Hitachi Excavator ZX135US-7 ZX225US-7 ZX225USLC-7 Operator Manual ENMDA4-1-2

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Hitachi Excavator ZX135US-7 ZX225US-7 ZX225USLC-7 Operator Manual ENMDA4-1-2
Size: 33.05 MB
Format: PDF
Language: English
Brand: Hitachi
Type of Machine: Excavator
Type of Manual: Operator Manual
Model: Hitachi ZX135US-7 ZX225US-7 ZX225USLC-7 Excavator
Part Number: ENMDA4-1-2
Publication Date: 2022
Number of Pages: 602 Pages

Contents:
SAFETY

Recognize Safety Information​

Understand Signal Words​

Follow Safety Instructions​

Prepare for Emergencies​

Wear Protective Clothing​

Protect Against Noise​

Inspect Machine​

General Precautions for the Cab​

Use Handrail and Steps​

Adjust the Operator's Seat​

Ensure Safety Before Rising from or Leaving Operator's Seat​

Fasten Your Seat Belt​

Move and Operate Machine Safely​

Start the Engine Only from Operator's Seat​

Jump Starting​

Keep Riders off Machine​

Precautions for Operations​

Perform Job Site Risk Assessment Beforehand​

Install OPG Guard​

Restriction of Attachment Installation​

Provide Signals for Jobs Involving Multiple Machines​

Confirm Direction of Machine Travel​

Drive Machine Safely​

Avoid Injury from Rollaway Accidents​

Avoid Accidents from Reversing and Swing Operation​

Keep People Clear from Working Area​

Never Position the Bucket Over Anyone​

Avoid Undercutting​

Avoid Tipping​

Never Undercut a High Bank​

Dig with Caution​

Caution with an Overhead Obstacle​

Avoid Power Lines​

Precautions for Lightning​

Object Handling​

Protect Against Flying Debris and Falling Object​

Park Machine Safely​

Handle Fluids Safely−Avoid Fires​

Transport Safely​

Practice Maintenance Safely​

Warn Others of Service Work​

Support Machine Properly​

Stay Clear of Moving Parts​

Prevent Parts from Flying​

Avoid Injury from Attachment Falling Accident​

Prevent Burns​

Replace Rubber Hoses Periodically​

Avoid High-Pressure Fluids​

Prevent Fires​

Evacuating in Case of Fire​

Beware of Exhaust Fumes​

Precautions for Welding and Grinding​

Avoid Heating Near Pressurized Fluid Lines​

Avoid Applying Heat to Lines Containing Flammable Fluids​

Precautions for Handling Accumulator and Gas Damper​

Remove Paint Before Welding or Heating​

Beware of Asbestos and Silica Dust and Other Contamination​

Prevent Battery Explosions​

Service Air Conditioning System Safely​

Handle Chemical Products Safely​

Dispose of Waste Properly​

Never Ride Attachment​

Notes on Aftertreatment Device​

Precautions for Communication Terminal​

Precautions for Communication Terminal Equipment​

Notes on Protection by Operator's Station when the Machine Rolls Over​

Visibility Map for Machine Model ZX135US-7 with Monoblock Boom Personal Hazard​

Visibility Map for Machine Model ZX225US-7, 225USLC-7 with Monoblock Boom Personal Hazard​

Aerial Angle (Surround View) Visibility Map for ZX135US-7​

Aerial Angle (Surround View) Visibility Map for ZX225US-7, 225USLC-7​

Safety Signs​

BEFORE OPERATION

Name of Components​

Getting ON and OFF the Machine​

About Aftertreatment Device​

OPERATOR'S STATION

Layout of Equipment in Operator's Station (Illustration Contents)​

Multi Function Monitor​

Auto Air Conditioner​

Audio Operation​

Switch Panel (Content of Illustration)​

Switch Panel (for Optional Equipments)​

Control Lever​

Facilities in Operator's Station​

Aerial Angle​

Installation and Adjustment of Mirrors​

Emergency Exit​

Battery Disconnect Switch​

BREAK-IN

Observe Engine Operation Closely​

Every 8 Hours or Daily​

After the First 50 Hours​

After the First 100 Hours​

OPERATING THE ENGINE

Inspect Machine Daily Before Starting​

Before Starting the Engine​

Starting the Engine​

Check Instruments After Starting​

Using the Booster Battery​

Stopping the Engine​

Engine Auto-Stop at Extremely Low Temperatures​

DRIVING THE MACHINE

Travel Levers and Pedals​

Travel Mode Switch​

Travel Alarm (Optional)​

Traveling on Soft Ground​

Raising One Track Using the Boom and Arm​

Retrieval​

Operating in Water or Mud​

Parking the Machine on Slopes​

Parking​

Prohibition of Sudden Control Operations when Traveling at High Speed​

Prohibition of Traveling for Long Periods​

OPERATING THE MACHINE

Control Lever (ISO Pattern)​

Pilot Shut-Off Lever​

Warming-Up Operation​

Engine Speed Control​

Auto-Idle​

Auto Shut-Down​

Aftertreatment Device Manual Regeneration​

Attachments​

Power Boost Switch​

Power Mode​

Attachment Settings​

Operating Backhoe​

Shovel​

Grading Operation​

Do Not Strike the Ground with Bucket Teeth​

Avoid Hammer Work​

Avoid Abusive Operation​

Never Move an Object Sideways with the Bucket​

Retracting the Arm and Bucket​

Never use Wide Track Shoes on Rough Ground​

Using the Towing Hole on the Track Frame​

Pilot Accumulator Functions​

How to Lower Boom in Case of Emergency and When Engine Stops (Without hose-rupture safety valve)​

How to Lower Front Equipment and Attachment in Case of Emergency and When Engine Stops (With hose-rupture safety valve)​

Precautions for After Operations​

TRANSPORTING

Transporting by Road​

Loading/Unloading on a Trailer​

Fastening the Machine for Transport​

Unloading​

Lifting the Machine​

MAINTENANCE

Correct Maintenance and Inspection Procedures​

Layout​

Inspection and Maintenance Intervals​

Preparation for Inspection and Maintenance​

Hood and Access Covers​

Maintenance Guide​

Periodic Replacement of Parts​

Kind of Oils​

List of Consumable Parts​

A. Greasing​

B. Engine​

C. Transmission​

D. Hydraulic System​

E. Fuel System​

F. Air Cleaner​

G. Cooling System​

H. Electrical System​

I. Miscellaneous​

J. Aftertreatment Device​

K. Urea SCR System (Except ZX135US-7)​

L. Aerial Angle​

Reference Information​

HYDRAULIC CIRCUIT

Hydraulic Circuit​

MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE

Storing the Machine​

TROUBLESHOOTING
SPECIFICATIONS

Specifications ZX135US-7​

Working Ranges (Grouser shoe) ZX135US-7​

Shoe Types and Applications ZX135US-7​

Bucket Types and Applications ZX135US-7​

Specifications ZX225US-7, 225USLC-7​

Working Ranges (Grouser shoe) ZX225US-7, 225USLC-7​

Shoe Types and Applications ZX225US-7​

Shoe Types and Applications ZX225USLC-7​

Bucket Types and Applications ZX225US-7, 225USLC-7​

The Value of the Carbon Dioxide (CO2) emissions​

Noise Level Inside of Cab​

OPTIONAL ATTACHMENTS AND DEVICES

Long Arm​

Blade​

Bucket Teeth​

Hydraulic Breaker, Crusher, Quick Coupler​

Automatic Refueling Device​

INDEX