Zoomlion Telescopic Boom Lifts ZT88J-V Service And Maintenance Manual 2024 EN

[Momed80]

Download this document, you need 1050 Gallons

Zoomlion Telescopic Boom Lifts ZT88J-V Service And Maintenance Manual 2024 EN
Size: 11.31 MB
Format: PDF
Language: English
Brand: Zoomlion
Type of Machine: Telescopic Boom Lifts
Type of Manual: Fault Code, Service Manual, Maintenance Manual, Hydraulic Schematic, Electrical Schematic
Model: Zoomlion ZT88J-V Telescopic Boom Lifts
Publication Date: 2024
Number of Pages: 190 Pages

Contents:
Section 1 Maintenance Safety Instruction
1.1 Maintenance Personnel Duties, Requirements And Safety Equipment
1.1.1 Duties
1.1.2 Basic Requirements
1.1.3 Personnel Safety Equipment
1.2 Maintenance Precautions
1.2.1 Precautions
1.2.2 Precautions In Maintenance
Section 2 Technical Parameters
2.1 Performance
2.2 Specification And Performance
2.3 Capacity
2.4 Components
2.4.1 Engine
2.4.2 Battery
2.5 Tire
2.6 Functional Speed
2.6.1 Operating Procedure When Testing Speed
2.6.2 Test Cautions
2.7 Torque Requirements
2.8 Lubrication
2.8.1 Hydraulic Oil
2.9 Pressure Setting
Section 3 General Introduction
3.1 Machine Preparation, Inspection And Maintenance
3.1.1 General Introduction
3.1.2 Preparation, Inspection And Maintenance
3.1.3 Pre-Delivery And Daily Inspections
3.1.4 Machine Annual Inspection
3.1.5 Preventive Maintenance
3.2 Maintenance And Instruction
3.2.1 General Description
3.2.2 Safety And Operating Standards
3.2.3 Cleaning
3.2.4 Component Disassembly And Installation
3.2.5 Component Disassembly And Reinstallation
3.2.6 Pressure-Fit Parts
3.2.7 Bearings
3.2.8 Washer
3.2.9 Bolt And Torque Applications
3.2.10 Hydraulic Line And Electric Wiring
3.2.11 Hydraulic System
3.2.12 Lubrication
3.2.13 Battery
3.2.14 Lubrication And Maintenance
3.3 Lubrication And Information
3.3.1 Hydraulic System
3.3.2 Hydraulic Oil
3.3.3 Replace Hydraulic Oil
3.3.4 Lubrication Spec
3.4 Cylinder Drift Test
3.4.1 Platform Drift
3.4.2 Cylinder Drift
3.5 Pin And Bearing Inspection Instructions
3.5.1 Fiber Bearing
3.6 Welding On The Device
3.6.1 Please Perform The Following Operations When Welding On The Device.
3.6.2 Do Not Perform The Following Operations When Welding On The Device
3.7 Use Insulating Silicone Grease At Electrical Connections
3.8 Engine Electrical System Maintenance
Section 4 Chassis And Turntable
4.1 Tire And Wheel
4.1.1 Tire Inflation
4.1.2 Tire Damage
4.1.3 Tire Replacement
4.1.4 Wheel Replacement
4.1.5 Wheel Installation
4.2 Swing Axle Exhaust And Locking Test
4.2.1 Floating Cylinder Exhaust
4.2.2 Swing Axle Lock Test
4.3 Chassis Angle Sensor System
4.4 Auxiliary Power System
4.5 Oscillating Axle System
4.6 Traveling Drive System
4.7 Travel Reducer
4.7.1 Disassembly
4.7.2 Installation
4.8 Travel Motor
4.8.1 Disassembly
4.8.2 Installation
4.9 Rotary Motor
4. 10 Rotary Reducer
4. 10.1 Check And Maintenance
4. 10.2 Gear Oil Replacement
4.1 1 Slewing Bearing
4.1 1.1 Slewing Bearing Lubrication
4.1 1.2 Check And Maintenance
4.1 1.3 Disassembly
4.12 Slewing Gear Clearance Adjustment
4. 13 Generator
4. 13.1 Check And Maintenance
4. 13.2 Carbon Brush And Slip Ring Maintenance
4.14 Engine System
4.14.1 Engine Main Components
4.14.2 Fuel System
4.14.3 Cool System
4.14.4 Lubrication System
4.14.5 Control System
Section 5 Boom And Platform
5.1 Platform And Jib
5.1.1 Anti-Crushing Device
5.1.2 Load Cell
5.1.3 Rotary Actuator
5.1.4 Jib Lifting Cylinder
5.2 Boom Assembly
5.2.1 Cable
5.2.2 Leveling Cylinder
5.2.3 Lifting Cylinder
5.2.4 Main Boom
5.2.5 Link
5.2.6 Boom Disassembly
5.2.7 Wire Rope Pulley
5.3 Load Cell Check
5.3.1 Load Cell Check
5.3.2 Platform Leveling Sensor Check
5.3.3 Boom Tilt Sensor Check
5.3.4 Calibration Of Boom Length Sensor
5.3.5 Check Of Wire Rope Damage Indication System
5.3.6 Drive Speed Limit Check
Section 6 Electrical System Maintenance
6.1 General Introduction
6.2 Multimeter Basic Operation
6.2.1 Grounding
6.2.2 Backside Detection
6.2.3 Minimum Value/Maximum Value
6.2.4 Polarity
6.2.5 Range
6.2.6 Voltage Measurement
6.2.7 Resistance Measurement
6.2.8 Conduction Test
6.2.9 Current Measurement
6.3 Deutsch Connector
6.3.1 Dt/Dtp Series Connector Assembly
6.3.2 Dt/Dtp Series Connector Disassembly
6.3.3 Hd30/Hdp20 Series Connector Assembly
6.3.4 Hd30/Hdp20 Series Connector Removal
6.4 Control System
6.4.1 Control System Description
6.4.2 Electrical Components Position
6.4.3 Display Function And Operation
6.4.4 Data Monitoring And Info Query
6.4.5 Parameters Management And Password Tool
6.4.6 Sensor Calibration
6.5 Fault Analysis And Solution
6.6 Fault Code
6.7 Electrical Schematics
Section 7 Hydraulic System Maintenance
7.1 Hydraulic System Safety
7.2 Hydraulic System Cleaning And Lubrication
7.3 Hydrulic System Piping
7.4 Hydraulic Oil Replacement
7.5 Hydraulic Components
7.6 Function Of Hydraulic Components
7.7 Pressure Design Value Under Rated Load
7.8 Hydraulic Schematics