Crown Reach Truck ESR5000 Maintenance Manual_812577-006

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Crown Reach Truck ESR5000 Maintenance Manual_812577-006
Size : 34.2 MB
Format : PDF
Language : English
Brand: Crown
Type of machine: Forklift
Type of document: Maintenance Manual
Model: Crown Reach Truck ESR5000
Number of Pages: 534 Pages
Order Number: 812577-006

Contents:
Introduction

Important Information​

Specification Number​

Safety

Safety Notices​

Basic Safety Notices​

Lubrication & Adjustment

Transport and Storage​

Truck Assembly and Commissioning​

Placing the Truck in Storage​

Component Access​

Recommended Lubricants and Consumables​

Planned Maintenance and Inspection​

Torques​

Load Wheels​

Support Blocks​

Cleaning the Truck and Components​

Hydraulic System

Abbreviations Used​

Feature Descriptions​

Hydraulic Components​

Depressurising the Hydraulic System​

Bleeding and Flushing the System​

Drift Tests​

Hydraulic Oil Reservoir​

Replacing the Hydraulic Oil​

Replacing the Filter​

Replacing the Hydraulic Pump​

Hydraulic Port Torques​

Drive Unit

Gear Unit​

Drive Wheel​

Electrical System

Electrical Components​

Service Menu Structure​

Service Menu - General​

Analyzer Menu​

Calibration Menu​

Features Menu​

Hour Meter Menu​

Log Events Menu​

Performance Menu​

Utilities Menu​

Event Codes​

Event Codes 100 - 186​

Event Codes 200 - 286​

Event Codes 300 - 385​

Event Codes 430 - 465​

Event Codes 840 - 886​

Control Modules and Display Screen​

PMT Test​

Replacing the Height Encoder​

Replacing the HGT(R)S Switch​

Replacing the Armrest Controls​

Repairing Contactors​

Repairing the Main Contactor​

Replacing the Danaher Traction Motor​

Replacing the Sensor Bearing on the Danaher Traction motor​

Replacing the Crown Traction motor​

Replacing the Pump Motor​

Replacing the Sensor Bearing on the Danaher Pump Motor​

Choosing the Correct Battery Cable Length​

Brake System

Service and Parking Brake​

Service and Parking Brake Danaher Motor​

Parking Brake - Crown Motor​

Load Wheel Brake​

Testing and Adjusting the Brake Pedal Clearance​

Adding Brake Fluid​

Brake Power Control​

Steering

Function​

Steering Errors​

Proximity Switches SFS2 and SFS1 SA​

Steer Motor and Steering Transmission​

Steering Wheel​

Replacing Encoder ECR2​

Lifting Mechanism

Mast​

Adjusting the Mast Tilt​

Mast Removal I Assembly​

Dismantling and Assembling the Mast​

Replacing the Mast Rollers​

Integrated Sideshifter​

Lift Cylinder Removal and Assembly​

Reach Cylinder Removal and Assembly​

Free Lift Cylinder Removal and Assembly​

Chain Supports and Lift Chains​

Inspecting Chain Supports and Lift Chains​

Lubricating Lift Chains​

Separating Lift Chains​

Forks​

Fork Inspection​

Reach Carriage​

Cylinders

General​

Tools​

Rod Seal Removal and Assembly​

Repairing Cylinders​

Repairing Lift Cylinders​

Repairing the Free Lift Cylinder​

Repairing the Reach Cylinder​

Repairing the Sideshifter Cylinder​

Schematic Diagrams

Wire Colour Code​

General Contact Symbol Abbreviations​

Electrical Wiring Diagrams​

Power Up Circuit​

Wiring Diagram (Fingertip and Dual Axis Hydraulic Control Levers)​

Wiring Diagram (Fingertip and Dual Axis Hydraulic Control Levers)​

Wiring Diagram (Multitask Control Handle)​

Wiring Diagram (Multitask Control Handle)​

Main Harness, ESR 5000, Danaher Motor​

Main Harness, ESR 5000, Danaher Motor​

Main Harness, ESR 5000, Danaher Motor​

Main Harness, ESR 5000, Crown Motor​

Main Harness, ESR 5000, Crown Motor​

Main Harness, ESR 5000, Crown Motor​

Main Harness, ESR 5000, Crown Motor​

Main Harness, ESR S000S, Crown Motor​

Main Harness, ESR S000S, Crown Motor​

Main Harness, ESR 5000S, Crown Motor​

Harness, ESR 5000 Armrest​

Harness, ESR 5000S Armrest​

Harness, ESR 5000S Armrest​

Wire Harness: Terminal to Reach Carriage​

Cable Assy Truck, Reach Carriage​

Cable Assy Valve Block, Mast​

Cable Assy Valve Block, Mast​

Fork Carriage Harness Extended, ESR 5000, Mast​

Fork Carriage Harness Standard, ESR 5000, Mast​

Fork Carriage Switch Assy, ESR 5000, Mast​

Fork Carriage, 5th Function, ESR 5000, Mast​

Fork Carriage, LS Bridge, ESR 5000, Mast​

FKS Heater Assembly, Mast​

Cable Mast 10 Core Assy, ESR 5000, Mast​

Cable Mast 6 Core Assy. ESR 5000. Mast​

VT Camera, Reach Carriage to Chassis, Option​

VT Camera, DC I DC to Control Box, Option​

VT Camera, Mast, Option​

VT Camera, Box to Chassis, Option​

Motec Camera, Supply to b/w Monitor, Option​

Motec Camera, Component to Reach, Option​

Motec Camera, Supply to Display Box, Option​

Motec Camera, Fork Camera, Option​

Motec Camera, Inner Mast, Option​

Motec Camera, Reach to Display Box, Option​

Motec Camera, Mast (Fork Camera), Option​

Cold Store Harness, ESR 5000, Option​

Cold Store Harness, ESR 5000, Option​

Cold Store, Armrest Harness, ESR 5000, Option​

Cold Store, Armrest Harness, ESR 5000S, Option​

Beacon Loom, Option​

Beacon Loom, Option​

Working Light 24V Loom, Option​

Travel Alarm Harness, Option​

Heated Seat, ESR 5000, Option​

DC/DC Converter Loom, Option​

DC/DC Converter Loom, Option​

Reading Light Harness, Option​

Reading Light Harness, Option​

Working Light 12V, Harness, Option​

Working Light 12V, Harness, Option​

InfoLink, Harness, Option​

InfoLink, Harness, Option​

DCDC Converter Loom NA, Option​

DC/DC Converter Loom NA, Option​

48V Supply, Option​

Power Supply Cable, Option​

Bypass Cable, Seat Heating Switch, Option​

Supply Cable, ESR 5000, PSA​

Lights 12V, PSA​

Hydraulic Schematic

Hydraulic Symbols​

Hydraulic Diagram​