Zoomlion Telescopic Boom Lifts ZT58J Service And Maintenance Manual 2022 EN

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Zoomlion Telescopic Boom Lifts ZT58J Service And Maintenance Manual 2022 EN
Size: 6.38 MB
Format: PDF
Language: English
Brand: Zoomlion
Type of Machine: Telescopic Boom Lifts
Type of Manual: Fault Code, Service Manual, Maintenance Manual, Hydraulic Schematic, Electrical Schematic
Model: Zoomlion ZT58J Telescopic Boom Lifts
Publication Date: 2022
Number of Pages: 153 Pages

Contents:
Section 1 Maintenance Safety Instruction
1.1 Maintenance Personnel Duties, Requirements And Safety Equipment
1.1.1 Duties
1.1.2 Basic Requirements
1.1.3 Personnel Safety Equipment
1.2 Maintenance Precautions
1.2.1 Precautions
1.2.2 Precautions In Maintenance
Section 2 Technical Parameters
2.1 Performance
2.2 Specification And Performance
2.3 Capacity
2.4 Components Specification
2.4.1 Engine
2.4.2 Battery
2.5 Tire
2.6 Functional Speed
2.6.1 Operating Procedure When Testing Speed
2.6.2 Test Cautions
2.7 Torque Requirements
2.8 Lubrication
2.8.1 Hydraulic Oil
2.9 Pressure Setting
Section 3 General Introduction
3.1 Machine Preparation, Inspection And Maintenance
3.1.1 General Introduction
3.1.2 Preparation, Inspection And Maintenance
3.1.3 Pre-Delivery And Daily Inspections
3.1.4 Machine Annual Inspection
3.1.5 Preventive Maintenance
3.2 Maintenance And Instruction
3.2.1 General Description
3.2.2 Safety And Operating Standards
3.2.3 Cleaning
3.2.4 Component Disassembly And Installation
3.2.5 Component Disassembly And Reinstallation
3.2.6 Pressure-Fit Parts
3.2.7 Bearings
3.2.8 Washer
3.2.9 Bolt And Torque Applications
3.2.10 Hydraulic Line And Electric Wiring
3.2.11 Hydraulic System
3.2.12 Lubrication
3.2.13 Battery
3.2.14 Lubrication And Maintenance
3.3 Lubrication And Information
3.3.1 Hydraulic System
3.3.2 Hydraulic Oil
3.3.3 Hydraulic Oil Replacement
3.3.4 Lubrication Specification
3.4 Cylinder Drift Test
3.4.1 Platform Drift
3.4.2 Cylinder Drift
3.5 Pin And Bearing Inspection Instructions
3.5.1 Fiber Bearing
3.6 Welding On The Device
3.6.1 Please Perform The Following Operations When Welding On The Device
3.6.2 Do Not Perform The Following Operations When Welding On The Device
3.7 Use Insulating Grease In Electrical Connection Locations
3.8 Engine Electrical System Maintenance
Section 4 Chassis And Turntable
4.1 Tire And Wheel
4.1.1 Tire Inflation
4.1.2 Tire Damage
4.1.3 Tire Replacement
4.1.4 Wheel Replacement
4.1.5 Wheel Installation
4.2 Chassis Angle Sensor System
4.3 Auxiliary Power System
4.4 Outrigger Extension System
4.5 Traveling Drive System
4.6 Travel Reducer
4.6.1 Disassembly
4.6.2 Installation
4.7 Traveling Motor
4.7.1 Disassembly
4.7.2 Installation
4.8 Steering Control System
4.9 Drive/Steer Speed Control
4.10 Driving Direction System
4.11 Rotary Motor
4.12 Rotary Reducer
4.12.1 Check And Maintenance
4.12.2 Gear Oil Replacement
4.13 Slewing Bearing
4.13.1 Slewing Bearing Lubrication
4.13.2 Check And Maintenance
4.13.3 Disassembly
4.14 Slewing Gear Clearance Adjustment
4.15 Generator
4.15.1 Check And Maintenance
4.15.2 Carbon Brush And Slip Ring Maintenance
4.16 Engine System
4.16.1 Engine Main Components
4.16.2 Fuel System
4.16.3 Cooling System
4.16.4 Lubrication System
4.16.5 Control System
Section 5 Boom And Platform
5.1 Platform And Jib
5.1.1 Load Cell
5.1.2 Jib Chain
5.1.3 Rotary Actuator
5.1.4 Jib Lifting Cylinder
5.1.5 Platform Leveling Cylinder
5.1.6 Jib Telescopic Cylinder
5.2 Boom Assembly
5.2.1 Cable
5.2.2 Jib Leveling Cylinder
5.2.3 Jib Lifting Cylinder
5.2.4 Boom
5.2.5 Telescopic Cylinder
5.2.6 Wire Rope Pulley Disassembly
5.2.7 Wire Rope And Pulley Check
5.3 Load Cell Check
5.3.1 Load Cell Check
5.3.2 Platform Leveling Sensor Check
5.3.3 Boom Tilt Sensor Check
5.3.4 Calibration Of Boom Length Sensor
5.3.5 Check Of Wire Rope Damage Indication System
5.3.6 Drive Speed Limit Check
Section 6 Electrical System Maintenance
6.1 Fault Code
6.2 Common Faults And Solutions
Section 7 Electrical Information And Schematic
7.1 General Introduction
7.2 Multimeter Basic Operation
7.2.1 Grounding
7.2.2 Backside Detection
7.2.3 Minimum Value/Maximum Value
7.2.4 Polarity
7.2.5 Range
7.2.6 Voltage Measurement
7.2.7 Resistance Measurement
7.2.8 Conduction Test
7.2.9 Current Measurement
7.3 Deutsch Connector
7.3.1 Dt/Dtp Series Connector Assembly
7.3.2 Dt/Dtp Series Connector Disassembly
7.3.3 Hd30/Hdp20 Series Connector Assembly
7.3.4 Hd30/Hdp20 Series Connector Removal
7.4 Electrical Schematics
7.5 Hydraulic Schematics