Cummins Engine ISC to QSL9 Troubleshooting Repair Manual 4021418 2000-2010
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Cummins Engine ISC to QSL9 Troubleshooting Repair Manual 4021418 2000-2010
Size: 50.28 MB
Format: PDF
Language: English
Brand: Cummins
Type of Machine: Engine
Type of Manual: Troubleshooting Manual, Repair Manual
Model: Cummins ISC, ISCe, QSC8.3, ISL, ISLe3, ISLe4, QSL9 Engine
Bulletin Number: 4021418
Publication Date: 2000-2010
Number of Pages: 1806 Pages
Contents:
Front
(4021418-Titlepage) Titlepage
(Tr-Frwd) Foreword
Section I - Introduction
(99-204-002-Tr) About The Manual
(99-204-003-Tr) How To Use The Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-Tr) General Safety Instructions
(99-204-007-Tr) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms And Abbreviations
Section E - Engine And System Identification
(45-100-001-Tr) Engine Identification
(45-100-002-Tr) Engine Diagrams
Section F - Familiarization
(45-000-999) Complete Engine - Overview
(45-003-999) Rocker Levers - Overview
(45-005-999-Tr) Fuel System - Overview
(45-200-001-Tr) Flow Diagram - Fuel System
(45-006-999-Tr) Injectors And Fuel Lines - Overview
(45-007-999) Lubricating Oil System - Overview
(45-200-002-Tr) Flow Diagram, Lubricating Oil System
(45-008-999) Cooling System - Overview
(45-200-003-Tr) Flow Diagram - Cooling System
(45-010-999-Tr) Air Intake System - Overview
(45-200-004-Tr) Flow Diagram - Air Intake System
(45-011-999-Tr) Exhaust System - Overview
(45-200-005-Tr) Flow Diagram, Exhaust System
(45-012-999-Tr) Compressed Air System - Overview
(45-200-006) Flow Diagram, Compressed Air System
(45-013-999) Electrical Equipment - Overview
(45-014-999) Engine Testing - Overview
(45-020-999) Vehicle Braking - Overview
Section Ts - Troubleshooting Symptoms
(99-T00-001-Tr) Troubleshooting Procedures And Techniques
(99-T00-002) Troubleshooting Symptom Charts
(4021418-T004-Tr) Air Compressor Air Pressure Rises Slowly
(4021418-T005-Tr) Air Compressor Cycles Frequently
(4021418-T006-Tr) Air Compressor Noise Is Excessive
(4021418-T007-Tr) Air Compressor Pumping Excess Lubricating Oil Into The Air System
(4021418-T008-Tr) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(4021418-T009-Tr) Air Compressor Will Not Pump Air
(4021418-T010-Tr) Air Compressor Will Not Stop Pumping
(4021418-T013-Tr) Alternator Not Charging Or Insufficient Charging
(4021418-T014-Tr) Alternator Overcharging
(4021418-T020-Tr) Coolant Loss - External
(4021418-T021-Tr) Coolant Loss - Internal
(4021418-T022-Tr) Coolant Temperature Above Normal - Gradual Overheat
(4021418-T023-Tr) Coolant Temperature Above Normal - Sudden Overheat
(4021418-T024-Tr) Coolant Temperature Below Normal
(4021418-T025-Tr) Coolant In The Lubricating Oil
(4021418-T026-156-Tr) Coolant Temperature Above Normal - Sea Water Cooling System
(4021418-T027-Tr) Crankcase Gases (Blowby) Excessive
(4021418-T036-Tr) Engine Brake Does Not Operate
(4021418-T037-Tr) Engine Brake - Low Retarding Power Or Slow To Activate
(4021418-T047-Tr) Engine Noise Excessive
(4021418-T048-Tr) Engine Noise Excessive - Combustion Knocks
(4021418-T049-Tr) Engine Noise Excessive - Connecting Rod
(4021418-T050-Tr) Engine Noise Excessive - Main Bearing
(4021418-T051-Tr) Engine Noise Excessive - Piston
(4021418-T052-Tr) Engine Noise Excessive - Turbocharger
(4021418-T074-005-Tr) (Engine Will Not Crank - (Electric Starter)
(4021418-T074-010-Tr) (Engine Cranks Slowly - (Electric Starter)
(4021418-T077-Tr) Engine Will Not Crank Or Cranks Slowly (Air Starter)
(4021418-T081-Tr) Engine Will Not Shut Off
(4021418-T090-Tr) Fuel In The Sea Water
(4021418-T091-Tr) Fuel In Coolant
(4021418-T092-Tr) Fuel In The Lubricating Oil
(4021418-T096-Tr) Intake Manifold Air Temperature Above Specification
(4021418-T097-Tr) Intake Manifold Pressure (Boost) Is Below Normal
