ZF Axle MT-L 3110II Repair Instructions Manual 4474.758.107

[Hyundai]

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ZF Axle MT-L 3110II Repair Instructions Manual 4474.758.107
Size: 18.80 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Axle
Type of Manual: Repair Instructions Manual
Model: ZF MT-L 3110II Axle
Part Number: 4474.758.107
Number of Pages: 104 Pages

Contents:
1 Preface

1.1 Document overview​

2 Safety

2.1 Signal words and symbols​

2.2 General safety instructions​

3 Notes on Repairs and Assembly

3.1 General Notes​

3.2 Cleaning the ZF product​

3.3 Dismantling the ZF product​

3.4 Assembling the ZF product​

3.5 Cleaning parts​

3.6 Reusing parts​

3.7 Replacing parts​

3.8 Reworking parts​

4 Technical Data

4.1 Oil​

4.1.1 Oil grade

4.2 Type plate​

5 Settings
6 Tightening Torques
7 Workshop Equipment

7.1 Special tools​

7.2 Standard tools and fixtures​

7.3 Operating supplies and auxiliary materials​

8 Preparatory Activities

8.1 Mounting axle on assembly truck​

8.2 Draining oil​

9 Dismantling

9.1 Removing and dismantling output and brake​

9.1.1 Removing output
9.1.2 Dismantling output

9.2 Removing and dismantling axle housing​

9.3 Dismantling input (axle drive housing)​

9.4 Dismantling differential DZ‑2700​

10 Testing, Measuring, Adjusting

10.1 Shim table D‑2700 LK, DZ‑2700 LK​

10.2 Checking contact pattern (Gleason‑gearing)​

10.2.1 Contact pattern on crown wheel shifted towards the root
10.2.2 Contact pattern on crown wheel shifted towards the tip
10.2.3 Special case "Line" contact pattern
11 Assembly

11.1 Assembling differential DZ‑2700​

11.2 Assembling input (axle drive housing)​

11.3 Assembling and attaching axle housing​

11.4 Assembling and mounting output and brake​

11.4.1 Assembling output
11.4.2 Mounting output
12 Follow-up Activities

12.1 Checking axle for leak tightness​

12.2 Filling oil​

13 Annex

13.1 Formulary and conversion tables​

13.1.1 Conversion of length units
13.1.2 Conversion of surface units
13.1.3 Conversion of volume units
13.1.4 Conversion of energy units
13.1.5 Conversion of mass units
13.1.6 Conversion of force units
13.1.7 Conversion of pressure units and units of stress
13.1.8 Conversion of torque units
13.1.9 Conversion of power units
13.1.10 Conversion of temperature units
13.1.11 Conversion of mass moments of inertia

13.2 Overview of revisions​