JLG Boom Lift TOUCAN 8E to TOUCAN 26E Service & Maintenance Manual 31210476 2025

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JLG Boom Lift TOUCAN 8E to TOUCAN 26E Service & Maintenance Manual 31210476 2025
Size: 16.77 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Service & Maintenance Manual, Electrical and Hydraulic Diagrams
Model: JLG
TOUCAN 8E
TOUCAN 20E
TOUCAN 10E
TOUCAN 26E
Part Number: 31210476
Publication Date: 2025
Number of Pages: 186 Pages

Contents:

Section 1. OPERATING SPECIFICATIONS​

1.1 OPERATING SPECIFICATIONS​

1.2 DIMENSIONAL data​

1.3 PERFORMANCE DATA​

1.4 CAPACITIES​

1.5 COMPONENTS DATA​

1.6 MAJOR COMPONENTS WEIGHTS​

1.7 LUBRICATION​

1.8 TORQUE REQUIREMENTS​

1.9 SERIAL NUMBER LOCATIONS​

1.10 CLEARSKY SMART FLEET™ (IF EQUIPPED)​

Section 2. general service information​

2.1 Machine preparation, inspection and maintenance​

2.2 preventive maintenance and inspection schedule​

2.3 Servicing and maintenance guidelines​

2.4 Lubrication Information​

2.5 Pressure Relief ValVe​

2.6 HYDRAULIC CARTRIDGE INSTALLATION​

Section 3. THEORY OF OPERATION​

3.1 Overview​

3.2 Modes of operation​

3.3 Can Communications​

3.4 Joysticks​

3.5 Traction​

3.6 Pump/structure movements​

Section 4. CHASSIS MOUNTED COMPONENTS​

4.1 ABM DRIVE MOTORS​

4.2 DANA DRIVE MOTORS​

4.3 Wheels and Tires​

4.3 Steering Linkage​

4.4 Front Wheel Hub​

Section 5. TURNTABLE AND VERTICAL MAST​

5.1 SWING BEARING​

5.2 Swing Motor​

5.3 Rollers​

5.4 Mast and Rollers Setting​

5.5 Lifting chains​

5.6 Pulley - Pulley Support​

5.7 Mast Cylinder Removal and Installation​

Section 6. JIB AND PLATFORM​

6.1 PLATFORM​

6.2 OVERLAOD SYSTEM​

6.3 Jib Cylinder Removal and Installation​

Section 7. HYDRAULICS​

7.1 HYDRAULIC TANK​

7.2 Hydraulic Filter Replacement​

7.3 Hydraulic Power Unit​

7.4 SWING MOTOR​

7.5 CYLINDERS HOLDING VALVES​

7.6 CYLINDER REPAIR​

Section 8. CONTROL COMPONENTS​

8.1 Control components overview​

8.2 Control Components - Service​

8.3 CLEARSKY® LED MOTION / AMBER BEACON (CS550) (IF EQUIPPED)​

8.4 Traction System​

8.5 Power Module​

8.6 Ground Module​

8.7 Ground Control Station​

8.8 Platform Control Station​

Section 9. JLG CONTROL SYSTEM​

9.1 HAND HELD ANALYZER​

9.2 Analyzer screen layout​

9.3 MACHINE SETUP PROGRAMMING INFORMATION​

9.4 CALIBRATION INSTRUCTIONS​

9.5 CALIBRATING STEERING SENSOR​

9.6 Calibrating Tilt Sensor​

9.7 CALIBRATING OVERLOAD SYSTEM​

9.8 CALIBRATING THE JOYSTICKS​

9.9 Calibrating the pressure relief valve​

9.10 Calibrating the drive motor temperature sensor​

9.11 Calibrating the charger​

9.12 MACHINE PERSONALITY - ADJUSTMENT SETTINGS​

9.13 SYSTEM TEST​

9.14 CLEARSKY CS550 CONFIGURATION AND TROUBLESHOOTING​

Section 10. DIAGNOSTIC TROUBLE CODES​

10.1 INTRODUCTION​

10.2 DTC INDEX​

10.3 DTC CHECK TABLES​

10.4 ClearSky CSV3 Smart Fleet DTC Fault Codes​

Section 11. GENERAL ELECTRICAL INFORMATION & SCHEMATICS​

11.1 GENERAL​

11.2 Multimeter Basics​

11.3 Checking Switches​

11.4 Applying Silicone Dielectric Compound to Electrical Connections​

11.5 AMP Connector​

11.6 Deutsch Connectors​

11.7 CONNECTORS IDENTIFICATION​

11.8 ELECTRICAL SCHEMATIC 1001311640-b​

11.9 Hydraulic schematic​