(4021418-T102-Tr) Lubricating Oil Consumption Excessive
(4021418-T103-Tr) Lubricating Oil Contaminated
(4021418-T104-Tr) Lubricating Oil Pressure High
(4021418-T105-Tr) Lubricating Oil Pressure Low
(4021418-T106-Tr) Lubricating Oil Sludge In The Crankcase Excessive
(4021418-T107-Tr) Lubricating Oil Temperature Above Specification
(4021418-T108-Tr) Lubricating Or Transmission Oil In The Coolant
(4021418-T122-Tr) Turbocharger Leaks Engine Oil Or Fuel
(4021418-T128-Tr) Urea Usage - Abnormal
(4021418-T170-Tr) Engine Noise Excessive - Drive Belt
(45-T00-004-Tr) Troubleshooting Overview
Section Tt - Troubleshooting Symptoms (New Format)
(71-T02-1001) Engine Performance Troubleshooting Tree
(06-T02-1001a) Engine Performance Troubleshooting Tree (All Engines But Marine)
(06-T02-1001d) Engine Performance Troubleshooting Tree (Marine Engines With Cm850 Ecm)
(08-T02-1002) Fuel Economy Troubleshooting Tree
(105-T02-1005) Vibration Excessive
Section 0 - Complete Engine - Group 00
(45-022-001_00) Service Tools
(45-000-001-Tr) Engine Removal
(45-000-002-Tr) Engine Installation
(45-000-007) Engine Painting
(45-000-008) Engine Mounting Bolts
Section 1 - Cylinder Block - Group 01
(45-022-001_01-Tr) Service Tools
(45-001-005-Tr) Bearings, Connecting Rod
(45-001-006-Tr) Bearings, Main
(45-001-008-Tr) Camshaft
(45-001-010-Tr) Camshaft Bushings
(45-001-012-Tr) Camshaft Gear (Camshaft Installed)
(45-001-013-Tr) Camshaft Gear (Camshaft Removed)
(45-001-014-Tr) Connecting Rod
(45-001-016-Tr) Crankshaft
(45-001-019-Tr) Crankshaft Gear, Front (Crankshaft Removed)
(45-001-023-Tr) Crankshaft Seal, Front
(45-001-024-Tr) Crankshaft Seal, Rear
(45-001-025) Crankshaft Wear Sleeve, Front
(45-001-026-Tr) Cylinder Block
(45-001-028-Tr) Cylinder Liner
(45-001-031-Tr) Gear Cover, Front
(45-001-033-Tr) Gear Housing, Front
(45-001-043-Tr) Piston
(45-001-046-Tr) Piston Cooling Nozzle
(45-001-047-Tr) Piston Rings
(45-001-051-Tr) Vibration Damper, Rubber
(45-001-052-Tr) Vibration Damper, Viscous
(45-001-054-Tr) Piston And Connecting Rod Assembly
(45-001-067-Tr) Crankshaft Wear Sleeve, Rear
(45-001-071-Tr) Crankshaft Speed Indicator Ring
(45-001-089-Tr) Block Stiffener Plate
Section 2 - Cylinder Head - Group 02
(45-022-001_02-Tr) Service Tools
(45-002-001-Tr) Crosshead
(45-002-004-Tr) Cylinder Head
(45-002-016-Tr) Valve Guide Seal, Cylinder Head
(45-002-021) Cylinder Head Gasket
Section 3 - Rocker Levers - Group 03
(45-022-001_03) Service Tools
(45-003-001-Tr) Crankcase Breather (External)
(45-003-002) Crankcase Breather (Internal)
(45-003-004-Tr) Overhead Set
(45-003-008-Tr) Rocker Lever
(45-003-011-Tr) Rocker Lever Cover
(45-003-013-Tr) Rocker Lever Housing
(45-003-018-Tr) Crankcase Breather Tube
(45-003-020) Closed-Crankcase Ventilation System Filter
Section 4 - Cam Followers/Tappets - Group 04
(45-022-001_04-Tr) Service Tools
(45-004-014-Tr) Push Rods Or Tubes
(45-004-015-Tr) Tappet
Section 5 - Fuel System - Group 05
(45-022-001_05-Tr) Service Tools
(45-005-008-Tr) Engine Fuel Heater, Electric
(45-005-010-Tr) Fuel Consumption
(45-005-016-Tr) Fuel Pump
(45-005-020) Fuel Pump Delivery Valve
(45-005-025-Tr) Fuel Pump Gear Pump
(45-005-037-Tr) Fuel Pump Timing
(45-005-045-Tr) Fuel Lift Pump
(45-005-072) Rotor, Caps Fuel Injection Pump
(45-005-078) Injection Control Valve
(45-005-079) Pumping Control Valve
(45-005-081) Snubber, Rate Shape
(45-005-084) Fuel Pump Distributor Inlet Fitting
(45-005-085) Fuel Pump Accumulator Module
(45-005-086) Fuel Pump Distributor And Injection Control Valve Module
(45-005-088) Fuel Pump Cam Housing Module
(45-005-089) Fuel Pump Gear Pump Module
(45-005-090) Fuel Pump Rate Shape Tube
(45-005-226-Tr) Fuel Pump Head Outlet Fitting
(45-005-227-Tr) Fuel Pump Head
(45-005-228-Tr) Fuel Pump Actuator Housing
(45-005-229) Fuel Injection Pump
Section 6 - Injectors And Fuel Lines - Group 06
