ZF Axle MT-L 3085II MT-L 3095II Repair Instructions Manual 5871.529.902

[Hyundai]

Download this document, you need 1050 Gallons

ZF Axle MT-L 3085II MT-L 3095II Repair Instructions Manual 5871.529.902
Size: 44.86 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Axle
Type of Manual: Repair Instructions Manual
Model: ZF MT-L 3085II MT-L 3095II Axle
Part Number: 5871.529.902
Number of Pages: 192 Pages

Contents:
1 Preface

1.1 Document overview​

2 Safety

2.1 Signal words and symbols​

2.2 General safety instructions​

3 Notes on Repair and Assembly

3.1 General Notes​

3.2 Cleaning the ZF product​

3.3 Dismantling the ZF product​

3.4 Assembling the ZF product​

3.5 Cleaning parts​

3.6 Reusing parts​

3.7 Replacing parts​

3.8 Reworking parts​

3.9 After Repair Work​

4 Technical Data

4.1 Oil​

4.2 Type plate​

5 Settings
6 Tightening Torques
7 Workshop Equipment

7.1 Special tools​

7.2 Standard tools and fixtures​

7.3 Operating supplies and auxiliary materials​

8 Preparatory Activities

8.1 Mounting axle on assembly truck​

8.2 Draining oil​

9 Replacing Components

9.1 Exchanging brake disks​

10 Dismantling

10.1 Removing and disassembling output and brake​

10.2 Dismantling axle housing, input and differential for variant with DHL/DL/D-2400​

10.3 Dismantling axle housing, input and differential for variant with DHL/DZ/D-2700​

11 Testing, Measuring, Adjusting

11.1 Shim tables for variant with DHL/DL/D-2400​

11.2 Shim tables for variant with DHL/DZ/D-2700​

11.3 Checking contact pattern (Gleason‑gearing)​

11.4 Selecting the cover for adjusting the output shaft bearing​

11.5 Backlash​

12 Assembly

12.1 Assembling differential, input and axle housing for variant with DHL/DL/D-2400​

12.2 Assembling differential, input and axle housing for variant with DHL/DZ/D-2700​

12.3 Assembling and installing output and brake​

12.4 Checking proper function of differential lock​

13 Follow-up Activities

13.1 Checking axle for leak tightness​

13.2 Filling oil​

14 Annex

14.1 Formulary and conversion tables​

14.2 Overview of revisions​