Zoomlion Scissor Lifts ZS1218ERT Service And Maintenance Manual 2023 EN

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Zoomlion Scissor Lifts ZS1218ERT Service And Maintenance Manual 2023 EN
Size: 3.99 MB
Format: PDF
Language: English
Brand: Zoomlion
Type of Machine: Scissor Lifts
Type of Manual: Fault Code, Service Manual, Maintenance Manual, Hydraulic Schematic, Electrical Schematic
Model: Zoomlion ZS1218ERT Scissor Lifts
Publication Date: 2023
Number of Pages: 89 Pages

Contents:
SECTION 1 MAINTENANCE SAFETY INSTRUCTION
1.1 Maintenance Cycle Instruction
1.2 User Responsibility
1.3 Service Center Obligation
1.4 Disclaimer
SECTION 2 MAINTENANCE REQUIREMENTS
2.1 General
2.1.1 Maintenance purpose
2.2 Precautions
2.2.1 General precautions
2.2.2 Safety precautions
2.3 Pre-delivery Inspection
2.4 Maintenance Intervals Instructions
2.5 Maintenance Schedule
2.6 Maintenance Inspection
2.6.1 Daily inspection
2.6.1.1 Check manual and decals
2.6.1.2 Pre-start inspection
2.6.1.3 Battery inspection
2.6.1.4 Check hydraulic oil level
2.6.1.5 Functional test
2.6.1.6 Test oscillating system
2.6.2 Maintenenca every month
2.6.2.1 Maintenance after 30 days
2.6.2.2 Lubricate steering knuckles
2.6.3 Maintenance every 3 months
2.6.3.1 Battery maintenance
2.6.3.2 Li-ion battery maintenance
2.6.3.3 Inspect electrical wiring
2.6.3.4 Inspect the tires and wheels
2.6.3.5 Inspect emergency stop function
2.6.3.6 Test key switch
2.6.3.7 Test the horn
2.6.3.8 Test the drive brakes
2.6.3.9 Test the top drive speed-stowed position
2.6.3.10 Test the drive speed-raised position
2.6.3.11 Test slow drive speed-stowed position
2.6.3.12 Hydraulic oil analysis
2.6.3.13 Inspect hydraulic oil tank cap venting system
2.6.3.14 Inspect tray latch components
2.6.3.15 Inspect lower limit switch and angle sensor
2.6.3.16 Inspect up limit switch
2.6.3.17 Check drive hub oil and fastening bolts
2.6.4 Maintenance every 6 months
2.6.4.1 Inspect platform overload system
2.6.4.2 Replace the hydraulic tank venting cap
2.6.4.3 Replace hydraulic filters
2.6.4.4 Maintenance of DC pump motor
2.6.5 Maintenance every year
2.6.6 Maintenance every 24 months
SECTION 3 ELECTRICAL SYSTEM MAINTENANCE
3.1 Electrical System Troubles shooting
3.1.1 Fault code
3.1.2 Troubles shooting method
3.1.3 ECU pin definition
3.1.4 Electrical schematic
SECTION 4 HYDRAULIC SYSTEM MAINTENANCE
4.1 Inspection and Maintenance of Hydraulic System
4.1.1 Routine inspection of hydraulic system
4.1.2 Hydraulic oil tank
4.1.2.1 Inspection of hydraulic oil tank
4.1.2.2 Replace return oil filter
4.1.2.3 Replace exhaust hydraulic oil
4.1.2.4 Replace hydraulic oil
4.1.3 Hydraulic system air exhaust
4.1.4 Check hydraulic system line breakage
4.1.5 Hydraulic cylinder inspection
4.1.6 Hydraulic hose inspection
4.1.7 Hydraulic valves
4.1.8 Hydraulic system pressure adjusting
4.1.8.1 Main pressure adjusting
4.1.8.2 Steering pressure adjusting
4.1.8.3 Lifting pressure adjusting
4.1.9 Hydraulic schematics
SECTION 5 COMMON FAULTS ANALYSIS
5.1 Hydraulic System Fault
5.2 Electrical System Fault