Zoomlion Scissor Lifts ZS1623RT Service And Maintenance Manual 2020 EN

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Zoomlion Scissor Lifts ZS1623RT Service And Maintenance Manual 2020 EN
Size: 4.50 MB
Format: PDF
Language: English
Brand: Zoomlion
Type of Machine: Scissor Lifts
Type of Manual: Fault Code, Service Manual, Maintenance Manual, Hydraulic Schematic, Electrical Schematic
Model: Zoomlion ZS1623RT Scissor Lifts
Publication Date: 2020
Number of Pages: 93 Pages

Contents:
SECTION 1 MAINTENANCE SAFETY INSTRUCTION
1.1 Maintenance Cycle Instruction
1.2 User Responsibility
1.3 Service Center Obligation
1.4 Disclaimer
SECTION 2 SPECIFICATIONS
2.1 Operating Performance
2.2 Size and Performance
2.3 Capacity
2.4 Components Data
2.4.1 Engine
2.4.2 Battery
2.5 Tire
2.6 Torque requirements
SECTION 3 MAINTENANCE REQUIREMENTS
3.1 General
3.2 Maintenance Personnel Duties, Requirements and Safety Equipment
3.2.1 Duties
3.2.2 Basic requirements
3.2.3 Personnel safety equipment
3.3 Precautions
3.3.1 General precautions
3.3.2 Safety precautions
3.4 Pre-delivery Inspection
3.5 Maintenance Intervals Instructions
3.6 Maintenance Schedule
3.7 Maintenance Inspection
3.7.1 Daily inspection
3.7.1.1 Check manual and decals
3.7. 1.2 Pre-start inspection
3.7.1.3 Functional test
3.7.1.4 Battery inspection
3.7.1.5 Check hydraulic oil level
3.7.1.6 Check engine oil level
3.7.1.7 Check engine fuel
3.7.1.8 Check coolant level
3.7.1.9 Check engine belt
3.7.1.10 Check axle system
3.7.2 Maintenance every week
3.7.2.1 Check intake system
3.7.2.2 Check engine air filter
3.7.3 Maintenance after 30 days
3.7.4 Maintenance every 3 months
3.7.4.1 Battery maintenance
3.7.4.2 Inspect electrical wiring
3.7.4.3 Replace hydraulic filters
3.7.4.4 Replace hydraulic tank air filter
3.7.4.5 Inspect the tires and wheels
3.7.4.6 Inspect emergency stop function
3.7.4.7 Test key switch
3.7.4.8 Test braking function
3.7.4.9 Test the horn
3.7.4.10 Test high driving speed-stowed
3.7.4.11 Test driving speed-elevated
3.7.4.12 Test slow driving speed-stowed
3.7.4.13 Analyze hydraulic oil
3.7.4.14 Check ventilation system of hydraulic tank
3.7.4.15 Check ventilation system of fuel tank
3.7.4.16 Check the door lock components on both sides of he classis
3.7.4.17 Test the down limit switch and angle sensor
3.7.4.18 Test the up limit switch
3.7.4.19 Check drive hub lubrication grease and bolts
3.7.5 Maintenance every 6 months
3.7.5.1 Inspect platform overload system
3.7.5.2 Replace hydraulic tank exhaust cover
3.7.5.3 Replace engine oil and filter
3.7.5.4 Replace fuel filter element
3.7.5.5 Valve clearance inspection and adjustment
3.7.5.6 Clean or replace engine air filter
3.7.6 Maintenance every 12 months
3.7.6.1 Check scissor arm wear-resistant slider
3.7.6.2 Replace drive hub lubricantion grease
3.7.7 Maintenance every 24 months
3.7.7.1 Test or replace hydraulic oil
3.7.7.2 Refill or replace engine coolant
SECTION 4 ELECTRICAL SYSTEM MAINTENANCE
4.1 Troubleshooting of Electrical Systems
4.1.1 Fault code
4.1.2 Troubleshooting method
4.1.3 ECU Pin definition
4.1.4 Electrical Schematic
SECTION 5 HYDRAULIC SYSTEM MAINTENANCE
5.1 Inspection and Maintenance of Hydraulic System
5.1.1 Routine inspection of hydraulic system
5.1.2 Inspection of hydraulic oil tank
5.1.3 Replace hydraulic filter
5.1.3.1 High pressure filter
5.1.3.2 Oil supplementary filter
5.1.3.3 Return oil filter
5.1.4 Replace hydraulic oil
5.1.5 Hydraulic system air exhaust
5.1.6 Hydraulic cylinder inspection
5.1.7 Hydraulic hose inspection
5.1.8 Hydraulic valves
5.1.9 Hydraulic schematics
SECTION 6 COMMON FAULTS ANALYSIS
6.1 Electrical System Fault