replacing Front Apron (Basic)
003 - Rear Bumper
Service and Repair
Removal and Replacement - RM 635519a1 Removing and Installing Rear Bumper
004 - Cowl
Service and Repair
Removal and Replacement - RM 508719A1 Removing and Installing Cowl Panel Cover
005 - Doors, Hood and Trunk
001 - Door Closers
Service and Repair
Removal and Replacement - RM 574519A1 Removing and Installing Door Opener
Removal and Replacement - RM 587219A1 Removing and Installing Motor for Closing Aid
002 - Door Module
Service and Repair
Procedures - RM 577355A1 Replacing Front Door Control Unit
Procedures - RM 587355A1 Replacing Rear Door Control Unit
Removal and Replacement - RM 577319A2 Removing and Installing Front Door Control Unit
Removal and Replacement - RM 578919a2 Removing and Installing Control Unit for Rear-End Electronics
Removal and Replacement - RM 587319a1 Removing and Installing Rear Door Control Unit
003 - Front Door
Adjustments
RM 575115A1 Adjusting the Door
Service and Repair
Removal and Replacement - RM 575119A1 Removing and Installing Door
Removal and Replacement - RM 575155 Replacing Door
004 - Front Door Handle
Service and Repair
Removal and Replacement - RM 571119a3 Removing and Installing Door Handle
005 - Front Door Hinge
Service and Repair
Removal and Replacement - RM 575319 Removing and Installing Door Hinge (on Body Side)
006 - Front Door Interior Handle
Service and Repair
Removal and Replacement - RM 573719A3 Removing and Installing Inner Door Release
Removal and Replacement - RM 57111903 Removing and Installing Door Handle (Inner Part)
007 - Front Door Panel
Service and Repair
Removal and Replacement - RM 705919A3 Remove and Install Front Door Panel
008 - Front Door Striker
Service and Repair
Removal and Replacement - RM 572619A1 Removing and Installing Striker Pin
009 - Front Door Window Glass
Service and Repair
Removal and Replacement - RM 644019A2 Removing and Installing Front Door Window
010 - Front Door Window Motor
Service and Repair
Removal and Replacement - RM 645219A4 Removing and Installing Front Power Windows Mechanism
011 - Front Door Window Regulator
Service and Repair
RM 645219A4 Removing and Installing Front Power Windows Mechanism
012 - Fuel Door
Service and Repair
Procedures - RM 553755A1 Replacing Filler Flap (Module)
013 - Fuel Door Switch
Service and Repair
Removal and Replacement - RM 553819A1 Removing and Installing Switching Element for Filler Flap
014 - Hood
Service and Repair
Procedures - RM 552255A1 Replacing Front Lid
015 - Hood Hinge
Service and Repair
Removal and Replacement - RM 552519A1 Removing and Installing Front Lid Hinge
016 - Hood Latch
Service and Repair
Removal and Replacement - RM 551719A4 Removing and Installing Front Lock Lower Part
Removal and Replacement - RM 551819A3 Removing and Installing Front Lock Upper Part
017 - Hood Latch Release Cable
Service and Repair
RM 551419A1 Removing and Installing Operating Cable for Front Lid Lock
018 - Hood Shock / Support
Service and Repair
Removal and Replacement - RM 553119A1 Removing and Installing Front Pneumatic Spring
019 - Hood Weatherstrip
Service and Repair
Removal and Replacement - RM 553319A1 Removing and Installing Front Lid Seal
020 - Power Trunk / Liftgate Control Module
Service and Repair
RM 556819A2 Removing and Installing Tailgate Control Unit
021 - Power Trunk / Liftgate Hazard Sensor
Service and Repair
RM 559519 Removing and Installing Rear Proximity Sensor Antenna
022 - Rear Door
Service and Repair
Procedures - RM 585155 Replacing Rear Door
Removal and Replacement - RM 585119A1 Removing and Installing Rear Door
023 - Rear Door Hinge
Service and Repair
Removal and Replacement - RM 585319 Removing and Installing Door Hinge (on Body Side)
Removal and Replacement - RM 585319A2 Removing and Installing Door Hinge (on Door Side)
024 - Rear Door Interior Handle
Service and Repair
Removal and Replacement - RM 581119A2 Removing and Installing Door Handle
Removal and Replacement - RM 583719A1 Removing and Installing Inner Door Release
Removal and Replacement - RM 584519A1 Removing and Installing Door Opener
Removal and Replacement - RM 58111903 Removing and Installing Door Handle (Inner Part)
025 - Rear Door Limiter
Service and Repair
Removal and Replacement - RM 585919A1 Removing and Installing Door Arrester
026 - Rear Door Panel
Service and Repair
Removal and Replacement - RM 707319a2 Removing and Installing Door Trim Rear
Removal and Replacement - RM 70611903 Removing and Installing Trim for Rear Door Panel
027 - Rear Door Striker
Service and Repair
Removal and Replacement - RM 582619A1 Removing and Installing Striker Pin
028 - Rear Door Weatherstrip
Service and Repair
Procedures - RM 586455A4 Replacing Rubber Seal for Rear Door
Removal and Replacement - RM 586319A2 Removing and Installing Rear Door Seal
Removal and Replacement - RM 586419 Removing and Installing Outer Seal for Rear Door
029 - Rear Door Window Glass
Service and Repair
Removal and Replacement - RM 646019A2 Removing and Installing Rear Door Window
030 - Trunk / Liftgate
Adjustments
RM 559015A1 Adjusting Rear Lid
Service and Repair
Removal and Replacement - RM 559019a1 Removing and Installing Rear Lid (2)
Removal and Replacement - RM 559019A1 Removing and Installing Rear Lid
Removal and Replacement - RM 559055 Replacing Rear Lid
031 - Trunk / Liftgate Hydraulic Cylinder
Service and Repair
RM 557319A1 Removing and Installing Actuating Cylinder for Rear Lid
032 - Trunk / Liftgate Lock
Service and Repair
Removal and Replacement - RM 558619A2 Removing and Installing Lower Part of Rear Lid Lock
Removal and Replacement - RM 558719A1 Removing and Installing Upper Part of Rear Lid Lock
033 - Trunk / Liftgate Release Lever
Service and Repair
Removal and Replacement - RM 556300 Emergency Release - Rear
034 - Trunk / Liftgate Solenoid
Service and Repair
RM 557319A1 Removing and Installing Actuating Cylinder for Rear Lid
035 - Trunk / Liftgate Weatherstrip
Service and Repair
Removal and Replacement - RM 559419 Removing and Installing Rear Lid Seal
006 - Exterior Moulding / Trim
001 - Body Emblem
Service and Repair
Procedures - RM 6650INA1 Using Logo Template with Interchangeable Insert
002 - Underbody Cover
Service and Repair
Removal and Replacement - RM 519219A5 Removing and Installing Cover for Front Underbody
Removal and Replacement - RM 519319a2 Removing and Installing Cover for Centre Underbody
Removal and Replacement - RM 519419A2 Removing and Installing Cover for Rear Underbody
003 - Windshield Moulding / Trim
Service and Repair
Removal and Replacement - RM 666119A1 Removing and Installing Moulding for Windscreen
007 - Fender
001 - Front Fender
Service and Repair
Removal and Replacement - RM 505519A3 Removing and Installing Front Wing
Removal and Replacement - RM 506019 Removing and Installing Headlight Mounting
001 - Front Fender Liner
Service and Repair
Removal and Replacement - RM 505619A5 Removing and Installing Front Wheel Housing Liner
002 - Rear Fender
001 - Rear Fender Liner
Service and Repair
Removal and Replacement - RM 536919A4 Removing and Installing Rear Wheel Housing Liner
008 - Firewall
001 - Passenger Compartment Cross Beam
Service and Repair
Removal and Replacement - RM 516819A4 Removing and Installing Dashboard Bracket
009 - Frame
001 - Cross-Member
Service and Repair
Procedures - RM 51735510 Replacing Floorpan (Cross Member)
Removal and Replacement - RM 518755A1 Replacing Seat Cross Member
001 - Rear Cross-Member
Service and Repair
Procedures - RM 538255A1 Replacing Rear Cross Member
002 - Skid Plate
Service and Repair
Removal and Replacement - RM 63161940 Removing and Installing (Stainless Steel) Skid Plate
003 - Subframe
Service and Repair
Removal and Replacement - RM 517319A1 Removing and Installing Floor Pan
001 - Front Subframe
Service and Repair
Removal and Replacement - Front Suspension (2)
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (2)
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (3)
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (4)
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle (5)
Removal and Replacement - Front Suspension - RM 400119A1 Removing and Installing Front Axle
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (2)
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (3)
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (4)
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier (5)
Removal and Replacement - Front Suspension - RM 400655 Replacing Front-Axle Carrier
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (2)
