ZF-FreedomLine Transmission Maintenance And Diagnostics Manual MM-0150

[Hubert Veidt]

Download this document, you need 500 Gallons

ZF-FreedomLine Transmission Maintenance And Diagnostics Manual MM-0150
Size: 6.10 MB
Format: PDF
Language: English
Brand: ZF-FreedomLine
Type of Machine: Transmission
Type of Manual: Maintenance And Diagnostics Manual
Model: ZF-FreedomLine
12-Speed Direct Drive: M-13Z12A-A13; M-14Z12A-A14
12-Speed Overdrive: MO-13Z12A-A13 ; MO-14Z12A-A14 ; MO-15Z12A-A15 ; MO-16Z12A-A16
16-Speed Overdrive: MO-13Z16A-A13 ; MO-14Z16A-A14 ; MO-15Z16A-A15 ; MO-16Z16A-A16
Part Number: MM-0150
Publication Date: 2009
Number of Pages: 192 Pages

Contents:
Regulatory Guidance
Model Numbers And Ratios
12-Speed Zf-Freedomline
16-Speed Zf-Freedomline
Torque Specifications
Zf-Freedomline Fasteners Tightening Torque
Acronyms
Acronyms Referenced In Manual
Section 1: Introduction
Zf-Freedomline Automated Two-Pedal Transmission
Features
Zf-Freedomline Transmissions Use A Self-Adjusting Integral Clutch
Clutch Features
How The Clutch Operates
Tools Used In This Manual
Approved Oil Lubricant Specifications For Zf-Freedomline Transmissions
Recommended Preventive Maintenance
Zf-Freedomline Transmissions Fluid Capacities
How To Identify A Zf-Freedomline Transmission
Shift Module And Joystick
Neutral Button
Function Button
Shift-N-Cruisetm Speed Control
Instrument Panel And Shift Module Displays
Instrument Panel Display
System Malfunction Warning
What To Do If A System Malfunction Occurs
System Self-Check Status
System Air Is Low
Clutch Overload Status
Clutch Wear Warning
How To Shift The Transmission
Automatic Mode
Manual Mode
Parking A Vehicle
Shift Labels
Section 2: Fault Code Diagnostics
Before You Make A Warranty Repair On A Zf-Freedomline Transmission
Fault Codes And Volt-Ohm Meter (Vom) Diagnostics
Fault Codes
How To Retrieve Active And Inactive Sae And Iso Fault Codes From The Instrument Panel Display
Using The Zf-Freedomline Shifter
Active Sae And Iso Fault Codes
Inactive Fault Codes
To View Active Or Inactive Fault Codes Again
How To Clear Inactive Fault Codes From Tcu Memory
How To Retrieve Active And Inactive Sae And Iso Fault Codes From The Instrument Panel Display
Using A Steering Column-Mount Shift Lever
Active Fault Codes
Inactive Fault Codes
How To Clear Inactive Fault Codes From The Instrument Panel Display Using A Steering
Column-Mount Shift Lever
How To Retrieve Active And Inactive Iso Fault Codes From The Instrument Panel Display
Using An Sae J1939 Push-Button Shift Lever
Active Iso Fault Codes
Inactive Iso Fault Codes
How To Clear Inactive Fault Codes From The Instrument Panel Display Using An Sae J1939
Push-Button Shift Lever
Sae Fault Code Repair Instructions
Iso Fault Code Diagnostics
Section 3: Maintenance
Release Fork Greasing Procedure (Standard And Roller Fork Applications)
Sae J1939 Requirements Flowchart
Electrical Requirements Flowchart
Pneumatic Requirements Flowchart
No-Start Troubleshooting Flowchart
Pto Requirements Flowchart
Section 4: Wiring/Pneumatic Diagrams
Resistance Specifications
Diagnostic Connector
Connector Pin Assignments
Section 5: Removal And Installation
Transmission
Clutch
Voltage Doubler
Zf-Freedomline Transmission Electronic Controller (Zmtec)
Transmission Yoke
Output Shaft Seal
Input Shaft Seal
Output Cover
Air Filter Regulator
Tcu Top Half/Top Cover
Transmission Control Unit (Tcu)
Shift Rail/Tcu Cylinder Adjustments For Installation
Adjust The Cylinder Pistons
Selector Cylinder
Travel Sensors Engage, Splitter, Range And Select
Air Pressure Sensor
Transmission Wiring Harness Assembly
Cooler By-Pass Valve
Neutral Switch
Output Shaft Speed Sensor
Clutch Actuator Housing And Wiring Harness
Release Bearing