ZF Axle MT-L 3115II MT-L 3125II Repair Instructions Manual 5871.532.902

[Hyundai]

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ZF Axle MT-L 3115II MT-L 3125II Repair Instructions Manual 5871.532.902
Size: 15.49 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Axle
Type of Manual: Repair Instructions Manual
Model: ZF MT-L 3115II, MT-L 3125II Axle
Part Number: 5871.532.902
Number of Pages: 110 Pages

Contents:
1 Preface

1.1 Document Overview​

2 Safety

2.1 Signal words and symbols​

2.2 General safety instructions​

3 Notes on Repairs and Assembly

3.1 General notes​

3.2 Cleaning the ZF product​

3.3 Dismantling the ZF product​

3.4 Assembling the ZF product​

3.5 Cleaning parts​

3.6 Reusing parts​

3.7 Replacing parts​

3.8 Reworking parts​

4 Technical Data

4.1 Oil​

4.1.1 Oil grade

4.2 Type plate​

4.2.1 Type plate
5 Settings
6 Tightening Torques
7 Workshop Equipment

7.1 Special tools​

7.2 Standard tools and fixtures​

7.3 Operating supplies and auxiliary materials​

8 Dismantling

8.1 Removing and disassembling output and brake​

8.1.1 Removing output
8.1.2 Dismantling output

8.2 Disassembling axle housing​

8.3 Dismantling axle drive housing​

8.4 Dismantling differential​

8.4.1 Dismantling multi-disk differential lock DHL‑5000
8.4.2 Dismantling self-locking differential DL‑5000
8.4.3 Dismantling differential D‑5000
9 Testing, Measuring, Adjusting

9.1 Shim tables​

9.2 Checking contact pattern​

9.2.1 Contact pattern on crown wheel shifted towards the root
9.2.2 Contact pattern on the crown wheel shifted towards the tip
9.2.3 Special case "Line" contact pattern
10 Assembly

10.1 Assembling the differential​

10.1.1 Assembling the multi-disk differential lock DHL-5000
10.1.2 Assembling self-locking differential DL‑5000
10.1.3 Assembling differential D-5000

10.2 Assembling axle drive housing​

10.3 Assembling axle housing​

10.4 Assembling and installing output and brake​

10.4.1 Assembling output
10.4.2 Mounting output

10.5 Checking proper function of differential lock​

11 Annex

11.1 Overview of revisions​