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Cummins Engine N14 Shop Manual 3810487

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Cummins Engine N14 Shop Manual 3810487
Size: 15.02 MB
Format: PDF
Language: English
Brand: Cummins
Type of Machine: Engine
Type of Manual: Shop Manual
Model: Cummins N14 Engine
Part Number: 3810487
Number of Pages: 587 Pages

Contents:
Main Menu
Cover Page
Foreword
Introduction
Manual Organization
General Repair Instructions
General Safety Instructions
Symbols Used In This Manual
Simbolos Usados En Este Manual
Symboles Utilises Dans Ce Manuel
Symbole
Illustrations
Glossary Of Terms
Engine Identification
Engine Diagrams
General Cleaning Instructions
Group 0 - Engine Disassembly And Assembly
Coolant - Drainage
Engine Disassembly And Assembly - Service Tools
Engine Disassembly And Assembly - General Information
Engine - Preparation For Cleaning
Coolant Filter - Removal
Lubricating Oil Filter - Removal
Crankcase Breather - Removal
Turbocharger - Removal
Exhaust Manifold - Removal
Starting Motor - Removal
Fan And Fan Spacer - Removal
Alternator Belts - Removal
Alternator - Removal
Alternator Mounting Bracket - Removal
Lubricating Oil Cooler Assembly - Removal
Coolant Inlet Transfer Connection - Removal
Dipstick Tube And Housing - Removal
Piston Cooling Nozzles - Removal
Water Header Covers - Removal
Engine - Installation On The Rebuild Stand
Flywheel - Removal
Flywheel Housing - Removal
Rear Cover - Removal
Crankshaft Seal, Rear - Removal
Fan Belts - Removal
Fan Hub And Fan Hub Support Bracket - Removal
Water Pump Belt - Removal
Celect™ Coolant Temperature Sensor - Removal
Thermostat Housing - Removal
Air Compressor Coolant Inlet And Outlet Tubes - Removal
Water Pump - Removal
Accessory Drive Pulley - Removal
Vibration Damper - Removal
Engine Support Bracket, Front - Removal
Stc External Oil Plumbing - Removal
Stc Oil Control Valve - Removal
Celect™ Actuator Harness - Removal
Celect™ Sensor Harness - Removal
Celect™ Electronic Control Module (Ecm) - Removal
Celect™ Ambient Air Pressure Sensor -Removal
Celect™ Lubricating Oil Pressure Sensor - Removal
Celect™ Ecm Cooling Plate - Removal
Fuel Pump - Removal
Air Compressor - Removal
Accessory Drive - Removal
Fuel Tubing - Removal
Celect™ Engine Position Sensor (Eps) - Removal
Lubricating Oil Tranfer Tube - Removal
Lubricating Oil Pump Signal Line - Removal
Lubricating Oil Pump - Removal
Viscosity Sensor - Removal
Celect™ Boost Pressure Sensor - Removal
Celect™ Intake Air Temperature Sensor - Removal
Intake Manifold - Removal
Rocker Housing Covers - Removal
Engine Brakes - Removal
Rocker Lever Shaft Assemblies - Removal
Valve Crossheads - Removal
Push Tubes - Removal
Injectors - Removal
Rocker Lever Housing - Removal
Fuel Crossovers - Removal
Cylinder Heads - Removal
Cam Follower Assemblies - Removal
Camshaft Bearing Support - Removal
Lubricating Oil Pan - Removal
Gear Cover - Removal
Crankshaft Seal, Front - Removal
Accessory Drive Seal - Removal
Camshaft - Removal
Piston And Connecting Rod Assemblies - Removal
Cylinder Liners - Removal
Crankshaft - Removal
Cylinder Block - Removal From The Rebuild Stand
Cylinder Block - Installation On The Rebuild Stand
Crankshaft - Installation
Cylinders Liners - Installation
Piston And Connecting Rod Assemblies - Assembly And Installation
Rear Cover - Installation
Crankshaft Seal, Rear - Installation
Flywheel Housing - Installation
Flywheel - Installation