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (3)
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (4)
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm (5)
Removal and Replacement - Front Suspension - RM 401519A1 Removing and Installing Upper Trailing Arm
Removal and Replacement - Front Suspension
Specifications
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle
002 - Rear Subframe
Service and Repair
Removal and Replacement - Rear Suspension
003 - Rear Subframe Mount
Service and Repair
Procedures - RM 420855A1 Replacing Rear-Axle Bearings
010 - Interior Moulding / Trim
001 - Console
Service and Repair
Removal and Replacement - RM 684819A1 Removing and Installing Cover for Tray
Removal and Replacement - RM 68171901 Removing and Installing Upper Part of Centre Console
RM 68141901 Removing and Installing Side Trim Panel on Upper Part of Centre Console
RM 68141903 Removing and Installing Side Trim Panel on Lower Part of Centre Console
002 - Dashboard / Instrument Panel
Service and Repair
Removal and Replacement - RM 701819a1 Removing and Installing Dashboard
003 - Trim Panel
Service and Repair
Removal and Replacement - RM 700219A4 Removing and Installing Front Trim Panel
Removal and Replacement - RM 706919a1 Removing and Installing D-Pillar Trim Panel
Removal and Replacement - RM 708419a4 Removing and Installing Roof Trim Panel
Removal and Replacement - RM 66941905 Removing and Installing (C-Pillar) Cover
Removal and Replacement - RM 70391905 Removing and Installing Cover for (Rear) Lock Carrier
Removal and Replacement - RM 70681901 Removing and Installing (Lower Part of) C-Pillar Trim Panel
Removal and Replacement - RM 70681903 Removing and Installing C-Pillar Trim Panel (Upper Part)
Removal and Replacement - RM 70901900 Removing and Installing Trim Panel for (Centre) Loudspeaker
Removal and Replacement - RM 70901901 Removing and Installing Trim Panel for (Side) Loudspeaker
011 - Locks
001 - Door Locks
Service and Repair
Removal and Replacement - RM 571719a1 Removing and Installing Door Lock
Removal and Replacement - RM 581719A1 Removing and Installing Door Lock
002 - Keyless Entry Transmitter
Service and Repair
Overhaul - RM 966237A1 Disassembling and Assembling Remote Control
Procedures - TEQ 9662 Designer Driver's Keys (Hand-Held Transmitters/Remote Controls)
Testing and Inspection
SY 9662 Information Message Key (Remote Control (Hand-Held Transmitter)) Not Found / Faulty, Fault Mem
TI 5708 Loss of A Driver's Key While Transporting the Vehicle (31/12)
003 - Power Door Lock Control Module
Service and Repair
Procedures - RM 578955A2 Replacing Control Unit for Rear-End Electronics
004 - Power Door Lock Switch
Service and Repair
Removal and Replacement - RM 577819 Removing and Installing Central Locking Switch
012 - Mirrors
Service and Repair
Removal and Replacement - RM 667819A1 Removing and Installing Mirror Glass
Removal and Replacement - RM 667919A4 Removing and Installing Rear-View Mirror Housing (Upper Part)
Removal and Replacement - RM 668919a1 Removing and Installing Rearview Mirror
Removal and Replacement - RM 682719A1 Removing and Installing Interior Rear-View Mirror
001 - Power Mirror Motor
Service and Repair
Removal and Replacement - RM 668219A3 Removing and Installing Mirror Adjusting Motor
013 - Paint, Striping and Decals
001 - Paint
Service and Repair
Procedures - RM 0750In Paint Repairs
014 - Radiator Support
Service and Repair
Removal and Replacement - RM 503819 Removing and Installing Lock Carrier (Off-Road)
Removal and Replacement - RM 503819A2 Removing and Installing Lock Carrier
Removal and Replacement - RM 503855 Replacing Lock Carrier
Removal and Replacement - RM 505219a1 Removing and Installing Intermediate Piece
Removal and Replacement - RM 703919A4 Removing and Installing Cover for Front Lock Support
015 - Relays and Modules - Body and Frame
001 - Sunroof / Moonroof Module
Service and Repair
Procedures - RM 606555A2 Replacing Sunroof Control Unit
RM 606519A3 Removing and Installing Sliding Roof Control Unit
016 - Repairs and Inspections Required After a Collision
Testing and Inspection
RM 4815Ina1 Assessment of Steering Column After Accident Damage
RM 4883In Rear-Axle Steering Servo Motor - Assessment in the Event of Accident Damage - I
017 - Roof and Associated Components
Service and Repair
Procedures - RM 708355 Replacing Front Roof Console
Removal and Replacement - RM 708319A4 Removing and Installing Front Roof Console
001 - Convertible Top
Service and Repair
Procedures - RM 6128IN Cleaning and Care Instructions for Convertible Top
002 - Luggage / Roof Rack
Service and Repair
Procedures - TEQ 6692 Bicycle Rack
Procedures - TEQ 6692 Roof Box 320
Procedures - TEQ 6692 Roof Box (520 Liter)
003 - Sun Shade
Service and Repair
Removal and Replacement - RM 607019A2 Removing and Installing Sun Blind, Roof
004 - Sunroof / Moonroof Drain
Service and Repair
Removal and Replacement - RM 6048Ina1 Water Drain
005 - Sunroof / Moonroof Motor
Service and Repair
RM 603519A2 Removing and Installing Powered Sunroof Mechanism
006 - Sunroof / Moonroof Panel
Service and Repair
Removal and Replacement - RM 604019A2 Removing and Installing Sliding-Roof Panel
RM 604019A5 Removing and Installing Rear Panoramic Roof Glass Panel
007 - Sunroof / Moonroof Switch
Service and Repair
RM 601219 Removing and Installing Switch for Sliding Roof
008 - Sunroof / Moonroof Weatherstrip
Service and Repair
Removal and Replacement - RM 605455A1 Replacing Roof Assembly Seal
RM 604619 Removing and Installing Seal for Sliding Roof
018 - Seats
001 - Seat Temperature Switch
Service and Repair
Removal and Replacement - RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console
019 - Spoilers, Flaps, and Air Dams
001 - Air Dam
Service and Repair
Removal and Replacement - RM 703919A4 Removing and Installing Cover for Front Lock Support
04 - Brakes and Traction ControlSpecifications
Mechanical (including Torque) - RM 4X00in Tightening Torques for Brake Hydraulic System
Mechanical (including Torque) - RM 4X00ina4 Tightening Torques for Anti-Lock Brake System (ABS)
Mechanical (including Torque) - RM 4X00ind6 Brake Disc Measurement Sheet
Testing and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
RM 4X00in Braking Performance Test - Data for Compulsory Vehicle Testing as Per §29 STVZO (German Road Traffic Regulations) as of Mod
001 - Brake Bleeding
Service and Repair
Procedures - RM 470107A1 Bleeding Brake System
002 - Brake Pedal Assy
Service and Repair
Removal and Replacement - RM 460519A1 Removing and Installing Brake Pedal
Removal and Replacement - RM 461019A2 Removing and Installing Mounting Saddle
003 - Disc Brake System
Specifications
Mechanical (including Torque) - RM 4600TWA9 PCCB - Technical Values and Wear Limits
Mechanical (including Torque) - RM 4600TWB2 PSCB - Technical Values and Wear Limits
001 - Brake Caliper
Service and Repair
Removal and Replacement - RM 474119A1 Removing and Installing Rear Brake Calliper
002 - Brake Pad
Service and Repair
Procedures - RM 463656A2 Replacing Front Disc Brake Pads
Procedures - RM 463856A2 Replacing Brake Pads Rear
Removal and Replacement - RM 463456 Replacing Front PCCB Brake Pads
Testing and Inspection
Initial Inspection and Diagnostic Overview - RM 463402A4 Checking Front PCCB Brake Pads
Initial Inspection and Diagnostic Overview - RM 463502A4 Checking Rear PCCB Brake Pads
Initial Inspection and Diagnostic Overview - RM 463602a3 Checking Front Disc Brake Pads
Initial Inspection and Diagnostic Overview - RM 463802A2 Checking Rear Disc Brake Pads
TI 4636 Complaint - Brake Noises - Classifying Features and Procedure (122/20)
003 - Brake Rotor/Disc
Service and Repair
Removal and Replacement - RM 465019A1 Removing and Installing Brake Disc Front
Removal and Replacement - RM 465119A4 Removing and Installing Front PCCB Brake Disc
Removal and Replacement - RM 465319a1 Removing and Installing Brake Disc Rear
Removal and Replacement - RM 465419a3 Removing and Installing Rear PCCB Brake Disc
Testing and Inspection
Component Tests and General Diagnostics - RM 465302a6 Checking Brake Disc Rear (PSCB)
RM 465002A5 Checking Front Brake Discs (PSCB)
RM 465102A5 Checking Front PCCB Brake Discs (Wear Assessment)
RM 465302a5 Checking Rear Brake Discs (Grey Cast Iron)
RM 465402A3 Checking Rear PCCB Brake Discs (Wear Assessment)
004 - Drum Brake System
001 - Brake Shoe
Adjustments
RM 468316a1 Adjusting and Calibrating Brake Shoes
005 - Hydraulic System
001 - Brake Fluid
Service and Repair
