Zoomlion Scissor Lifts ZS0407 Service And Maintenance Manual 2023 EN

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Zoomlion Scissor Lifts ZS0407 Service And Maintenance Manual 2023 EN
Size: 2.22 MB
Format: PDF
Language: English
Brand: Zoomlion
Type of Machine: Scissor Lifts
Type of Manual: Fault Code, Service Manual, Maintenance Manual, Electrical Schematic
Model: Zoomlion ZS0407 Scissor Lifts
Publication Date: 2023
Number of Pages: 63 Pages

Contents:
SECTION 1 MAINTENANCE SAFETY INSTRUCTION
1.1 Maintenance Cycle Instruction
1.2 User Responsibility
1.3 Service Center Obligation
1.4 Disclaimer
SECTION 2 MAINTENANCE REQUIREMENTS
2.1 General
2.1.1 Maintenance purpose
2.2 Precautions
2.2.1 General precautions
2.2.2 Safety precautions
2.3 Pre-delivery Inspection
2.4 Maintenance Intervals Instructions
2.5 Maintenance Schedule
2.6 Maintenance Inspection
2.6.1 Daily inspection
2.6.1.1 Check manual and decals
2.6.1.2 Pre-start inspection
2.6.1.3 Battery inspection
2.6.1.4 Check hydraulic oil level
2.6.1.5 Functional test
2.6.2 Maintenenca every month
2.6.2.1 Maintenance after 30 days
2.6.2.2 Lubricate steering knuckles
2.6.3 Maintenance every 3 months
2.6.3.1 Battery maintenance
2.6.3.2 Li-ion battery maintenance
2.6.3.3 Inspect electrical wiring
2.6.3.4 Inspect the tires and wheels
2.6.3.5 Inspect emergency stop function
2.6.3.6 Test key switch
2.6.3.7 Test the horn
2.6.3.8 Test the drive brakes
2.6.3.9 Test the top drive speed-stowed position
2.6.3.10 Test the drive speed-raised position
2.6.3.11 Test slow drive speed-stowed position
2.6.3.12 Hydraulic oil analysis
2.6.3.13 Inspect hydraulic oil tank cap venting system
2.6.3.14 Inspect tray latch components
2.6.3.15 Inspect down limit switch, level sensor and pothole limit switch
2.6.3.16 Inspect up limit switch
2.6.4 Maintenance every 6 months
2.6.4.1 Inspect platform overload system
2.6.4.2 Check the wear condition of the liner actuator ball screw
2.6.5 Maintenance every year
2.6.6 Maintenance every 24 months
2.6.6.1 Grease the liner actuator
SECTION 3 ELECTRICAL SYSTEM MAINTENANCE
3.1 Electrical System Troubles shooting
3.1.1 Fault code
3.1.2 Troubles shooting method
3.1.3 ECU pin definition
3.1.4 Electrical schematic
SECTION 4 COMMON FAULTS ANALYSIS
4.1 Electrical System Fault