Cylinder Heads - Installation
Camshaft Installation
Cam Follower Assemblies - Installation
Injection Timing - General Information
Accessory Drive - Installation
Celect™ Engine Position Sensor (Eps) - Installation
Lubricating Oil Pump - Installation
Gear Cover - Installation
Crankshaft Seal, Front - Installation
Camshaft Bearing Support - Installation
Accessory Drive Seal - Installation
Accessory Drive Pulley - Installation
Lubricating Oil Pan - Installation
Fuel Crossovers - Installation
Rocker Lever Housing - Installation
Injectors - Installation
Push Tubes - Installation
Valve Crossheads - Installation
Rocker Lever Shaft Assemblies - Installation
Injector And Valve Adjustment
Engine Brake - Installation
Engine Brake Adjustment
Rocker Housing Covers - Installation
Intake Manifold - Installation
Celect™ Intake Air Temperature Sensor - Installation
Celect™ Boost Pressure Sensor - Installation
Viscosity Sensor - Installation
Lubricating Oil Pump Signal - Installation
Lubricating Oil Transfer Tube - Installation
Fuel Tubing - Installation
Air Compressor - Installation
Fuel Pump - Installation
Celect™ Ecm Cooling Plate - Installation
Celect™ Lubricating Oil Pressure Sensor - Installation
Celect™ Ambient Air Pressure Sensor - Installation
Celect™ Electronic Control Module (Ecm) - Installation
Celect™ Sensor Harness - Installation
Celect™ Actuator Harness - Installation
Stc Oil Control Valve - Installation
Stc External Oil Plumbing - Installationing - Installa-Tion
Engine Support Bracket, Front - Installation
Vibration Damper - Installation
Water Pump - Installation
Water Pump Belt - Installation And Adjustment
Thermostat Housing - Installation
Celect™ Coolant Temperature Sensor - Installation
Air Compressor Coolant Inlet And Outlet Tubes - Installation
Fan Hub And Fan Hub Support - Installation
Fan Belts - Installation And Adjustment
Engine - Removal From The Rebuild Stand
Piston Cooling Nozzles - Installation
Dipstick Tube And Housing - Installation
Water Header Covers - Installation
Coolant Inlet Transfer Connection - Installation
Lubricating Oil Cooler Assembly - Installation
Alternator Mounting Bracket - Installation
Alternator - Installation
Alternator Belts - Installation And Adjustment
Fan And Fan Spacer - Installation
Starting Motor - Installation
Exhaust Manifold - Installation
Turbocharger - Installation
Crankcase Breather Tube - Installation
Lubricating Oil Filter - Installation
Coolant Filter - Installation
Engine - Covering All Openings
Group 1 - Cylinder Block
Cylinder Block - Service Tools
Cylinder Block - Exploded View
Cylinder Block - General Information
Cylinder Block - Disassembly
Cylinder Block - Ceaning And Inpection
Cylinder Block - Machining
Cylinder Block Counterbore - Inspection And Machining
Cylinder Block - Assembly
Cylinder Liners - Cleaning And Inspection
Pistons - Cleaning And Inspection
Connecting Rod Assemblies - Cleaning And Inspection
Connecting Rods - Bend And Twist Inspection
Connecting Rod Bearings - Cleaning And Inspection
Crankshaft Adapter - Cleaning And Inspection
Crankshaft Pulley - Cleaning And Inspection
Vibration Damper - Cleaning And Inspection
Crankshaft - Cleaning And Inspection
Crankshaft Gear - Replacement
Crankshaft Bearings - Cleaning And Inspection
Camshaft - Cleaning And Inspection
Camshaft Gear - Replacement
Gear Cover - Cleaning And Inspection
Rear Cover - Cleaning And Inspection
Magnetic Crack Inspection