Procedures - RM 470855A2 Changing Brake Fluid
002 - Brake Fluid Reservoir
Service and Repair
Removal and Replacement - RM 471019A1 Removing and Installing Brake Fluid Reservoir
006 - Parking Brake System
001 - Parking Brake Actuator
Service and Repair
Removal and Replacement - RM 468519A4 Removing and Installing Spreader Device
RM 466119a2 Removing and Installing Parking Brake Actuator
002 - Parking Brake Shoe
Testing and Inspection
RM 468302a2 Checking Actuator Travel of Parking-Brake Shoes
007 - Power Brake Assist
001 - Vacuum Pump
Testing and Inspection
Component Tests and General Diagnostics - RM 477601 Check Brake Booster Vacuum Pump
05 - Cruise ControlTesting and Inspection
TI 2785In Various Error Messages Regarding Driver Assistance Systems in the Instrument Cluster in Conjunction with Passive Fault Memory Entries in
001 - Cruise Control Module
Adjustments
RM 278515a1 Adjusting Control Unit for Distance Measuring Se - RM 278515a1 Adjusting Control Unit for Distance Measuring Sensor
Service and Repair
Procedures - RM 278155 Replacing Route Detection Control Unit
Procedures - RM 278555 Replacing Distance Measuring Sensor Control Unit
Removal and Replacement - RM 278119A1 Removing and Installing Route Detection Control Unit
Removal and Replacement - RM 278519a1 Removing and Installing Control Unit for Distance Measuring Sensor
06 - Engine, Cooling and Exhaust01 - Cooling System
Exploded Parts Diagram
Cooling System
Service and Repair
Procedures - RM 190101A4 Checking Cooling System
Procedures - RM 190107A1 Bleeding the Cooling System (High-Temperature Cooling System)
Procedures - RM 190129 Cleaning the Cooling System
Testing and Inspection
TI 1950 Coolant Warning Light Lights Up - Supposed Coolant Loss on the Coolant Pump (167/23)
TI 1950 Warning Message Coolant Temperature Too High - Checking Coolant Pump and Change-Over Valve (173/21)
001 - Auxiliary Water Pump
Service and Repair
RM 803719 Removing and Installing Additional Pump (P5 High-Temperature System)
002 - Coolant Line/Hose
Service and Repair
Removal and Replacement - RM 196119 Removing and Installing (Engine) Coolant Pipe (V6 Turbo)
003 - Drive Pulley
Service and Repair
Removal and Replacement - RM 195319A3 Remove and Install Belt Pulley (V6 Turbo)
004 - Engine - Coolant Temperature Sensor/Switch
Service and Repair
RM 197819 Removing and Installing Coolant Temperature Sensor (V6 Tur
005 - Fan Shroud
Service and Repair
Removal and Replacement - RM 192019a5 Removing and Installing Cooling Fan Housing
006 - Radiator
Service and Repair
Removal and Replacement - RM 197019B3 Remove and Install Radiator
007 - Radiator Cooling Fan Temperature Sensor / Switch
Service and Repair
RM 191419 Removing and Installing Temperature Sensor for Fan (
008 - Radiator Shutter
Service and Repair
Removal and Replacement - RM 192419B8 Removing and Installing Front Air Guide
Removal and Replacement - RM 193519a2 Removing and Installing Cooling Air Flaps (Top)
Removal and Replacement - RM 193519A3 Removing and Installing (Lower) Cooling-Air Flaps
009 - Thermostat
Service and Repair
Removal and Replacement - RM 195819B3 Removing and Installing Coolant Regulator (V6 Turbo)
010 - Thermostat Housing
Service and Repair
Removal and Replacement - RM 196919 Removing and Installing Control Valve (V6 Turbo)
011 - Water Pump
Service and Repair
Removal and Replacement - RM 195019B4 Removing and Installing Coolant Pump (V6 Turbo)
RM 194519 Removing and Installing Additional Coolant Pump (Run-on) (V6 Turbo)
02 - Engine
Exploded Parts Diagram
Engine
Service and Repair
Overhaul - RM 100137 Disassembling and Assembling Engine (V6 Turbo)
Procedures - RM 1001Ind9 Supporting Engine on the Body (Engine Safety Device)
Procedures - TI 1001 Race Track Use - Checking Engine-Oil Level and Filling to Maximum Marking If Necessary (78/18)
Removal and Replacement - RM 100119a8 Removing and Installing Engine (2)
Removal and Replacement - RM 100119A8 Removing and Installing Engine
Removal and Replacement - RM 100127A1 Removing and Mounting Engine
TI 1003 Replacement Requirement for Replacement/Reconditioned Engine - Only Partial or Short Block Engine Available (27/13)
Testing and Inspection
Initial Inspection and Diagnostic Overview - SY 1010 Assessment of Oxidized Cylinder Liners (SY 223/24)
001 - Access Cover
Service and Repair
Removal and Replacement - RM 108319A3 Removing and Installing Engine Cover (Design Cover) (V6 Turbo)
002 - Air Cleaner Housing
Service and Repair
Removal and Replacement - RM 242519A4 Removing and Installing Air Cleaner Housing
Removal and Replacement - RM 242719a1 Removing and Installing Air Box for Air Cleaner
003 - Air Filter Element
Service and Repair
Removal and Replacement - RM 242419A2 Remove and Install Air Cleaner Cartridge
004 - Camshaft
Service and Repair
Removal and Replacement - RM 150520 Removing and Installing Camshafts (V6 Turbo)
005 - Compression Check
Testing and Inspection
Component Tests and General Diagnostics - RM 101802 Checking Pressure Loss of Cylinders
006 - Cylinder Block Assembly
Testing and Inspection
Component Tests and General Diagnostics - RM 101802 Checking Pressure Loss of Cylinders
007 - Drive Belt
Service and Repair
Removal and Replacement - RM 137819A9 Removing and Installing Drive Belt (V6 Turbo)
008 - Drive Pulley
Service and Repair
Removal and Replacement - RM 195319A3 Remove and Install Belt Pulley (V6 Turbo)
009 - Engine Mount
Service and Repair
Removal and Replacement - RM 103519 Removing and Installing Engine Mounts (V6 Turbo)
Removal and Replacement - RM 103719A1 Removing and Installing Torque Support
010 - Engine Oil
Description and Operation
Components - RM 030300 Oil Change
Service and Repair
Procedures - RM 170101 Checking Engine Oil (Oil Consumption)
Procedures - RM 170101a6 Checking Engine Oil Level
Procedures - RM 170117a2 Draining and Filling Engine Oil
011 - Front Engine Plate
Service and Repair
Removal and Replacement - RM 101419A3 Removing and Installing Crankcase Cover (V6 Turbo)
012 - Fuel Pressure
Service and Repair
Procedures - RM 200301 Checking Fuel
013 - Intake Manifold
Service and Repair
Removal and Replacement - RM 212419A6 Removing and Installing Intake Manifold (V6 Monoturbo)
014 - Lifter / Lash Adjuster
Service and Repair
Removal and Replacement - RM 155920 Removing and Installing Valve Lifters (Hydraulic Tappets)
015 - Oil Cooler
Service and Repair
Removal and Replacement - RM 174019B7 Removing and Installing Oil Cooler (V6 Turbo)
016 - Oil Filter Housing
Service and Repair
Removal and Replacement - RM 172919a6 Removing and Installing Oil Filter Housing (V6 Monoturbo)
017 - Piston
Service and Repair
Removal and Replacement - RM 131020A5 Removing and Installing Pistons
018 - Spark Plug
Service and Repair
Removal and Replacement - RM 287020a2 Removing and Installing Spark Plugs
019 - Timing Chain
Service and Repair
Removal and Replacement - RM 153519B4 Removing and Installing Control Chain (V6 Turbo)
020 - Timing Cover
Service and Repair
Removal and Replacement - RM 153319B3 Removing and Installing Lower Chain Housing Cover (V6 Turbo)
021 - Valve Cover
Testing and Inspection
TI 1582 Complaint - Cylinder Head Cover Near the Injector Holes Leaking - Subsequent Work on Cylinder H
022 - Water Pump
Service and Repair
Removal and Replacement - RM 194519 Removing and Installing Additional Coolant Pump (Run-on) (V6 Turbo)
Removal and Replacement - RM 195019B4 Removing and Installing Coolant Pump (V6 Turbo)
03 - Exhaust System
Service and Repair
Removal and Replacement - RM 260119B1 Removing and Installing Exhaust System (V6 Monoturbo)
001 - Exhaust Pipe
Testing and Inspection
SY 263529 Eliminating Symptoms on Body Exterior - Cleaning Tailpipe Cover(s) on Exhaust System
07 - Heating and Air ConditioningDescription and Operation
Components - RM 8X00in Instructions for Repairing Air-Conditioning Systems and Storing Spare Parts
Service and Repair
Procedures - RM 8X00ind4 Overview of Adapters for Cleaning the Refrigerant Circuit
Service Precautions
Technician Safety Information - RM 8X00ina9 Safety Measures When Working on Vehicles with Auxiliary Heating
Specifications
Mechanical (including Torque) - RM 8X00ind2 Technical Values - Air Conditioning
Testing and Inspection
Component Tests and General Diagnostics - RM 870101A1 Function Test on Air Conditioning
Component Tests and General Diagnostics - RM 870101A2 Checking Air Conditioning
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
TI 8734 Little or No Cooling Power From the Air-Conditioning System - Checking Refrigerant Lines on Air-Conditioning Compressor (174