(45-022-001_06-Tr) Service Tools
(45-006-003-Tr) Air In Fuel
(45-006-006-Tr) Ecm Cooling Plate, Fuel Cooled
(45-006-012-Tr) Fuel Drain Line Restriction
(45-006-013-Tr) Fuel Drain Lines
(45-006-015-Tr) Fuel Filter (Spin-On Type)
(45-006-017-Tr) Fuel Filter Head
(45-006-018-Tr) Fuel Filter Head Bracket
(45-006-020-Tr) Fuel Inlet Restriction
(45-006-024-Tr) Fuel Supply Lines
(45-006-026-Tr) Injector
(45-006-051-Tr) Injector Supply Lines (High Pressure)
(45-006-052-Tr) Fuel Connector (Head Mounted)
(45-006-056) Fuel Pump Air Bleed Line
(45-006-060-Tr) Fuel Rail
(45-006-061-Tr) Fuel Pressure Relief Valve
(45-006-062) Fuel Cooler
(45-006-067) Fuel Rail High Pressure Fitting
Section 7 - Lubricating Oil System - Group 07
(45-022-001_07) Service Tools
(45-007-001-Tr) Engine Oil Heater
(100-007-003) Lubricating Oil Cooler
(45-007-009-Tr) Lubricating Oil Dipstick
(45-007-011-Tr) Lubricating Oil Dipstick Tube
(45-007-013-Tr) Lubricating Oil Filter (Spin-On)
(45-007-014-Tr) Lubricating Oil Filter Bypass Valve
(45-007-015-Tr) Lubricating Oil Filter Head
(45-007-017) Lubricating Oil Filter Head (Remote-Mounted)
(45-007-018) Lubricating Oil Filter Head Adapter
(45-007-021) Lubricating Oil High Pressure Relief Valve
(45-007-024) Lubricating Oil Leaks
(45-007-025-Tr) Lubricating Oil Pan
(45-007-029) Lubricating Oil Pressure Regulator (Main Rifle)
(45-007-031-Tr) Lubricating Oil Pump
(45-007-035-Tr) Lubricating Oil Suction Tube (Block-Mounted)
(45-007-037-Tr) Lubricating Oil System
(100-007-083) Lubricating Oil And Filter Analysis
(45-007-092) Lubricating Oil Lines
Section 8 - Cooling System - Group 08
(45-022-001_08-Tr) Service Tools
(45-008-001) Belt Guard
(45-008-002-Tr) Drive Belt, Cooling Fan
(45-008-006-Tr) Coolant Filter
(45-008-007-Tr) Coolant Filter Head
(45-008-009-Tr) Coolant Filter Valve
(45-008-011-Tr) Coolant Heater
(45-008-013-Tr) Coolant Thermostat
(45-008-014) Coolant Thermostat Housing
(45-008-015) Coolant Thermostat Housing Support
(45-008-016) Coolant Thermostat Seal
(45-008-017-Tr) Coolant Vent Lines
(45-008-018-Tr) Cooling System
(45-008-020-Tr) Cooling System Diagnostics
(45-008-027) Fan Clutch, On-Off
(45-008-038) Fan Shroud Assembly
(45-008-039-Tr) Fan Spacer And Pulley
(45-008-040) Fan, Cooling
(45-008-041-Tr) Marine Gear Oil Cooler
(45-008-042) Radiator
(45-008-045) Radiator Hoses
(45-008-047) Radiator Pressure Cap
(45-008-049) Radiator Shutter Assembly
(45-008-052) Expansion Tank
(45-008-053) Heat Exchanger
(45-008-057) Sea Water Pump
(45-008-059) Zinc Anode
(45-008-062-Tr) Water Pump
(99-008-067) Sea Water Strainer
(45-008-080-Tr) Belt Tensioner, Automatic (Water Pump)
(45-008-082-Tr) Water Inlet Connection
(45-008-083) Keel Cooler
(45-008-103) Sea Water System Diagnostics
(45-008-104) Sea Water Hoses
(45-008-111) Pulley, Fan Idler
(45-008-112) Bracket, Fan Idler Pulley
(45-008-113) Coolant Return Junction Block
(45-008-129) Marine Gear Oil And Fuel Cooler Assembly
Section 9 - Drive Units - Group 09
(45-009-016) Hydraulic Pump Drive
(100-009-051) Refrigerant Compressor
(100-009-052) Drive Belt, Refrigerant Compressor
(100-009-053) Belt Tensioner, Refrigerant Compressor, Automatic
(100-009-055) Refrigerant Compressor Mounting Bracket
Section 10 - Air Intake System - Group 10
(45-022-001_10-Tr) Service Tools
(45-010-005) Aftercooler Assembly (Sea Water)
(45-010-013) Air Cleaner Assembly (Engine-Mounted)
(45-010-019-Tr) Air Crossover
(45-010-022-Tr) Air Inlet Connection
(45-010-024-Tr) Air Leaks, Air Intake And Exhaust Systems
(45-010-027-Tr) Charge-Air Cooler
(45-010-029-Tr) Cold Starting Aid
(45-010-031-Tr) Air Intake Restriction
(45-010-033-Tr) Turbocharger
(45-010-041-Tr) Turbocharger Coolant Hoses
(45-010-045-Tr) Turbocharger Oil Drain Line
(100-010-046) Turbocharger Oil Supply Line
(45-010-050) Turbocharger Wastegate Actuator
