Mitsubishi Engine S12R Service Manual 99249-32E30

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Mitsubishi Engine S12R Service Manual 99249-32E30
Size: 30.89 MB
Format: PDF
Language: English
Brand: Mitsubishi
Type of Machine: Engine
Type of Manual: Service Manual
Model: Mitsubishi S12R Engine
Part Number: 99249-32E30
Number of Pages: 350 Pages

Contents:
Chapter 1 GENERAL

1. External view 1-3​

2. System flow diagrams 1-11​

3. Content of plate and label 1-17​

4. Main specifications 1-18​

Chapter 2 SERVICE DATA

1. Maintenance service data 2-3​

2. Tightening torque table 2-20​

Chapter 3 SERVICE TOOLS

1. Special tools 3-3​

Chapter 4 OVERHAUL INSTRUCTIONS

1. Determining overhaul timing 4-3​

2. Compression pressure - Measure 4-4​

Chapter 5 DISASSEMBLY OF BASIC ENGINE

1. Cylinder heads and valve mechanisms - Disassemble and inspect 5-3​

2. Rear mechanism - Disassemble and inspect 5-8​

3. Front mechanism - Disassemble and inspect 5-13​

4. Cylinder liner, piston and connecting rod - Disassemble and inspect 5-19​

5. Crankcase, crankshaft and main bearing - Disassemble and inspect 5-24​

Chapter 6 INSPECTION AND REPAIR OF BASIC ENGINE

1. Cylinder head and valve mechanism - Inspect and repair 6-3​

2. Rear mechanism - Inspect and repair 6-11​

3. Front mechanism - Inspect and repair 6-14​

4. Piston and connecting rod - Inspect and repair 6-17​

5. Crankcase and crankshaft - Inspect and repair 6-25​

Chapter 7 ASSEMBLY OF BASIC ENGINE

1. Crankshaft and main bearing - Install 7-3​

2. Cylinder liner, piston and connecting rod - Assemble 7-8​

3. Front mechanism - Assemble 7-18​

4. Rear mechanism - Assemble 7-24​

5. Cylinder head and valve mechanism - Assemble 7-30​

Chapter 8 FUEL SYSTEM

1. Fuel system - Remove and inspect 8-3​

2. Fuel system - Disassemble and inspect 8-15​

3. Fuel system - Install 8-30​

Chapter 9 LUBRICATION SYSTEM

1. Lubrication system - Remove and inspect 9-3​

2. Lubrication system - Disassemble, inspect and assemble 9-7​

3. Lubrication system - Install 9-21​

Chapter 10 COOLING SYSTEM

1. Cooling system - Remove and inspect 10-3​

2. Cooling system - Disassemble, inspect and assemble 10-15​

3. Cooling system - Install 10-42​

Chapter 11 INLET AND EXHAUST SYSTEMS

1. Inlet and exhaust systems - Remove and inspect 11-3​

2. Inlet and exhaust systems - Disassemble, inspect and assemble 11-13​

3. Inlet and exhaust systems - Install 11-16​

Chapter 12 AIR START SYSTEM

1. Air start system - Remove 12-3​

2. Air start system - Disassemble, inspect and assemble 12-6​

3. Air start system - Install 12-13​

Chapter 13 ADJUSTMENT AND OPERATION

1. Engine - Adjust 13-3​

2. Break-in operation 13-8​

3. Engine-Test and adjustment 13-10​

Engine inspection record sheet