001 - Air Door
001 - Air Door Actuator / Motor
Service and Repair
RM 872019 Removing and Installing Servo Motor for Front Recirculation Flap
RM 872019F7 Removing and Installing Servo Motor for Front Right Side Air Vent
002 - Air Register
Service and Repair
Removal and Replacement - RM 855319A1 Removing and Installing Centre Air Vent
Removal and Replacement - RM 855719A1 Removing and Installing Rear Centre Air Vent
Removal and Replacement - RM 856519A1 Removing and Installing Ventilation Cover
003 - Ambient Temperature Sensor / Switch HVAC
Service and Repair
Removal and Replacement - RM 916819 Removing and Installing Outside Temperature Sensor
004 - Auxiliary Air Conditioner
Service and Repair
Removal and Replacement - RM 881019A4 Removing and Installing Additional Air Conditioner
005 - Auxiliary Cabin Heater
001 - Auxiliary Cabin Heater Transceiver
Service and Repair
RM 820719 Removing and Installing Control Unit for Auxiliary Heati
006 - Auxiliary Water Pump
Service and Repair
Removal and Replacement - RM 803719 Removing and Installing Additional Pump (P5 High-Temperature System)
007 - Blower Motor
Service and Repair
Removal and Replacement - RM 853019A3 Removing and Installing Heater/Fresh-Air Blower Motor
008 - Cabin Air Filter / Purifier
Service and Repair
Removal and Replacement - RM 851819A1 Remove and Install Particle Filter in Passenger Compartment
Removal and Replacement - RM 853719A1 Removing and Installing Air Ioniser
009 - Condenser HVAC
Service and Repair
Removal and Replacement - RM 875019A1 Removing and Installing Condenser
010 - Control Assembly
Service and Repair
Procedures - RM 871155 Replacing Air-Conditioning Control Unit (2)
Procedures - RM 871155 Replacing Air-Conditioning Control Unit
Procedures - RM 881155 Replacing Rear Air Conditioning Control
Removal and Replacement - RM 871119A1 Removing and Installing Air Conditioning Control Unit
Removal and Replacement - RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console
011 - Evaporator Case
Service and Repair
Removal and Replacement - RM 876255 Replacing Evaporator Housing
012 - Expansion Valve
Service and Repair
Removal and Replacement - RM 877019A4 Removing and Installing Expansion Valve
013 - Hose/Line HVAC
Service and Repair
Removal and Replacement - RM 874319 Removing and Installing Refrigerant Line Between Compressor and Condenser
RM 874419 Removing and Installing Refrigerant Line Between Condenser and Evaporator (Section from Connection Point
RM 874519 Removing and Installing Refrigerant Line Between Compressor and Evaporator (Section from Connection Point
014 - Housing Assembly HVAC
Service and Repair
Removal and Replacement - RM 851519A1 Removing and Installing Heating/Fresh Air Unit
015 - Receiver Dryer
Service and Repair
Procedures - RM 875555 Replacing Dryer
016 - Refrigerant
Service and Repair
Procedures - RM 870317a2 Draining and Filling Refrigerant R134a
017 - Refrigerant Pressure Sensor / Switch
Service and Repair
Removal and Replacement - RM 878319A2 Removing and Installing Pressure Switch
018 - Refrigerator
Service and Repair
Procedures - TEQ 6832 Cool Bag
08 - Hybrid and Electric Drive SystemsService Precautions
Technician Safety Information - RM 2X00INA6 Packing 12-Volt Lithium-Ion Battery with Battery Status Normal (Not Critical)
Technician Safety Information - RM 2X00INA7 Packing 12-Volt Lithium-Ion Battery with Battery Status Warning (Critical)
001 - High Voltage Battery System (EV/HEV)
Service and Repair
RM 279155A6 Replacing Power Electronics for High-Voltage System
001 - High Voltage Battery (EV/HEV)
Description and Operation
RM 2X00INI1 Test Log for Classification of Li
Service and Repair
RM 2X00inc6 Work Instruction for 48 V Vehicle Electr
002 - Power Control Systems (EV/HEV)
001 - Voltage Converter (EV/HEV)
Service and Repair
RM 270319A4 Removing and Installing 48-Volt Voltage Converter
003 - Thermal Management (EV/HEV)
001 - Coolant (EV/HEV)
Service and Repair
RM 193817B4 Draining and Filling Coolant (High-Temperature Cooling System)
09 - Instrument Panel, Gauges and Warning Indicators001 - Blind Spot Indicator
Service and Repair
Removal and Replacement - RM 917119A1 Removing and Installing Lane Change Assist Display
RM 917219A1 Removing and Installing Surround View Camera Control Unit
002 - Dashboard / Instrument Panel
Service and Repair
Removal and Replacement - RM 701819a1 Removing and Installing Dashboard
003 - Door/Trunk Ajar Indicator/Lamp
Service and Repair
Removal and Replacement - RM 961619a2 Removing and Installing Door Warning Light
004 - Instrument Cluster / Carrier
Service and Repair
Procedures - RM 902555A1 Replacing Instrument Cluster
Removal and Replacement - RM 902519A1 Removing and Installing Instrument Cluster
005 - Passenger Compartment Cross Beam
Service and Repair
RM 516819A4 Removing and Installing Dashboard Bracket
006 - Tire Monitoring System
Testing and Inspection
SY 443425 Symptom in Vehicle Interior - Warning Message TPM Fault Service Necessary
007 - Tire Pressure Module
Service and Repair
Procedures - RM 443455A3 Replacing Control Unit for Tyre Pressure Monitoring (TPM)
RM 443419A4 Removing and Installing Control Unit for Tyre Pressure Monitoring (TPM)
008 - Tire Pressure Monitor Receiver / Transponder
Service and Repair
RM 443219A1 Removing and Installing Wheel Electronics
10 - Lighting and HornsTesting and Inspection
TI 9471 Flashing Function for Auxiliary Headlights Faulty / Fault Memory Entry C11A401 in Control Unit for Headlight Bulb - Re-Code Control Un
001 - Brake Lamp
Service and Repair
Removal and Replacement - RM 943119A6 Removing and Installing Tail Light
002 - Cargo Lamp
Service and Repair
Removal and Replacement - RM 964019A1 Removing and Installing Luggage Compartment Light in Rear Lid
Removal and Replacement - RM 964019A3 Removing and Installing Luggage Compartment Light in Side Trim Panel
003 - Courtesy Lamp
Service and Repair
Removal and Replacement - RM 961519A1 Removing and Installing Footwell Light
004 - Glove Box Lamp Switch
Service and Repair
Removal and Replacement - RM 960719A2 Removing and Installing Contact Switch for Glove Compartment Light
005 - Headlamp
Service and Repair
Removal and Replacement - RM 941519c3 Removing and Installing Headlights
Testing and Inspection
Initial Inspection and Diagnostic Overview - TI 9415 Assessment of Extent of Fogging on Lighting Components (114/16)
Symptom Related Diagnostic Procedures - TI 9415 Dust/Spots on the Headlight Lens - Observe Specified Procedure (147/22)
006 - Headlamp Control Module
Service and Repair
Removal and Replacement - RM 945719A2 Removing and Installing Control Unit for Light Adjustment
007 - Headlamp Motor
Service and Repair
Removal and Replacement - RM 949419A1 Removing and Installing Servo Motor for Headlight Beam Adjustment (HBA)
008 - Headlamp Switch
Service and Repair
Removal and Replacement - RM 940519A1 Removing and Installing Main Light Switch
009 - Horn
Service and Repair
Removal and Replacement - RM 905019A1 Removing and Installing Horn
010 - Marker Lamp Bulb
Service and Repair
Removal and Replacement - RM 945219A1 Removing and Installing Side Marker Light
011 - Rain / Fog Sensor
Service and Repair
Removal and Replacement - RM 921219A2 Removing and Installing Rain/Weather Sensor
012 - Tail Lamp
Service and Repair
Removal and Replacement - RM 943119A1 Removing and Installing Tail Light (Rear Lid)
Removal and Replacement - RM 943119A6 Removing and Installing Tail Light
013 - Trunk Lamp
Service and Repair
Removal and Replacement - RM 964019A1 Removing and Installing Luggage Compartment Light in Rear Lid
Removal and Replacement - RM 964019A3 Removing and Installing Luggage Compartment Light in Side Trim Panel
014 - Turn Signal Lamp
Service and Repair
Removal and Replacement - RM 945319A2 Removing and Installing Side Direction Indicator Light
11 - MaintenanceService Intervals
Normal Service - 10000 miles or 16000 kilometers
Normal Service - 20000 miles or 32000 kilometers
Normal Service - 30000 miles or 48000 kilometers
Normal Service - 40000 miles or 64000 kilometers
Normal Service - 50000 miles or 80000 kilometers
Normal Service - 60000 miles or 96000 kilometers
Normal Service - 70000 miles or 112000 kilometers
Normal Service - 80000 miles or 128000 kilometers
Normal Service - 90000 miles or 144000 kilometers
Normal Service - 100000 miles or 160000 kilometers
Normal Service - 110000 miles or 176000 kilometers
Normal Service - 120000 miles or 192000 kilometers