(45-010-055) Turbocharger Wastegate Valve Body
(45-010-057-Tr) Intake Manifold Pressure
(45-010-080-Tr) Air Intake Connection
(45-010-108) Air Intake Manifold Cover
(45-010-113-Tr) Turbocharger, Variable Geometry Actuator
(45-010-118) Turbocharger Actuator Air Line
(45-010-131-Tr) Air Intake Connection Adapter
(100-010-133) Inline Air Filter
(45-010-141) Turbocharger Exhaust Connection Adapter
Section 11 - Exhaust System - Group 11
(45-022-001_11-Tr) Service Tools
(45-011-007-Tr) Exhaust Manifold, Dry
(45-011-009-Tr) Exhaust Restriction
(45-011-017) Exhaust Outlet Connection
(45-011-032) Exhaust Gas Pressure Sensor Adapter
(45-011-035) Exhaust Gas Treatment Monitor Unit
(45-011-036-Tr) Exhaust Catalyst
(45-011-037) Exhaust Gas Temperature Sensor
(45-011-038) Exhaust Gas Treatment Monitor Harness
(45-011-039) Exhaust Gas Pressure Sensor
(45-011-040) Aftertreatment Nozzle
Section 12 - Compressed Air System - Group 12
(45-022-001_12) Service Tools
(45-012-003-Tr) Air Compressor Carbon Buildup
(45-012-004-Tr) Air Compressor Coolant Lines
(45-012-007-Tr) Air Compressor Cylinder Head, Single Cylinder
(45-012-013-Tr) Air Compressor Unloader And Valve Assembly
(45-012-014-Tr) Air Compressor
(45-012-016) Air Governor
(45-012-019) Air Leaks, Compressed Air System
(45-012-024-Tr) Air Pressure Relief Valve
Section 13 - Electrical Equipment - Group 13
(45-022-001_13) Service Tools
(45-013-001-Tr) Alternator
(45-013-003-Tr) Alternator Bracket
(45-013-005-Tr) Drive Belt, Alternator
(45-013-007) Batteries
(45-013-009) Battery Cables And Connections
(45-013-017-Tr) Starter Magnetic Switch
(45-013-018) Starter Switch
(45-013-019-Tr) Starter Solenoid
(45-013-020-Tr) Starting Motor
(45-013-023) Charging System Indicator
(99-013-047) Ecm Unswitched Power Terminal Blocks
Section 14 - Engine Testing - Group 14
(45-022-001_14) Service Tools
(100-014-002) Engine Testing (Chassis Dynamometer)
(45-014-003-Tr) Engine Run-In (Chassis Dynamometer)
(45-014-004) Engine Run-In (Without Dynamometer)
(45-014-005) Engine Testing (Engine Dynamometer)
(45-014-006-Tr) Engine Run-In (Engine Dynamometer)
(45-014-008) Engine Testing (In Chassis)
(100-014-010) Crankcase Blowby, Measure
Section 16 - Mounting Adaptations - Group 16
(45-022-001_16) Service Tools
(45-016-002-Tr) Engine Support Bracket, Front
(45-016-003-Tr) Engine Support Bracket, Rear
(45-016-004-Tr) Flexplate
(45-016-005-Tr) Flywheel
(45-016-006-Tr) Flywheel Housing
(45-016-007-Tr) Flywheel Housing, Repto
(45-016-008-Tr) Flywheel Ring Gear
(00-016-010) Engine Mounts
(00-016-025) Propeller Shaft
(00-016-026) Marine Vibration Isolator
(45-016-027-Tr) Engine Drive Shaft
Section 17 - Miscellaneous - Group 17
(45-017-002) Cup Plug
(45-017-007) Pipe Plug
(100-017-011) Straight Thread Plug
(45-017-015) Expansion Plug
Section 20 - Vehicle Braking - Group 20
(45-020-004-Tr) Engine Brake Assembly
(45-020-007) Engine Brake Housing Spacer
(45-020-012-Tr) Engine Brake Solenoid Valve
(45-020-015-Tr) Engine Brake Wiring Harness
Section L - Service Literature
(45-205-001-Tr) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog
Section V - Specifications
(45-018-015-Tr) General Engine
(45-018-016-Tr) Fuel System
(45-018-017-Tr) Lubricating Oil System
(45-018-018-Tr) Cooling System
(45-018-019-Tr) Air Intake System
(45-018-020-Tr) Exhaust System
(45-018-021) Electrical System
(45-018-022) Compressed Air System
(45-018-023) Engine Testing
(45-018-024-Tr) Cummins/Fleetguard® Filter Specifications
(99-018-005) Drive Belt Tension
(99-018-009) Capscrew Markings And Torque Values
(99-018-010) Fraction, Decimal, Millimeter Conversions
(99-018-011) Newton-Meter To Foot-Pound Conversions
(99-018-012) Pipe Plug Torque Values
(99-018-013) Tap-Drill Chart - U.S. Customary And Metric
(99-018-014) Weights And Measures - Conversion Factors
(99-018-028) Barometric Pressure At Altitude
