Daewoo Skidsteer Loader DSL 602 Shop Manual

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Daewoo Skidsteer Loader DSL 602 Shop Manual
Size: 6.18 MB
Format: PDF
Language: English
Brand: Daewoo
Type of Machine: Skidsteer Loader
Type of Manual: Shop Manual, Electrical Diagram, Hydraulic Diagram
Model: Daewoo DSL 602, 1340XL Skidsteer Loader
Engine: 4TNE84
Number of Pages: 354 Pages

Contents:
00 Engine, 4tne84
00.1 General
00.1.1 Specifications
00.1.2 Performance Curves
00.1.3 Maintenance
00.1.4 Serial Number Location
00.2 Basic Engine
00.2.1 Cylinder Block
00.2.2 Cylinder Head
00.2.3 Piston And Piston Pins
00.2.4 Connecting Rod
00.2.5 Crankshaft And Main Bearing
00.2.6 Camshaft And Tappets
00.2.7 Timing Gear
00.2.8 Flywheel
00.2.9 Service Data
00.2.10 Over-Size And Under-Size Parts
00.3 Fuel Injection Equipment
00.3.1 Fuel Supply System
00.3.2 Disassembly, Reassembly And Inspection
Of Governor
00.3.3 Disassembly, Reassembly And Inspection Of Fuel
Injection Pump
00.3.4 Adjustment Of Fuel Injection Pump And Governor
00.3.5 Fuel Feed Pump
00.3.6 Fuel Injection Nozzle
00.3.7 Troubleshooting
00.3.8 Fuel Filter
00.3.9 Air Venting System
00.3.10 Service Data
00.4 Lubricating System
00.4.1 Lubrication System
00.4.2 Lube Oil Pump
00.4.3 Lube Oil Filter & Oil Pressure Control Valve
00.4.4 Service Data
00.5 Cooling System
00.5.1 Cooling System
00.5.2 Radiator
00.5.3 Radiator Fan Belt
00.5.4 Thermostat
00.5.5 Cooling Water Pump
00.5.6 Service Data
00.6 Air Induction System
00.6.1 Air Cleaner
00.7 Electrical System
00.7.1 Electrical Schematic
00.7.2 Starter Motor
00.7.3 Charging Equipment
00.7.4 Starting Aids
00.7.5 Battery
00.7.6 Service Data
00.8 Disassembly And Reassembly
00.8.1 Disassembly And Reassembly Precautions
00.8.2 Disassembly And Reassembly
00.8.3 Bolt/Nut Tightening Torque
00.8.4 Troubleshooting
00.8.5 Identification Of Parts For Each Application
00.8.6 Conversion Tables
00.9 Engine Removal And Installation Procedures
00.9.1 Engine/Hydrostatic Pump Removal
00.9.2 Engine/Hydrostatic Pump Installation
01 Fuel System
01.1 General
01.2 Fuel Lines
02 Control System
02.1 General
02.2 Control System Removal And Installation
Procedures
02.2.1 Seat Bar System Removal
02.2.2 Seat Bar System Installation And Adjustment
02.2.3 Drive Control System Removal
02.2.4 Drive Control System Installation And Adjustment
02.2.5 Hydraulic Control System Removal
02.2.6 Hydraulic Control System Reassembly And
Installation
02.2.7 Throttle Control System Removal
02.2.8 Throttle Control System Installation And
Adjustment
02.2.9 Parking Brake System Removal
02.2.10 Parking Brake System Installation And
Adjustment
02.2.11 Pedal Lock System Removal, Installation And
Adjustment
03 Power Train
03.1 General
03.2 Power Train Disassembly And Assembly
03.2.1 Power Train Disassembly
03.2.2 Power Train Installation
Table Of Contentsdsl 601
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04 Hydraulic System
Hydraulic Schematic
04.1 General
04.1.1 Hydraulic System
04.1.2 Hydrostatic (Hst) System
04.2 Removal And Installation Procedures
04.2.1 Hydraulic Charge Pump
04.2.2 Hydraulic Control Valve
04.2.3 Boom And Bucket Cylinders
04.2.4 Hydraulic Lines
04.2.5 Boom And Bucket Cylinder Lines
04.2.6 Attachment Lines
04.3 Troubleshooting
04.3.1 Test Equipment
04.3.2 Troubleshooting Guide
05 Hydrostatic System
05.1 General
05.1.1 Hydrostatic (Hst) System Components
05.1.2 Overview Of Operation
05.1.3 Hst Pump
05.1.4 Basic Closed Circuit
05.1.5 Check/High Pressure Relief Valves
05.1.6 Pump Charge Relief Valve
05.1.7 Bypass Valve
05.1.8 Repairs
05.2 Removal, Installation And Test Procedures
05.2.1 Hydrostatic (Hst) Pump Assembly
05.2.2 Hst Motor
05.2.3 Hydraulic Filter Mounting
05.2.4 Drain Relief Valve
05.2.5 Hydrostatic (Hst) Lines
05.3 Troubleshooting
05.3.1 Test Equipment
05.3.2 Troubleshooting Guide
06 Electrical System
Electrical Wiring Diagram
06.1 General
06.2 Components, Systems And Operation
06.2.1 Component Locations
06.2.2 Starting System
06.2.3 Charging System
06.2.4 Lighting And Auxiliary System
06.2.5 Instrument Panel
06.3 Troubleshooting
06.3.1 Test Equipment
06.3.2 Troubleshooting Guide
07 Structures And Chassis
07.1 General
07.2 Removal, Installation And Adjustment Procedures
07.2.1 Bucket
07.2.2 Quick-Tach
07.2.3 Bucket Cylinders, Boom Cylinders, Boom Lock,
And Boom
07.2.4 Seat Bar And Seat
07.2.5 Canopy
07.2.6 Rear Door And Engine Hood
07.2.7 Upper Plate And Floor Plate
07.2.8 Bottom Plate And Engine Oil Pan Cover
07.2.9 Tanks
10 General Information/Miscellaneous
10.1 Periodic Maintenance
10.1.1 Safety Warnings
10.1.2 Access To Items Requiring Service
10.1.3 Boom Lock Operation
10.1.4 Daily Pre/Post Start Checks
10.1.5 Service Schedule
10.1.6 Lubrication Points
10.1.7 Operator Restraint Lubrication And
Maintenance
10.1.8 Engine Lubrication
10.1.9 Engine Cooling System
10.1.10 Fan Belt
10.1.11 Two Stage Air Filter
10.1.12 Spark Arrestor
10.1.13 Battery
10.1.14 Fuel System/Filters
10.1.15 Injection Pump Priming
10.1.16 Hydraulic System Maintenance
10.1.17 Chain Case Drain And Refill
10.1.18 Parking Brake Adjustment
10.1.19 Pedal Lock Adjustment
10.1.20 Tire Maintenance
10.2 Towing Procedures
10.3 Dimensions
10.4 Operational Specifications
10.4.1 Performance
10.4.2 Power Unit
10.4.3 Final Drive Components
10.4.4 Hydrostatic Transmission Pump
10.4.5 Hydraulic System
10.4.6 Electrical Components
10.4.7 Instruments
10.4.8 Seat
10.5 Fluid Specification And Refill Capacities
10.6 Tightening Specifications And Procedures
10.6.1 Torques For Major Components
10.6.2 Standard Torques For Metric Fasteners
10.6.3 Lines, Hoses, Fittings, And Seals