Normal Service - 130000 miles or 208000 kilometers
Normal Service - 140000 miles or 224000 kilometers
Normal Service - 150000 miles or 240000 kilometers
Normal Service - 160000 miles or 256000 kilometers
Normal Service Table
Periodic Maintenance
Using Maintenance Schedules
001 - Alignment
Service and Repair
Procedures - RM 449503A1 Measuring Front and Rear Vehicle
Specifications
Mechanical (including Torque) - RM 4495Tw Conversion Table for Wheel Alignment Values
002 - Brake Bleeding
Service and Repair
Procedures - RM 470107A1 Bleeding Brake System
003 - Drive Belt
Service and Repair
Removal and Replacement - RM 137819A9 Removing and Installing Drive Belt (V6 Turbo)
004 - Filters
001 - Air Cleaner Housing
Service and Repair
Removal and Replacement - RM 242519A4 Removing and Installing Air Cleaner Housing
Removal and Replacement - RM 242719a1 Removing and Installing Air Box for Air Cleaner
002 - Air Filter Element
Service and Repair
Removal and Replacement - RM 242419A2 Remove and Install Air Cleaner Cartridge
003 - Cabin Air Filter / Purifier
Service and Repair
Removal and Replacement - RM 851819A1 Remove and Install Particle Filter in Passenger Compartment
Removal and Replacement - RM 853719A1 Removing and Installing Air Ioniser
005 - Fluids
001 - Brake Fluid
Service and Repair
Procedures - RM 470855A2 Changing Brake Fluid
002 - Coolant (EV/HEV)
Service and Repair
Procedures - RM 193817B4 Draining and Filling Coolant (High-Temperature Cooling System)
003 - Engine Oil
Description and Operation
Components - RM 030300 Oil Change
Service and Repair
Procedures - RM 170101 Checking Engine Oil (Oil Consumption)
Procedures - RM 170101a6 Checking Engine Oil Level
Procedures - RM 170117a2 Draining and Filling Engine Oil
004 - Fluid - A/T
Service and Repair
Procedures - RM 370235A2 Checking and Topping up ATF
Procedures - RM 370255A2 Replacing ATF
005 - Fluid - Differential
Service and Repair
Procedures - RM 399035A4 Checking and Topping Up Oil for Final Drive, Four. W Drive
Procedures - RM 399055B3 Changing Oil for Final Drive, Four-W. Drive
Procedures - RM 399055B4 Chang Oil for Final Drive
006 - Fluid - Transfer Case
Service and Repair
Procedures - RM 399035A8 Check and Top Up Oil for Transfer Box
Procedures - RM 399055B7 Replacing Oil Transfer Box
007 - Refrigerant
Service and Repair
Procedures - RM 870317a2 Draining and Filling Refrigerant R134a
006 - Fuses and Circuit Breakers
001 - Fuse
Service and Repair
Removal and Replacement - RM 979219 Removing and Installing Fuse
002 - Relay Box
Locations
Fuse and Fusible Links - RM 9790IN Relay Carrier Information
007 - Hoses
001 - Coolant Line/Hose
Service and Repair
Removal and Replacement - RM 196119 Removing and Installing (Engine) Coolant Pipe (V6 Turbo)
002 - Hose/Line HVAC
Service and Repair
Removal and Replacement - RM 874319 Removing and Installing Refrigerant Line Between Compressor and Condenser
RM 874419 Removing and Installing Refrigerant Line Between Condenser and Evaporator (Section from Connection Point in Le
RM 874519 Removing and Installing Refrigerant Line Between Compressor and Evaporator (Section from Connection Point in L
008 - Jump Starting
Description and Operation
Components - TI 2706In Important Information for Maintaining, Diagnosing and Checking the (AGM) Battery (60/12)
Service and Repair
Procedures - TI 2706 Diagnosis and Handling of 12-Volt Lithium-Ion Battery (Vehicle Electrical System Battery) (31/20)
009 - Tune-up and Engine Performance Checks
001 - Compression Check
Testing and Inspection
RM 101802 Checking Pressure Loss of Cylinders
002 - Fuel Pressure
Service and Repair
Procedures - RM 200301 Checking Fuel
003 - Spark Plug
Service and Repair
Removal and Replacement - RM 287020a2 Removing and Installing Spark Plugs
010 - Vehicle Lifting
Service and Repair
Removal and Replacement - RM 4x00ine2 Lifting the Vehicle
011 - Wheels and Tires
001 - Tire Inflator Bottle
Service and Repair
Procedures - RM 442655A1 Replacing Tyre Sealant
002 - Tire Monitoring System
Testing and Inspection
SY 443425 Symptom in Vehicle Interior - Warning Message TPM Fault Service Necessary Appears in th
003 - Tire Pressure Module
Service and Repair
Procedures - RM 443455A3 Replacing Control Unit for Tyre Pressure Monitoring (TPM)
RM 443419A4 Removing and Installing Control Unit for Tyre Pressure Monitoring (TPM)
004 - Tire Pressure Monitor Receiver / Transponder
Service and Repair
Removal and Replacement - RM 443219A1 Removing and Installing Wheel Electronics
005 - Tires
Description and Operation
Components - RM 4440Ina2 Information on Tyres/Mounting Tyres
Service and Repair
Removal and Replacement - RM 444019A3 Mounting Tyres (Removing and Installing Tyres)
006 - Wheel Bearing
Service and Repair
Procedures - RM 405755A1 Replacing Front Wheel Bearing
Removal and Replacement - RM 425855a1 Replacing Rear Wheel Bearing
007 - Wheel Cover
Service and Repair
Procedures - RM 664555A1 Replacing Rear Wheel Cover (Sport Design)
Removal and Replacement - RM 661919A1 Removing and Installing Front Wheel Cover
Removal and Replacement - RM 664519A1 Removing and Installing Rear Wheel Cover
008 - Wheel Stud / Lug Nut
Specifications
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle
009 - Wheels
Service and Repair
Procedures - RM 0760In Alloy Wheel Reconditioning
Procedures - RM 440593A2 Balancing Wheel
Procedures - TI 4407 Modified Wrench Size of the Wheel Bolts (257/22)
Removal and Replacement - RM 440519a1 Removing and Fitting Wheel
Testing and Inspection
Component Tests and General Diagnostics - RM 441202A1 Checking Rims
12 - Power and Ground DistributionService and Repair
Procedures - RM 9X00IN Measurement of Closed-Circuit Current
001 - Fuse
Service and Repair
Removal and Replacement - RM 979219 Removing and Installing Fuse
002 - Grounding Point
Service and Repair
Procedures - RM 5X00in25 Making Ground Connections
Procedures - RM 5X00in26 Replacing Coarse Threaded Bolts
003 - Relay Box
Locations
Fuse and Fusible Links - RM 9790IN Relay Carrier Information
13 - Powertrain Management001 - Computers and Control Systems
Testing and Inspection
Programming and Relearning - RM 0101INA3 Diagnostic System - Performing Vehicle Handover
001 - Battery Current Sensor
Service and Repair
Procedures - RM 270555A1 Replacing Battery Sensor
Removal and Replacement - RM 270555A1 Replacing Battery Sensor
RM 270619A1 Removing and Installing Battery/Vehicle Electrical System
002 - Body Control Module
Description and Operation
RM 9X00IN Basic Instructions and Procedure for Control Unit Programming Us
Service and Repair
Removal and Replacement - RM 915219a1 Removing and Installing Central Computer
Testing and Inspection
TI 9152 Various PCM Central Computer Fault Corrections - Re-Programming PCM M
003 - Engine Control Module
Service and Repair
Removal and Replacement - RM 247019A5 Removing and Installing DME Control Unit
Removal and Replacement - RM 247055A2 Replacing DME Control Unit
Testing and Inspection
RM 915225A2 Programming Central Computer PCM Data Update
004 - Fuel Level Sensor
Service and Repair
RM 201519 Removing and Installing Fuel Level Sender (Petrol)
Testing and Inspection
Programming and Relearning - RM 2015K2A1 Calibrating Fuel Level Sender
002 - Emission Control Systems
001 - Evaporative Emission Control Canister
Service and Repair
RM 202519A6 Removing and Installing Carbon Canister
002 - Leak Detector
Service and Repair
Removal and Replacement - RM 204819A2 Removing and Installing Leakage Diagnosis Module
003 - Oil Separator
Service and Repair
Removal and Replacement - RM 105519A8 Removing and Installing Oil Separator (V6 Turbo)
004 - PCV Valve Hose
Service and Repair
RM 10551919 Remove and Install Oil Separator (Pressure-Regulating Valve)
003 - Fuel Delivery and Air Induction
001 - Accelerator Pedal
Service and Repair
Removal and Replacement - RM 208019A1 Removing and Installing Accelerator Pedal
002 - Air Cleaner Housing
Service and Repair
RM 242519A4 Removing and Installing Air Cleaner Housing
RM 242719a1 Removing and Installing Air Box for Air Cleaner
003 - Air Filter Element
Service and Repair
Removal and Replacement - RM 242419A2 Remove and Install Air Cleaner Cartridge
004 - Fuel Injector
Service and Repair
Removal and Replacement - RM 244019A5 Removing and Installing Injector Valve
005 - Fuel Pressure
Service and Repair
Procedures - RM 200301 Checking Fuel
006 - Fuel Pump
Service and Repair
Removal and Replacement - RM 206619A5 Removing and Installing Fuel Pump
Testing and Inspection
RM 206601A2 Checking Fuel Pump Delivery Rate