Back
(4021418-History) History
(4021418-Backcover) Backcover
Size: 50.28 MB
Format: PDF
Language: English
Brand: Cummins
Type of Machine: Engine
Type of Manual: Troubleshooting Manual, Repair Manual
Model: Cummins ISC, ISCe, QSC8.3, ISL, ISLe3, ISLe4, QSL9 Engine
Bulletin Number: 4021418
Publication Date: 2000-2010
Number of Pages: 1806 Pages
Contents:
Front
(4021418-Titlepage) Titlepage
(Tr-Frwd) Foreword
Section I - Introduction
(99-204-002-Tr) About The Manual
(99-204-003-Tr) How To Use The Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-Tr) General Safety Instructions
(99-204-007-Tr) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms And Abbreviations
Section E - Engine And System Identification
(45-100-001-Tr) Engine Identification
(45-100-002-Tr) Engine Diagrams
Section F - Familiarization
(45-000-999) Complete Engine - Overview
(45-003-999) Rocker Levers - Overview
(45-005-999-Tr) Fuel System - Overview
(45-200-001-Tr) Flow Diagram - Fuel System
(45-006-999-Tr) Injectors And Fuel Lines - Overview
(45-007-999) Lubricating Oil System - Overview
(45-200-002-Tr) Flow Diagram, Lubricating Oil System
(45-008-999) Cooling System - Overview
(45-200-003-Tr) Flow Diagram - Cooling System
(45-010-999-Tr) Air Intake System - Overview
(45-200-004-Tr) Flow Diagram - Air Intake System
(45-011-999-Tr) Exhaust System - Overview
(45-200-005-Tr) Flow Diagram, Exhaust System
(45-012-999-Tr) Compressed Air System - Overview
(45-200-006) Flow Diagram, Compressed Air System
(45-013-999) Electrical Equipment - Overview
(45-014-999) Engine Testing - Overview
(45-020-999) Vehicle Braking - Overview
Section Ts - Troubleshooting Symptoms
(99-T00-001-Tr) Troubleshooting Procedures And Techniques
(99-T00-002) Troubleshooting Symptom Charts
(4021418-T004-Tr) Air Compressor Air Pressure Rises Slowly
(4021418-T005-Tr) Air Compressor Cycles Frequently
(4021418-T006-Tr) Air Compressor Noise Is Excessive
(4021418-T007-Tr) Air Compressor Pumping Excess Lubricating Oil Into The Air System
(4021418-T008-Tr) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(4021418-T009-Tr) Air Compressor Will Not Pump Air
(4021418-T010-Tr) Air Compressor Will Not Stop Pumping
(4021418-T013-Tr) Alternator Not Charging Or Insufficient Charging
(4021418-T014-Tr) Alternator Overcharging
(4021418-T020-Tr) Coolant Loss - External
(4021418-T021-Tr) Coolant Loss - Internal
(4021418-T022-Tr) Coolant Temperature Above Normal - Gradual Overheat
(4021418-T023-Tr) Coolant Temperature Above Normal - Sudden Overheat
(4021418-T024-Tr) Coolant Temperature Below Normal
(4021418-T025-Tr) Coolant In The Lubricating Oil
(4021418-T026-156-Tr) Coolant Temperature Above Normal - Sea Water Cooling System
(4021418-T027-Tr) Crankcase Gases (Blowby) Excessive
(4021418-T036-Tr) Engine Brake Does Not Operate
(4021418-T037-Tr) Engine Brake - Low Retarding Power Or Slow To Activate
(4021418-T047-Tr) Engine Noise Excessive
(4021418-T048-Tr) Engine Noise Excessive - Combustion Knocks
(4021418-T049-Tr) Engine Noise Excessive - Connecting Rod
(4021418-T050-Tr) Engine Noise Excessive - Main Bearing
(4021418-T051-Tr) Engine Noise Excessive - Piston
(4021418-T052-Tr) Engine Noise Excessive - Turbocharger
(4021418-T074-005-Tr) (Engine Will Not Crank - (Electric Starter)
(4021418-T074-010-Tr) (Engine Cranks Slowly - (Electric Starter)
(4021418-T077-Tr) Engine Will Not Crank Or Cranks Slowly (Air Starter)
(4021418-T081-Tr) Engine Will Not Shut Off
(4021418-T090-Tr) Fuel In The Sea Water
(4021418-T091-Tr) Fuel In Coolant
(4021418-T092-Tr) Fuel In The Lubricating Oil
(4021418-T096-Tr) Intake Manifold Air Temperature Above Specification
(4021418-T097-Tr) Intake Manifold Pressure (Boost) Is Below Normal
(4021418-T102-Tr) Lubricating Oil Consumption Excessive
(4021418-T103-Tr) Lubricating Oil Contaminated