Group 2 - Cylinder Head
Cylinder Head - Service Tools
Cylinder Hea D - Exploded View
Cylinder Head - General Information
Cylinder Head - Cleaning And Inspection For Reuse
Cylinder Head - Rebuild
Cylinder Head - Replacing The Valve Guides
Cylinder Head - Ring Dowel Replacement
Cylinder Head - Replacing The Valve Seat Inserts
Cylinder Head - Grinding The Valves
Cylinder Head - Replacing The Injector Sleeves
Cylinder Head - Pressure Testing
Cylinder Head - Magnetic Particle Checking
Cylinder Head - Vacuum Testing Valve Seating For Reuse
Cylinder Head - Valves - Magnetic Crack Inspection
Valve Crosshead - Cleaning And Checking For Reuse
Valve Crosshead - Magnetic Crack Inspection
Group 3 - Rocker Lever Housing Assembly
Rocker Lever Housing Assembly - Service Tools
Rocker Lever Housing Cover - Exploded View
Rocker Lever Housing Assembly - Exploded View
Water Manifold Plumbing - Exploded View
Rocker Lever Housing Assembly - General Information
Rocker Lever - Cleaning And Inspection For Reuse
Rocker Lever Bushing - Replacement
Rocker Lever - Magnetic Crack Inspection
Rocker Housing Covers - Cleaning And Inspection For Reuse
Rocker Lever Housing Assembly - Cleaning And Inspection For Reuse
Stc Oil Plumbing - Cleaning And Inspection For Reuse
Ring And Pin Dowel - Replacement
Metri-Pack Pass Through Connector - Replacement
Group 4 - Cam Follower Assembly
Cam Follower Assembly - Service Tools
Cam Follower Assembly - Exploded View
Cam Follower Assembly - General Information
Cam Follower Assembly - Cleaning And Inspection For Reuse
Cam Follower Assembly - Rebuild
Cam Follower Lever - Roller Replacement
Cam Follower Socket - Replacement
Push Rod - Cleaning And Inspection For Reuse
Group 5 - Fuel System
Fuel Pump - General Information
Fuel Pump - Cleaning And Inspection For Reuse
Fuel Pump - Rebuild
Fuel Pump - Calibration
Group 6 - Injectors And Fuel Lines
Injector - Pt (Type D) Step Timing Control - Exploded View
Injector - Celect - Exploded View
Injectors - Pt (Type D) Step Timing Control (Stc) General Information
Injectors - Celect - General Information
Step Timing Control (Stc) Oil Control Valve - General Information
Injectors - Cleaning The Exterior And Inspection For Reuse
Injectors - Rebuild
Injectors - Calibration
Stc Oil Control Valve - Cleaning
Fuel Tubes, Fittings, And Mounting Parts - Cleaning And Inspection For Reuse
Group 7 - Lubricating Oil System
Lubricating Oil System - Service Tools
Lubricating Oil System - Exploded View
Lubricating Oil Pump Assembly - Exploded View
Lubricating Oil Cooler - Exploded View
Lubricating Oil System - General Information
Lubricating Oil Pan - Cleaning And Inspection For Reuse
Lubricating Oil Transfer Tube - Cleaning And Inspection For Reuse
Lubricating Oil Dipstick And Dipstick Tube - Cleaning And Inspection For Reuse
Lubricating Oil Dipstick - Calibration
Lubricating Oil Pump - Cleaning And Inspection For Reuse
Lubricating Oil Pump - Rebuild
Lubricating Oil Pump Body And Cover Bushing - Replacement
Lubricating Oil Pump Driven Gear Bushing - Replacement
Lubricating Oil Pump Drive Gear Or Shaft - Replacement
Lubricating Oil Pump Driven Shaft - Replacement
Lubricating Oil Cooler Assembly Rebuild
Group 8 - Cooling System
Cooling System - Service Tools
N14 Water Pump And Idler Assembly - Exploded View
Water Pump And Idler Assembly - General Information
Water Pump Assembly
Water Pump Assembly - Rebuild
Water Pump Idler Assembly - Cleaning And Inspection