007 - Fuel Tank
Service and Repair
Removal and Replacement - RM 201019A3 Removing and Installing Fuel Tank
Testing and Inspection
SY 201055 Noise Symptom - Rattling Noises From the Fuel Tank Area - Replacing Fuel Ta
008 - Intake Air Duct
Service and Repair
RM 244619a7 Removing and Installing Centre Intake-Air Distributor (V6 Monoturbo)
009 - Intercooler
Service and Repair
RM 211019B1 Removing and Installing Front Air Guide at the Side (Ahead of Charge-Air Co
010 - Intercooler Duct
Service and Repair
RM 214119A5 Removing and Installing Pressure Pipe (V6 Monoturbo)
011 - Throttle Body
Service and Repair
RM 244219A9 Removing and Installing Throttle Housing (V6 Monoturbo)
012 - Turbocharger
Service and Repair
RM 213019B3 Removing and Installing Turbocharger (V6 Monoturbo)
013 - Vacuum Reservoir
Service and Repair
Removal and Replacement - RM 245419 Removing and Installing Vacuum Reservoir
004 - Ignition System
001 - Ignition Coil
Service and Repair
Procedures - RM 2820Ina1 Applying Lubricant on Ignition Coils
002 - Spark Plug
Service and Repair
Removal and Replacement - RM 287020a2 Removing and Installing Spark Plugs
005 - Transmission Control Systems
001 - Control Module
Service and Repair
Procedures - RM 399555A1 Replacing All-Wheel Drive Electronics (PTM) Control Unit
002 - Control Unit
Service and Repair
Procedures - RM 397555A1 Replacing Rear-Differential Lock Control Unit
003 - Switch
Service and Repair
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console
004 - Transmission Mode Switch
Service and Repair
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Con
006 - Tune-up and Engine Performance Checks
001 - Compression Check
Testing and Inspection
RM 101802 Checking Pressure Loss of Cylinders
14 - Relays and Modules001 - Relays and Modules - Accessories and Optional Equipment
001 - Alarm Module
Description and Operation
Components - RM 9X00inb2 PVTS Service Mode
002 - Collision Avoidance Module
Service and Repair
RM 908155A1 Replacing Infrared Camera Control Unit
RM 910219A1 Removing and Installing Central Control
RM 916655 Replace Front Corner Radar Control Unit
RM 917019A1 Removing and Installing Control Unit fo
RM 917055A2 Replace Lane Change Assist Control Unit
Testing and Inspection
RM 914325a1 Calibrating Reversing Camera Contro
003 - Emergency Contact Module
Testing and Inspection
TI 9125 Various Complaints in Connection with the
004 - Entertainment System Control Module
Service and Repair
RM 911019B3 Removing and Installing Front
RM 911055 Replacing Front Display and Oper
RM 912219 Removing and Installing Multimed
002 - Relays and Modules - Body and Frame
001 - Door Module
Service and Repair
Procedures - RM 577355A1 Replacing Front Door Control Unit
Procedures - RM 587355A1 Replacing Rear Door Control Unit
Removal and Replacement - RM 577319A2 Removing and Installing Front Door Control Unit
Removal and Replacement - RM 587319a1 Removing and Installing Rear Door Control Unit
RM 578919a2 Removing and Installing Control Unit for Rear-End Electronics
002 - Power Door Lock Control Module
Service and Repair
RM 578955A2 Replacing Control Unit for Rear-End Electronics
003 - Power Trunk / Liftgate Control Module
Service and Repair
RM 556819A2 Removing and Installing Tailgate Control Unit
004 - Sunroof / Moonroof Module
Service and Repair
Procedures - RM 606555A2 Replacing Sunroof Control Unit
RM 606519A3 Removing and Installing Sliding Roof Control Unit
003 - Relays and Modules - Cruise Control
001 - Cruise Control Module
Adjustments
RM 278515a1 Adjusting Control Unit for Distance Measuring Sensor
Service and Repair
Procedures - RM 278155 Replacing Route Detection Control Unit
Procedures - RM 278555 Replacing Distance Measuring Sensor Control Unit
RM 278119A1 Removing and Installing Route Detection Control Unit
RM 278519a1 Removing and Installing Control Unit for Distance Measuring Sens
004 - Relays and Modules - Lighting and Horns
001 - Headlamp Control Module
Service and Repair
RM 945719A2 Removing and Installing Control Unit for Light Adjustment
005 - Relays and Modules - Power and Ground Distribution
001 - Relay Box
Locations
Fuse and Fusible Links - RM 9790IN Relay Carrier Information
006 - Relays and Modules - Powertrain Management
001 - Relays and Modules - Computers and Control Systems
001 - Body Control Module
Description and Operation
RM 9X00
Service and Repair
RM 915219a1 Re
Testing and Inspection
TI 9152 Va
002 - Engine Control Module
Service and Repair
RM 247019A5
RM 247055A2
Testing and Inspection
RM 91522
007 - Relays and Modules - Steering and Suspension
001 - Relays and Modules - Steering
001 - Steering Column Control Module
Service and Repair
RM 480819A6 Removing a
002 - Relays and Modules - Suspension
001 - Suspension Control Module
Service and Repair
RM 430819A3 Removing and
RM 430855A3 Replacing PDC
RM 431655A4 Replacing PAS
003 - Relays and Modules - Wheels and Tires
001 - Tire Pressure Module
Service and Repair
RM 443419A4 Removing and
RM 443455A3 Replacing Co
002 - Tire Pressure Monitor Receiver / Transponder
Service and Repair
RM 4432
008 - Relays and Modules - Transmission and Drivetrain
001 - Control Module
Service and Repair
RM 399555A1 Replacing All-Wheel Drive Electronics (PTM) Control Unit
002 - Control Unit
Service and Repair
Procedures - RM 397555A1 Replacing Rear-Differential Lock Control Unit
15 - Restraints and Safety Systems001 - Air Bag Systems
001 - Air Bag
Service and Repair
Procedures - RM 6X00in Disposal of Airbag and Seat-Belt Pretensioner Units (2)
Procedures - RM 6X00in Disposal of Airbag and Seat-Belt Pretensioner Units
Procedures - RM 6X00in Handling and Replacing Airbag and Seat-Belt Pretensioner Units
Procedures - RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units
Service Precautions
RM 6X00in Handling and Replacing Airbag and Seat-Belt Pretensioner Units
RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units
Testing and Inspection
RM 6X00in Eliminating Symptoms on Body Exterior - Touching Up Paintwork (Swelling of Clear Lacq
002 - Impact Sensor
Service and Repair
Removal and Replacement - RM 696119A2 Removing and Installing Front Pressure Sensor
002 - Repairs and Inspections Required After a Collision
Testing and Inspection
RM 4815Ina1 Assessment of Steering Column After Accident Damage
RM 4883In Rear-Axle Steering Servo Motor - Assessment in the Event of Acci
003 - Seat Belt Systems
001 - Seat Belt Retractor
Service and Repair
Procedures - RM 6X00in Handling and Replacing Airbag and Seat-Belt Pretensioner Units
RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units
Service Precautions
RM 6X00inb6 Handling and Replacing Airbag and Seat-Belt Pretensioner Units
Testing and Inspection
RM 6X00in Eliminating Symptoms on Body Exterior - Touching Up Paintwork (Swelling
16 - Sensors and Switches001 - Sensors and Switches - Accessories and Optional Equipment
001 - Collision Avoidance Sensor
Service and Repair
RM 916625A1 Calibrating Front Corner Radar
002 - Sensors and Switches - Body and Frame
001 - Fuel Door Switch
Service and Repair
RM 553819A1 Removing and Installing Switching Element for Filler Flap
002 - Power Door Lock Switch
Service and Repair
RM 577819 Removing and Installing Central Locking Switch
003 - Power Trunk / Liftgate Hazard Sensor
Service and Repair
RM 559519 Removing and Installing Rear Proximity Sensor A
004 - Seat Temperature Switch
Service and Repair
RM 962719 Removing and Installing Operator Control Unit in (Front) Cen
005 - Sunroof / Moonroof Switch
Service and Repair
RM 601219 Removing and Installing Switch for Sliding Roof
003 - Sensors and Switches - Cooling System
001 - Engine - Coolant Temperature Sensor/Switch
Service and Repair
RM 197819 Removing and Installing Coolant Temperatu
001 - Radiator Cooling Fan Temperature Sensor / Switch
Service and Repair
RM 1914
004 - Sensors and Switches - HVAC
001 - Ambient Temperature Sensor / Switch HVAC
Service and Repair
RM 916819 Removing and Installing Outside Temperature Sensor
002 - Refrigerant Pressure Sensor / Switch
Service and Repair
RM 878319A2 Removing and Installing Pressure Switch
005 - Sensors and Switches - Lighting and Horns
001 - Glove Box Lamp Switch
Service and Repair
RM 960719A2 Removing and Installing Contact Switch for Glove Compart
002 - Headlamp Switch
Service and Repair
RM 940519A1 Removing and Installing Main Light Switch
003 - Rain / Fog Sensor
Service and Repair
RM 921219A2 Removing and Installing Rain/Weather Sensor
006 - Sensors and Switches - Powertrain Management