(4021418-T104-Tr) Lubricating Oil Pressure High
(4021418-T105-Tr) Lubricating Oil Pressure Low
(4021418-T106-Tr) Lubricating Oil Sludge In The Crankcase Excessive
(4021418-T107-Tr) Lubricating Oil Temperature Above Specification
(4021418-T108-Tr) Lubricating Or Transmission Oil In The Coolant
(4021418-T122-Tr) Turbocharger Leaks Engine Oil Or Fuel
(4021418-T128-Tr) Urea Usage - Abnormal
(4021418-T170-Tr) Engine Noise Excessive - Drive Belt
(45-T00-004-Tr) Troubleshooting Overview
Section Tt - Troubleshooting Symptoms (New Format)
(71-T02-1001) Engine Performance Troubleshooting Tree
(06-T02-1001a) Engine Performance Troubleshooting Tree (All Engines But Marine)
(06-T02-1001d) Engine Performance Troubleshooting Tree (Marine Engines With Cm850 Ecm)
(08-T02-1002) Fuel Economy Troubleshooting Tree
(105-T02-1005) Vibration Excessive
Section 0 - Complete Engine - Group 00
(45-022-001_00) Service Tools
(45-000-001-Tr) Engine Removal
(45-000-002-Tr) Engine Installation
(45-000-007) Engine Painting
(45-000-008) Engine Mounting Bolts
Section 1 - Cylinder Block - Group 01
(45-022-001_01-Tr) Service Tools
(45-001-005-Tr) Bearings, Connecting Rod
(45-001-006-Tr) Bearings, Main
(45-001-008-Tr) Camshaft
(45-001-010-Tr) Camshaft Bushings
(45-001-012-Tr) Camshaft Gear (Camshaft Installed)
(45-001-013-Tr) Camshaft Gear (Camshaft Removed)
(45-001-014-Tr) Connecting Rod
(45-001-016-Tr) Crankshaft
(45-001-019-Tr) Crankshaft Gear, Front (Crankshaft Removed)
(45-001-023-Tr) Crankshaft Seal, Front
(45-001-024-Tr) Crankshaft Seal, Rear
(45-001-025) Crankshaft Wear Sleeve, Front
(45-001-026-Tr) Cylinder Block
(45-001-028-Tr) Cylinder Liner
(45-001-031-Tr) Gear Cover, Front
(45-001-033-Tr) Gear Housing, Front
(45-001-043-Tr) Piston
(45-001-046-Tr) Piston Cooling Nozzle
(45-001-047-Tr) Piston Rings
(45-001-051-Tr) Vibration Damper, Rubber
(45-001-052-Tr) Vibration Damper, Viscous
(45-001-054-Tr) Piston And Connecting Rod Assembly
(45-001-067-Tr) Crankshaft Wear Sleeve, Rear
(45-001-071-Tr) Crankshaft Speed Indicator Ring
(45-001-089-Tr) Block Stiffener Plate
Section 2 - Cylinder Head - Group 02
(45-022-001_02-Tr) Service Tools
(45-002-001-Tr) Crosshead
(45-002-004-Tr) Cylinder Head
(45-002-016-Tr) Valve Guide Seal, Cylinder Head
(45-002-021) Cylinder Head Gasket
Section 3 - Rocker Levers - Group 03
(45-022-001_03) Service Tools
(45-003-001-Tr) Crankcase Breather (External)
(45-003-002) Crankcase Breather (Internal)
(45-003-004-Tr) Overhead Set
(45-003-008-Tr) Rocker Lever
(45-003-011-Tr) Rocker Lever Cover
(45-003-013-Tr) Rocker Lever Housing
(45-003-018-Tr) Crankcase Breather Tube
(45-003-020) Closed-Crankcase Ventilation System Filter
Section 4 - Cam Followers/Tappets - Group 04
(45-022-001_04-Tr) Service Tools
(45-004-014-Tr) Push Rods Or Tubes
(45-004-015-Tr) Tappet
Section 5 - Fuel System - Group 05
(45-022-001_05-Tr) Service Tools
(45-005-008-Tr) Engine Fuel Heater, Electric
(45-005-010-Tr) Fuel Consumption
(45-005-016-Tr) Fuel Pump
(45-005-020) Fuel Pump Delivery Valve
(45-005-025-Tr) Fuel Pump Gear Pump
(45-005-037-Tr) Fuel Pump Timing
(45-005-045-Tr) Fuel Lift Pump
(45-005-072) Rotor, Caps Fuel Injection Pump
(45-005-078) Injection Control Valve
(45-005-079) Pumping Control Valve
(45-005-081) Snubber, Rate Shape
(45-005-084) Fuel Pump Distributor Inlet Fitting
(45-005-085) Fuel Pump Accumulator Module
(45-005-086) Fuel Pump Distributor And Injection Control Valve Module
(45-005-088) Fuel Pump Cam Housing Module
(45-005-089) Fuel Pump Gear Pump Module
(45-005-090) Fuel Pump Rate Shape Tube
(45-005-226-Tr) Fuel Pump Head Outlet Fitting
(45-005-227-Tr) Fuel Pump Head
(45-005-228-Tr) Fuel Pump Actuator Housing
(45-005-229) Fuel Injection Pump
Section 6 - Injectors And Fuel Lines - Group 06
(45-022-001_06-Tr) Service Tools
(45-006-003-Tr) Air In Fuel
(45-006-006-Tr) Ecm Cooling Plate, Fuel Cooled