Water Pump Idler Assembly - Rebuild
Thermostat Housing - Cleaning And Inspection
Coolant Filter Head Insert
Coolant Filter Shutoff Valve
Fan - Cleaning And Inspection
Water Transfer Tubes - Cleaning And Inspection
Group 9 - Drive Units
Drive Units - Service Tools
Accessory Drive - Exploded View
Drive Units - General Information
Accessory Drive - Cleaning And Inspection For Reuse
Accessory Drive - Rebuild
Accessory Drive Gear - Replacement
Accessory Drive Pulley - Cleaning And Inspection For Reuse
Accessory Drive Pulley Wear Sleeve - Replacement
Group 10 - Intake Air System
Service Tools
Intake Air System - Exploded View
Intake Air System - General Information
Turbocharger - Cleaning And Inspection
Turbocharger Shaft Axial Clearance Checking
Turbocharger Bearing Radial Clearance - Checking
Intake Air Piping - Elbows
Intake Manifold - Cleaning And Inspection
Group 11 - Exhaust System
Exhaust System - Exploded View
Exhaust System - General Information
Exhaust Manifold - Cleaning And Inspection For Reuse
Exhaust Manifold Turbocharger Mounting Stud - Replacement (11-02)
Group 12 - Air Equipment
Air Equipment - General Information
Air Compressor - Cleaning And Inspection For Reuse
Group 13 - Electrical Equipment
Electrical Equipment - General Information
Alternator Bracket - Cleaning And Inspection For Reuse
Alternator Adjusting Link - Cleaning And Inspection For Reuse
Starting Motor - Cleaning And Inspection For Reuse
Group 14 - Engine Testing
General Information
Definition Of Terms On Engine Performance Curve
General Run-In Procedures
General Engine Test/Run-In Specifications
Engine Testing - Service Tools
Engine Dynamometer - Install Engine
Priming The Lubricating Oil And Fuel Systems
Engine Run-In Procedure - Engine Dynamometer
Chassis Dynamometer Operation
General Test Procedure - Chassis Dynamometer
Engine Run-In Procedure - Chassis Dynamometer
Engine Run-In Procedure Without Dynamometer
Engine Painting
Engine Storage - Short Term
Engine Storage - Long Term
Group 15 - Instruments And Controls
Instruments And Controls - General Information
Group 16 - Mounting Adaptations
Mounting Adaptations
Flywheel
Flywheel Ring Gear
Flywheel Housing - Cleaning And Inspection For Reuse
Front Engine Support Bracket - Cleaning And Inspection For Reuse
Group 18 - Specifications
General Engine Specifications
Capscrew Markings And Torque Values
Pipe Plug Torque Values
Decimal And Metric Equivalents
Specifications - General Information
Engine Assembly
Cylinder Block
Cylinder Head
Rocker Lever Housing Asembly
Cam Follower Assembly
Fuel Pump - Rebuild Specifications
Injectors - Rebuild Specifications
Lubricating Oil System
Lubricating Oil Pump - Inspection Specifications
Water Pump Assembly - Rebuild Specifications
Fan Hub - Inspection Specifications
Thermostat Housing Assembly - Rebuild Specifications
Thermostat (Reserve Flow Cooling) - Operating Temperature
Cooling System - Torque Values
Fuel Pump And Compressor Drive
Turbocharger - Inspection Specifications
Air Compressor - Inspection Specifications
Engine Testing - Test Specifications
Vehicle Braking - Rebuild Specifications
Group 20 - Vehicle Braking
Vehicle Braking - General Information
Components Manufacturers: Names And Addresses
Service Literature
Additional Service Literature
Service Literature Ordering Location
Service Publications Order Form
Index
Literature Survey Form


 
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