001 - Battery Current Sensor
Service and Repair
Procedures - RM 270555A1 Replacing Battery Sensor
Removal and Replacement - RM 270555A1 Replacing Battery Sensor
RM 270619A1 Removing and Installing Battery/Vehicle Electrical S
002 - Fuel Level Sensor
Service and Repair
RM 201519 Removing and Installing Fuel Level Sender (Petrol)
Testing and Inspection
RM 2015K2A1 Calibrating Fuel Level Sender
007 - Sensors and Switches - Restraints and Safety Systems
001 - Impact Sensor
Service and Repair
RM 696119A2 Removing and Installing Front Pressure Sensor
008 - Sensors and Switches - Steering and Suspension
001 - Sensors and Switches - Steering
001 - Steering Angle Sensor
Service and Repair
RM 456055 Replacing Steer
Testing and Inspection
RM 456005A3 Initialis
002 - Sensors and Switches - Suspension
001 - Suspension Mode Switch
Service and Repair
RM 962719 Removing and
009 - Sensors and Switches - Transmission and Drivetrain
001 - Sensors and Switches - A/T
001 - Transmission Mode Switch
Service and Repair
RM 962719 Removing and
002 - Sensors and Switches - Differential
001 - Switch
Service and Repair
RM 962719 Removing and Installin
010 - Sensors and Switches - Windows and Glass
001 - Power Window Switch
Service and Repair
RM 645819A6 Removing and Installing Switch for Power Windows
011 - Sensors and Switches - Wiper and Washer Systems
001 - Rain Sensor
Service and Repair
RM 921219A2 Removing and Installing Rain/Weather Sensor
002 - Washer Fluid Level Switch
Service and Repair
RM 926719 Removing and Installing Sender for Washer Fluid
17 - Starting and Charging001 - Battery
Description and Operation
Components - RM 5X00in07 General Information and Notes on Quality
Service and Repair
Procedures - RM 2X00inc6 Work Instruction for 48 V Vehicle Electrical System
Removal and Replacement - RM 270655a1 Replacing the Battery
Removal and Replacement - RM 270719A1 Removing and Installing 48-Volt Auxiliary Battery
001 - Battery Current Sensor
Service and Repair
Procedures - RM 270555A1 Replacing Battery Sensor
Removal and Replacement - RM 270555A1 Replacing Battery Sensor
Removal and Replacement - RM 270619A1 Removing and Installing Battery/Vehicle Electrical System
002 - Battery Tray
Service and Repair
Removal and Replacement - RM 271219A1 Removing and Reinstalling Battery Cover
003 - Jump Starting
Description and Operation
TI 2706In Important Information for Maintaining, Diagnosing and Checking the (AGM) Battery (60/12)
Service and Repair
TI 2706 Diagnosis and Handling of 12-Volt Lithium-Ion Battery (Vehicle Electrical System Battery) (31/20)
002 - Charging System
Exploded Parts Diagram
Charging System
001 - Alternator
Service and Repair
Removal and Replacement - RM 272219A5 Removing and Installing Generator (V6 Turbo)
003 - Power and Ground Distribution
Service and Repair
Procedures - RM 9X00IN Measurement of Closed-Circuit Current
001 - Fuse
Service and Repair
Removal and Replacement - RM 979219 Removing and Installing Fuse
002 - Grounding Point
Service and Repair
Procedures - RM 5X00in25 Making Ground Connections
Procedures - RM 5X00in26 Replacing Coarse Threaded Bolts
003 - Relay Box
Locations
Fuse and Fusible Links - RM 9790IN Relay Carrier Information
004 - Starting System
Exploded Parts Diagram
Starting System
001 - Starter Motor
Service and Repair
Removal and Replacement - RM 276019a9 Removing and Installing Starter (V6 Turbo)
18 - Steering and Suspension001 - Alignment
Service and Repair
Procedures - RM 449503A1 Measuring Front and Rear Vehicle
Specifications
Mechanical (including Torque) - RM 4495Tw Conversion Table for Wheel Alignment Values
002 - Relays and Modules - Steering and Suspension
001 - Relays and Modules - Steering
001 - Steering Column Control Module
Service and Repair
RM 480819A6 Remov
002 - Relays and Modules - Suspension
001 - Suspension Control Module
Service and Repair
RM 430819A3 Removing
RM 430855A3 Replacin
RM 431655A4 Replacin
003 - Relays and Modules - Wheels and Tires
001 - Tire Pressure Module
Service and Repair
RM 443419A4 Removin
RM 443455A3 Replaci
002 - Tire Pressure Monitor Receiver / Transponder
Service and Repair
RM 4432
003 - Sensors and Switches - Steering and Suspension
001 - Sensors and Switches - Steering
001 - Steering Angle Sensor
Service and Repair
RM 456055 Replacing St
Testing and Inspection
RM 456005A3 Initia
002 - Sensors and Switches - Suspension
001 - Suspension Mode Switch
Service and Repair
RM 962719 Removing
004 - Steering
Exploded Parts Diagram
Steering Column
Steering Gear
Specifications
Mechanical (including Torque) - RM 4X00inb2 Tightening Torques for Steering
Testing and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
SY 481541 Symptom on Chassis - Cannot Adjust Electric Steering Column Upwards or Downwards - Observe Specified Procedure (
001 - Front Steering Knuckle
Service and Repair
Procedures - Front Suspension
Removal and Replacement - Front Suspension
002 - Rear Wheel Steering Actuator
Testing and Inspection
RM 4883In Rear-Axle Steering Servo Motor - Assessment in the Event of Accident Damage
003 - Steering Column
Service and Repair
Removal and Replacement - RM 485319A1 Removing and Installing Bellows for Steering-Gear Housing
Testing and Inspection
RM 4815Ina1 Assessment of Steering Column After Accident Damage
004 - Steering Column Lock
Service and Repair
Procedures - RM 480855A9 Replacing Control Unit for Electric Steering Column Lock
005 - Steering Gear
Service and Repair
Removal and Replacement - RM 489019A2 Removing and Installing Power Steering Gear
Removal and Replacement - RM 489055A3 Replacing Power-Steering Gear (2)
Removal and Replacement - RM 489055A3 Replacing Power-Steering Gear
Testing and Inspection
Programming and Relearning - RM 489025A1 Teaching Power-Steering Gear
006 - Steering Wheel
Service and Repair
Removal and Replacement - RM 481019A1 Remove and Install Steering Wheel
007 - Tie Rod
Service and Repair
Removal and Replacement - RM 487919A2 Removing and Installing Tie Rod
008 - Tie Rod End
Service and Repair
Removal and Replacement - RM 488119A1 Removing and Installing Tie-Rod Ball
005 - Suspension
001 - Accumulator
Service and Repair
Removal and Replacement - RM 438219A3 Removing and Installing Pressure Accumulator
002 - Air Line
Service and Repair
Procedures - RM 438541A1 Repairing Pressure Hose
003 - Air Spring
Service and Repair
Procedures - RM 434355A1 Replacing Air Bellows
Removal and Replacement - RM 433419A2 Removing and Installing Sensor for Body
004 - Ball Joint
Service and Repair
Procedures - RM 403655 Replacing Lower Axle Joint
005 - Control Arm
Service and Repair
Removal and Replacement - Front Suspension (2)
Removal and Replacement - Front Suspension - RM 401719a2 Removing and Installing Lower Trailing Arm
Removal and Replacement - Front Suspension
Removal and Replacement - Rear Suspension
006 - Cross-Member
Service and Repair
Procedures - RM 51735510 Replacing Floorpan (Cross Member)
Removal and Replacement - RM 518755A1 Replacing Seat Cross Member
007 - Front Subframe
Service and Repair
Removal and Replacement - Front Suspension
Specifications
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle
008 - Rear Cross-Member
Service and Repair
Procedures - RM 538255A1 Replacing Rear Cross Member
009 - Rear Subframe
Service and Repair
Removal and Replacement - Rear Suspension
010 - Rear Subframe Mount
Service and Repair
Procedures - RM 420855A1 Replacing Rear-Axle Bearings
011 - Stabilizer Bar
Service and Repair
Removal and Replacement - Front Suspension - RM 407719A2 Removing and Installing Front Anti-Roll Bar
Removal and Replacement - Front Suspension - RM 407719A3 Removing and Installing Front Anti-Roll Bar (P
Removal and Replacement - Rear Suspension - RM 429019A2 Removing and Installing Anti-Roll Bar
Removal and Replacement - Rear Suspension - RM 429019A3 Removing and Installing Anti-Roll Bar (PDCC)
012 - Stabilizer Link
Service and Repair
Removal and Replacement - Front Suspension
Removal and Replacement - Rear Suspension
013 - Strut Mount
Service and Repair
Removal and Replacement - Front Suspension
014 - Subframe
Service and Repair
Removal and Replacement - RM 517319A1 Removing and Installing Floor Pan
015 - Suspension Control ( Automatic - Electronic )
Service and Repair
Procedures - RM 430115A4 Calibrating Level Control
Procedures - RM 430117A2 Bleeding and Filling the Levelling System
Service Precautions
RM 4303Awa1 Safety Requirements for PDCC
Specifications
RM 4X00in Tightening Torques for Levelling System and PDCC
Testing and Inspection
