Doosan Excavator DX225LC Shop Manual K1015439E 2006

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Doosan Excavator DX225LC Shop Manual K1015439E 2006
Size: 36.32 MB
Format: PDF
Language: English
Brand: Doosan
Type of Machine: Track Excavator
Type of Manual: Shop Manual
Model: Doosan DX225LC Excavator
Serial Number: 5001 and Up
Engine: DL06
Part Number: K1015439E
Publication Date: 2006
Number of Pages: 798 Pages

Contents:
Track Excavator Safety Sp000907
Safety Precautions
Applicable Models
To The Operator Of A Doosan Daewoo Excavator
General Safety Essentials
Location Of Safety Labels
Summary Of Safety Precautions For Lifting In Digging Mode
Unauthorized Modifications
General Hazard Information
Before Starting Engine
Machine Operation
Maintenance
Battery
Towing
Shipping And Transportation
Lifting With Sling
Specification For Dx225lc Sp000908
Safety Precautions
Applicable Models
General Description
Component Locations
General Dimensions
Working Range
General Specifications
Engine Performance Curves (Per Din 6270 Standard)
Approximate Weight Of Workload Materials
Performance Tests
Excavator Performance Standards
General Maintenance Procedures Sp000016
Safety Precautions
Applicable Models
Welding Precautions And Guidelines
Hydraulic System - General Precautions
Maintenance Service And Repair Procedure
Hydraulic System Cleanliness And Oil Leaks
Cleaning And Inspection
Standard Torques Sp000813
Safety Precautions
Applicable Models
Torque Values For Standard Metric Fasteners
Torque Values For Standard U.S. Fasteners
Type 8 Phosphate Coated Hardware
Torque Values For Hose Clamps
Torque Values For Split Flanges
Torque Wrench Extension Tools
Cabin Sp000943
Safety Precautions
Applicable Models
Removal
Installation
Counterweight Sp000940
Safety Precautions
Applicable Models
General
Removal
Installation
Fuel Tank Sp001005
Safety Precautions
Applicable Models
General Description
Removal
Installation
Start-Up Procedures
Fuel Transfer Pump Sp000021
Safety Precautions
Applicable Models
General Description
Troubleshooting
Replacement Of Rotor And Vane
Replacement Of Rear Cover
Replacement Of Armature
Swing Bearing Sp000022
Safety Precautions
Applicable Models
Swing Bearing Maintenance
Swing Reduction Gear Sp000915
Safety Precautions
Applicable Models
General Description
Troubleshooting, Testing And Adjustment
Removal
Disassembly
Cleaning And Inspection (Wear Limits And Tolerances)
Reassembly
Installation
Start Up Procedures
Track Assembly Sp000911
Safety Precautions
Applicable Models
General Description
Track Tension
Cleaning And Inspection (Wear Limits And Tolerances)
Track Shoes And Links
Front Idler Roller
Lower Roller
Upper Roller
Track Spring And Track Adjusting Cylinder
Drive Coupling (Main Pump) Sp000912
Safety Precautions
Applicable Models
Drive Coupling
Special Tools
Installation Of Drive Coupling
Hydraulic System Troubleshooting, Testing And Adjustment Sp000913
Safety Precautions
Applicable Models
Hydraulic System - General Notes
Hydraulic Schematic
Operation Of Working Components
Procedural Troubleshooting Baseline Recommendations
Pilot Pressure
Power Mode Valve
Swing Priority Valve
Pressure Up Valve
Pump Input Power Control
Flow Meter And Flow Meter Kit Installation And Testing
Swing System Troubleshooting
Troubleshooting – Swing Gearbox
Troubleshooting – Hydraulic Problems
Troubleshooting – Control Valve
Troubleshooting – Travel Control Valve
Troubleshooting – Joystick Control Valve
Accumulator Sp000028
Safety Precautions
Applicable Models
General Description
Center Joint (Swivel) Sp000029
Safety Precautions
Applicable Models
General Description
Troubleshooting, Testing And Adjustment
Disassembly
Reassembly
Cylinders Sp000914
Safety Precautions
Applicable Models
General Description
Special Tools And Materials
Disassembly
Reassembly
Swing Motor Sp000194
Safety Precautions
Applicable Models
Operation Manual
Maintenance Instructions
Steering Machine Sp000922
Safety Precautions
Applicable Models
Tm40vc Operation Manual
Tm40vc Maintenance Instructions
Gear Pump Sp000931
Safety Precautions
Applicable Models
Single Gear Pump
Main Control Valve Sp001024
Safety Precautions
Applicable Models
General Description
Troubleshooting, Testing And Adjustment
Disassembly
Cleaning And Inspection (Wear Limits And Tolerances)
Reassembly
Installation
Start-Up Procedures
Axle Piston Pump Sp000932
Safety Precautions
Applicable Models
Pump Maintenance
Disassembly
Reassembly
Pump Body Maintenance Standards
Pto Server Sp000933
Safety Precautions
Applicable Models
Pump Maintenance
Disassembly
Reassembly
Maintenance Standards Of Pump Body
Remote Control Valve (Work Lever / Joystick) Sp000069
Safety Precautions
Applicable Models
General Description
Tools And Materials
Disassembly
Cleaning And Inspection (Wear Limits And Tolerances)
Reassembly
Start-Up Procedures
Travel Control Valve (With Damper) Sp000070
Safety Precautions
Applicable Models
General Description
Causes Of Faults And Measures
Removal
Disassembly
Cleaning And Inspection (Wear Limits And Tolerances)
Assembly
Installation
Start Up Procedures
Solenoid Valve Assembly Sp000445
Safety Precautions
Applicable Models
Parts List
Functions Of 5-Solenoid Valve Assembly Package
Breaker Eppr Valve (Opt) Sp000192
Safety Precautions
Applicable Models
Structure
Functions And Operation
Cautions For Operation
Maintenance Instructions
Hydraulic Schematic (Dx225lc) Sp000934
Safety Precautions
Applicable Models
Dx225lc
Electrical System Sp000935
Safety Precautions
Applicable Models
Introduction
Electrical Supply System
Engine Starting Circuit
Engine Preheating System
Engine Stop
Charging System
Monitoring System
Operation
Warning And Indicator Lights
Initial Operation
Mode Selector Switch
Graphic Information Area Display
Main Menu
Special Menu
Electronic Hydraulic Control System (E Epos)
Power Mode Control
Power Mode Control Circuit Diagram
Work Mode Control
Work Mode Control Circuit Diagram
Engine Control System
Engine Control Dial
Engine Control Circuit Diagram
Automatic Deceleration Control (Auto Idle Control)
Engine Overheat Protection System
Power Boost Mode
Automatic Travel Speed Control
Self Diagnostic Function
Air Conditioner System
Troubleshooting
Weight Of R134a Gas Used In Machines
Refrigerant System Repairs
Wiper System
Lighting System
Overload Warning Device
Audio Controller
Electrical Schematic (Dx225lc/Dx225nlc) Sp000936
Safety Precautions
Applicable Models
Dx225lc/Dx225nlc
Boom And Arm Sp000937
Safety Precautions
Applicable Models
Front Attachment Pin Specifications
Front Attachment - Removal And Installation
Installation
Start-Up Procedures
Bucket Sp000939
Safety Precautions
Applicable Models
Bucket Tooth Inspection And Replacement
Bucket O-Ring Replacement
Bucket Attachment, Removal And Reversal