(45-006-012-Tr) Fuel Drain Line Restriction
(45-006-013-Tr) Fuel Drain Lines
(45-006-015-Tr) Fuel Filter (Spin-On Type)
(45-006-017-Tr) Fuel Filter Head
(45-006-018-Tr) Fuel Filter Head Bracket
(45-006-020-Tr) Fuel Inlet Restriction
(45-006-024-Tr) Fuel Supply Lines
(45-006-026-Tr) Injector
(45-006-051-Tr) Injector Supply Lines (High Pressure)
(45-006-052-Tr) Fuel Connector (Head Mounted)
(45-006-056) Fuel Pump Air Bleed Line
(45-006-060-Tr) Fuel Rail
(45-006-061-Tr) Fuel Pressure Relief Valve
(45-006-062) Fuel Cooler
(45-006-067) Fuel Rail High Pressure Fitting
Section 7 - Lubricating Oil System - Group 07
(45-022-001_07) Service Tools
(45-007-001-Tr) Engine Oil Heater
(100-007-003) Lubricating Oil Cooler
(45-007-009-Tr) Lubricating Oil Dipstick
(45-007-011-Tr) Lubricating Oil Dipstick Tube
(45-007-013-Tr) Lubricating Oil Filter (Spin-On)
(45-007-014-Tr) Lubricating Oil Filter Bypass Valve
(45-007-015-Tr) Lubricating Oil Filter Head
(45-007-017) Lubricating Oil Filter Head (Remote-Mounted)
(45-007-018) Lubricating Oil Filter Head Adapter
(45-007-021) Lubricating Oil High Pressure Relief Valve
(45-007-024) Lubricating Oil Leaks
(45-007-025-Tr) Lubricating Oil Pan
(45-007-029) Lubricating Oil Pressure Regulator (Main Rifle)
(45-007-031-Tr) Lubricating Oil Pump
(45-007-035-Tr) Lubricating Oil Suction Tube (Block-Mounted)
(45-007-037-Tr) Lubricating Oil System
(100-007-083) Lubricating Oil And Filter Analysis
(45-007-092) Lubricating Oil Lines
Section 8 - Cooling System - Group 08
(45-022-001_08-Tr) Service Tools
(45-008-001) Belt Guard
(45-008-002-Tr) Drive Belt, Cooling Fan
(45-008-006-Tr) Coolant Filter
(45-008-007-Tr) Coolant Filter Head
(45-008-009-Tr) Coolant Filter Valve
(45-008-011-Tr) Coolant Heater
(45-008-013-Tr) Coolant Thermostat
(45-008-014) Coolant Thermostat Housing
(45-008-015) Coolant Thermostat Housing Support
(45-008-016) Coolant Thermostat Seal
(45-008-017-Tr) Coolant Vent Lines
(45-008-018-Tr) Cooling System
(45-008-020-Tr) Cooling System Diagnostics
(45-008-027) Fan Clutch, On-Off
(45-008-038) Fan Shroud Assembly
(45-008-039-Tr) Fan Spacer And Pulley
(45-008-040) Fan, Cooling
(45-008-041-Tr) Marine Gear Oil Cooler
(45-008-042) Radiator
(45-008-045) Radiator Hoses
(45-008-047) Radiator Pressure Cap
(45-008-049) Radiator Shutter Assembly
(45-008-052) Expansion Tank
(45-008-053) Heat Exchanger
(45-008-057) Sea Water Pump
(45-008-059) Zinc Anode
(45-008-062-Tr) Water Pump
(99-008-067) Sea Water Strainer
(45-008-080-Tr) Belt Tensioner, Automatic (Water Pump)
(45-008-082-Tr) Water Inlet Connection
(45-008-083) Keel Cooler
(45-008-103) Sea Water System Diagnostics
(45-008-104) Sea Water Hoses
(45-008-111) Pulley, Fan Idler
(45-008-112) Bracket, Fan Idler Pulley
(45-008-113) Coolant Return Junction Block
(45-008-129) Marine Gear Oil And Fuel Cooler Assembly
Section 9 - Drive Units - Group 09
(45-009-016) Hydraulic Pump Drive
(100-009-051) Refrigerant Compressor
(100-009-052) Drive Belt, Refrigerant Compressor
(100-009-053) Belt Tensioner, Refrigerant Compressor, Automatic
(100-009-055) Refrigerant Compressor Mounting Bracket
Section 10 - Air Intake System - Group 10
(45-022-001_10-Tr) Service Tools
(45-010-005) Aftercooler Assembly (Sea Water)
(45-010-013) Air Cleaner Assembly (Engine-Mounted)
(45-010-019-Tr) Air Crossover
(45-010-022-Tr) Air Inlet Connection
(45-010-024-Tr) Air Leaks, Air Intake And Exhaust Systems
(45-010-027-Tr) Charge-Air Cooler
(45-010-029-Tr) Cold Starting Aid
(45-010-031-Tr) Air Intake Restriction
(45-010-033-Tr) Turbocharger
(45-010-041-Tr) Turbocharger Coolant Hoses
(45-010-045-Tr) Turbocharger Oil Drain Line
(100-010-046) Turbocharger Oil Supply Line
(45-010-050) Turbocharger Wastegate Actuator
(45-010-055) Turbocharger Wastegate Valve Body
(45-010-057-Tr) Intake Manifold Pressure
(45-010-080-Tr) Air Intake Connection