TI 4301 Complaint - Problems with the Levelling System - Observe Spe
TI 4330 Front Air Spring Strut Leaking - Yellow or Red Warning Messa
016 - Suspension Strut / Shock Absorber
Service and Repair
Procedures - Rear Suspension
Procedures - RM 436655A1 Replacing Rear Spring Dampers
Removal and Replacement - Front Suspension - RM 408619A1 Removing and Installing Str
Removal and Replacement - Front Suspension - RM 408619A2 Removing and Installing Str
Removal and Replacement - Rear Suspension
Removal and Replacement - RM 433019A4 Removing and Installing Front Air-Spring Strut
Removal and Replacement - RM 433419A2 Removing and Installing Sensor for Body
017 - Wheel Bearing
Service and Repair
Procedures - RM 405755A1 Replacing Front Wheel Bearing
Removal and Replacement - RM 425855a1 Replacing Rear Wheel Bearing
006 - Wheels and Tires
001 - Tire Inflator Bottle
Service and Repair
Procedures - RM 442655A1 Replacing Tyre Sealant
002 - Tire Monitoring System
Testing and Inspection
SY 443425 Symptom in Vehicle Interior - Warning Message TPM Fault Service Necessary A
003 - Tires
Description and Operation
Components - RM 4440Ina2 Information on Tyres/Mounting Tyres
Service and Repair
Removal and Replacement - RM 444019A3 Mounting Tyres (Removing and Installing Tyres)
004 - Vehicle Lifting
Service and Repair
Removal and Replacement - RM 4x00ine2 Lifting the Vehicle
005 - Wheel Cover
Service and Repair
Procedures - RM 664555A1 Replacing Rear Wheel Cover (Sport Design)
Removal and Replacement - RM 661919A1 Removing and Installing Front Wheel Cover
Removal and Replacement - RM 664519A1 Removing and Installing Rear Wheel Cover
006 - Wheel Stud / Lug Nut
Specifications
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle
007 - Wheels
Service and Repair
Procedures - RM 0760In Alloy Wheel Reconditioning
Procedures - RM 440593A2 Balancing Wheel
Procedures - TI 4407 Modified Wrench Size of the Wheel Bolts (257/22)
Removal and Replacement - RM 440519a1 Removing and Fitting Wheel
Testing and Inspection
Component Tests and General Diagnostics - RM 441202A1 Checking Rims
19 - Transmission and Drivetrain001 - Automatic Transmission/Transaxle
Service and Repair
Removal and Replacement - RM 373519A5 Removing and Installing Automatic Transmission (V6 Turbo)
Specifications
Mechanical (including Torque) - RM 3X00INB3 Technical Values - Group 3
Testing and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
SY 3735 Transmission Symptom - Oil Leakage on Automatic Transmission - Observe Specified Proce
001 - Fluid - A/T
Service and Repair
Procedures - RM 370235A2 Checking and Topping up ATF
Procedures - RM 370255A2 Replacing ATF
002 - Transmission Mode Switch
Service and Repair
RM 962719 Removing and Installing Operator Control Unit in (Front)
002 - Automatically Shifted Manual Transmission/Transaxle
Service and Repair
Procedures - RM 5x Test HKAP
003 - Differential Assembly
Exploded Parts Diagram
Front Axle
Rear Axle
Service and Repair
Removal and Replacement - RM 390119A2 Removing and Installing Final Drive
001 - Control Unit
Service and Repair
Procedures - RM 397555A1 Replacing Rear-Differential Lock Control Unit
002 - Differential Axle Housing
Service and Repair
Removal and Replacement - RM 420555a1 Replacing Rear Axle Housing - Rear Susp
Removal and Replacement - RM 420555a1 Replacing Rear Axle Housing
003 - Differential Mount
Service and Repair
Procedures - RM 396155A2 Replacing Rubber Mounting for Final Drive
Removal and Replacement - RM 396519A2 Removing and Installing Transfer Box
004 - Fluid - Differential
Service and Repair
Procedures - RM 399055B3 Changing Oil for Final Drive, Four-W. Drive
Procedures - RM 399055B4 Chang Oil for Final Drive
RM 399035A4 Checking and Topping Up Oil for Final Drive, Four. W Drive
005 - Seals and Gaskets
Service and Repair
Procedures - RM 395955 Replacing Sealing Ring for All-Wheel Flanged Shaft
006 - Switch
Service and Repair
RM 962719 Removing and Installing Operator Control Unit in (Front) Centre Console
004 - Drive Axles, Bearings and Joints
Exploded Parts Diagram
Front Axle
Rear Axle
Specifications
Mechanical (including Torque) - RM 4x00inc3 Tightening Torques for Front Axle
001 - Axle Shaft Assembly
Exploded Parts Diagram
Front Axle
Rear Axle
Service and Repair
Overhaul - Front Suspension - RM 404137 Disassembling and Assembling Fro
Overhaul - Rear Suspension - RM 422137 Disassembling and Assembling Driv
Removal and Replacement - Front Suspension - RM 404119A1 Removing and In
002 - Wheel Bearing
Service and Repair
Procedures - RM 405755A1 Replacing Front Wheel Bearing
Removal and Replacement - RM 425855a1 Replacing Rear Wheel Bearing
005 - Drive/Propeller Shafts, Bearings and Joints
001 - Drive/Propeller Shaft
Service and Repair
RM 393519a2 Removing and Installing Rear Cardan Shaft - RM
002 - Universal Joint
Service and Repair
RM 422119A1 Removing and Installing Driver Shaft
006 - Flywheel
Service and Repair
Removal and Replacement - RM 136319A1 Removing and Installing Drive Plate
007 - Manual Transmission/Transaxle
Testing and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
008 - Relays and Modules - Transmission and Drivetrain
001 - Control Module
Service and Repair
RM 399555A1 Replacing All-Wheel Drive Electronics (PTM) Contr
009 - Transfer Case
001 - Differential
Testing and Inspection
SY 3965 Transmission Symptom - Oil Leakage on Transfer Box - Observe Specified Procedure (SY 2
002 - Fluid - Transfer Case
Service and Repair
Procedures - RM 399035A8 Check and Top Up Oil for Transfer Box
Procedures - RM 399055B7 Replacing Oil Transfer Box
20 - Windows and GlassDescription and Operation
Components - RM 6X00in22 Using Porsche 2-Component Window Adhesive
Service and Repair
Procedures - RM 0720In10 Glass Repairs (Stone Impact) Information
Procedures - RM 0720In Glass Repairs
001 - Front Door Window Glass
Service and Repair
Removal and Replacement - RM 644019A2 Removing and Installing Front Door Window
002 - Front Door Window Motor
Service and Repair
Removal and Replacement - RM 645219A4 Removing and Installing Front Power Windows Mechanism
003 - Front Door Window Regulator
Service and Repair
Removal and Replacement - RM 645219A4 Removing and Installing Front Power Windows Mechanism
004 - Power Window Switch
Service and Repair
Removal and Replacement - RM 645819A6 Removing and Installing Switch for Power Windows
005 - Quarter Window Glass
Service and Repair
Procedures - RM 647555 Replace Rear Side Window Pane
006 - Rear Door Window Glass
Service and Repair
Removal and Replacement - RM 646019A2 Removing and Installing Rear Door Window
007 - Window Regulator
Service and Repair
Removal and Replacement - RM 647119a3 Removing and Installing Rear Power Windows Mechanism
008 - Window Shade
Service and Repair
Removal and Replacement - RM 68961905 Removing and Installing (Drive) Sun Blind
009 - Windshield
Description and Operation
Components - RM 6X00in22 Processing Porsche 2-Component Window Adhesive (USA)
Service and Repair
Removal and Replacement - RM 641219a1 Removing and Installing Windscreen
010 - Windshield Moulding / Trim
Service and Repair
Removal and Replacement - RM 666119A1 Removing and Installing Moulding for Windscreen
21 - Wiper and Washer SystemsTesting and Inspection
Programming and Relearning - SY 0830IN Symptoms - Transmission/Chassis/Brakes
001 - Rain Sensor
Service and Repair
Removal and Replacement - RM 921219A2 Removing and Installing Rain/Weather Sensor
002 - Washer Fluid Level Switch
Service and Repair
Removal and Replacement - RM 926719 Removing and Installing Sender for Washer Fluid-Level Indicator
003 - Windshield Washer Reservoir
Service and Repair
Removal and Replacement - RM 926019A4 Removing and Installing Windscreen-Washer Reservoir
004 - Windshield Washer Spray Nozzle
Service and Repair
Removal and Replacement - RM 929419A1 Removing and Installing Spray Nozzle for Rear Window Washer
005 - Wiper Arm
Service and Repair
Removal and Replacement - RM 922519A2 Removing and Installing Wiper Arm
006 - Wiper Blade
Service and Repair
Removal and Replacement - RM 922719A1 Removing and Installing Wiper Blade
007 - Wiper Motor
Service and Repair
Procedures - RM 921555 Replacing Wiper Motor
Removal and Replacement - RM 921519A1 Removing and Installing Wiper Motor
Removal and Replacement - RM 923419A3 Removing and Installing Wiper Motor for Rear Window Washer
008 - Wiper Motor Linkage
Service and Repair
Removal and Replacement - RM 921919A1 Removing and Installing Wiper Linkage
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