(45-010-108) Air Intake Manifold Cover
(45-010-113-Tr) Turbocharger, Variable Geometry Actuator
(45-010-118) Turbocharger Actuator Air Line
(45-010-131-Tr) Air Intake Connection Adapter
(100-010-133) Inline Air Filter
(45-010-141) Turbocharger Exhaust Connection Adapter
Section 11 - Exhaust System - Group 11
(45-022-001_11-Tr) Service Tools
(45-011-007-Tr) Exhaust Manifold, Dry
(45-011-009-Tr) Exhaust Restriction
(45-011-017) Exhaust Outlet Connection
(45-011-032) Exhaust Gas Pressure Sensor Adapter
(45-011-035) Exhaust Gas Treatment Monitor Unit
(45-011-036-Tr) Exhaust Catalyst
(45-011-037) Exhaust Gas Temperature Sensor
(45-011-038) Exhaust Gas Treatment Monitor Harness
(45-011-039) Exhaust Gas Pressure Sensor
(45-011-040) Aftertreatment Nozzle
Section 12 - Compressed Air System - Group 12
(45-022-001_12) Service Tools
(45-012-003-Tr) Air Compressor Carbon Buildup
(45-012-004-Tr) Air Compressor Coolant Lines
(45-012-007-Tr) Air Compressor Cylinder Head, Single Cylinder
(45-012-013-Tr) Air Compressor Unloader And Valve Assembly
(45-012-014-Tr) Air Compressor
(45-012-016) Air Governor
(45-012-019) Air Leaks, Compressed Air System
(45-012-024-Tr) Air Pressure Relief Valve
Section 13 - Electrical Equipment - Group 13
(45-022-001_13) Service Tools
(45-013-001-Tr) Alternator
(45-013-003-Tr) Alternator Bracket
(45-013-005-Tr) Drive Belt, Alternator
(45-013-007) Batteries
(45-013-009) Battery Cables And Connections
(45-013-017-Tr) Starter Magnetic Switch
(45-013-018) Starter Switch
(45-013-019-Tr) Starter Solenoid
(45-013-020-Tr) Starting Motor
(45-013-023) Charging System Indicator
(99-013-047) Ecm Unswitched Power Terminal Blocks
Section 14 - Engine Testing - Group 14
(45-022-001_14) Service Tools
(100-014-002) Engine Testing (Chassis Dynamometer)
(45-014-003-Tr) Engine Run-In (Chassis Dynamometer)
(45-014-004) Engine Run-In (Without Dynamometer)
(45-014-005) Engine Testing (Engine Dynamometer)
(45-014-006-Tr) Engine Run-In (Engine Dynamometer)
(45-014-008) Engine Testing (In Chassis)
(100-014-010) Crankcase Blowby, Measure
Section 16 - Mounting Adaptations - Group 16
(45-022-001_16) Service Tools
(45-016-002-Tr) Engine Support Bracket, Front
(45-016-003-Tr) Engine Support Bracket, Rear
(45-016-004-Tr) Flexplate
(45-016-005-Tr) Flywheel
(45-016-006-Tr) Flywheel Housing
(45-016-007-Tr) Flywheel Housing, Repto
(45-016-008-Tr) Flywheel Ring Gear
(00-016-010) Engine Mounts
(00-016-025) Propeller Shaft
(00-016-026) Marine Vibration Isolator
(45-016-027-Tr) Engine Drive Shaft
Section 17 - Miscellaneous - Group 17
(45-017-002) Cup Plug
(45-017-007) Pipe Plug
(100-017-011) Straight Thread Plug
(45-017-015) Expansion Plug
Section 20 - Vehicle Braking - Group 20
(45-020-004-Tr) Engine Brake Assembly
(45-020-007) Engine Brake Housing Spacer
(45-020-012-Tr) Engine Brake Solenoid Valve
(45-020-015-Tr) Engine Brake Wiring Harness
Section L - Service Literature
(45-205-001-Tr) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog
Section V - Specifications
(45-018-015-Tr) General Engine
(45-018-016-Tr) Fuel System
(45-018-017-Tr) Lubricating Oil System
(45-018-018-Tr) Cooling System
(45-018-019-Tr) Air Intake System
(45-018-020-Tr) Exhaust System
(45-018-021) Electrical System
(45-018-022) Compressed Air System
(45-018-023) Engine Testing
(45-018-024-Tr) Cummins/Fleetguard® Filter Specifications
(99-018-005) Drive Belt Tension
(99-018-009) Capscrew Markings And Torque Values
(99-018-010) Fraction, Decimal, Millimeter Conversions
(99-018-011) Newton-Meter To Foot-Pound Conversions
(99-018-012) Pipe Plug Torque Values
(99-018-013) Tap-Drill Chart - U.S. Customary And Metric
(99-018-014) Weights And Measures - Conversion Factors
(99-018-028) Barometric Pressure At Altitude
Back
(4021418-History) History
(4021418-Backcover) Backcover
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