ZF Axle MT-D 3095 II Repair Instructions

[Hyundai]

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ZF Axle MT-D 3095 II Repair Instructions
Size: 9.75 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Axle
Type of Manual: Repair Instructions
Model: ZF MT-D 3095 II Axle
Number of Pages: 168 Pages

Contents:
MT-D 3095 II
Copyright
Table of Contents
1 Preface

1.1 Document overview​

2 Safety

2.1 Signal words and symbols​

2.2 General safety instructions​

3 Notes on Repair and Assembly

3.1 General Notes​

3.2 Cleaning the ZF product​

3.3 Dismantling the ZF product​

3.4 Assembling the ZF product​

3.5 Cleaning parts​

3.6 Reusing parts​

3.7 Replacing parts​

3.8 Reworking parts​

3.9 After Repair Work​

4 Technical Data

4.1 Oil​

4.2 Type plate​

5 Settings
6 Tightening Torques
7 Workshop Equipment

7.1 Special tools​

7.2 Standard tools and fixtures​

7.3 Operating supplies and auxiliary materials​

8 Preparatory Activities

8.1 Mounting the axle on assembly truck​

8.2 Draining oil​

9 Replacing Components

9.1 Exchanging brake disks​

10 Dismantling

10.1 Removing and disassembling output and brake​

10.2 Removing and dismantling the axle housing​

10.3 Disassembling input​

10.4 Dismantling multi-disk differential lock DHL‑2700​

11 Testing, Measuring, Adjusting

11.1 Shim table DHL‑2700 HK​

11.2 Checking contact pattern (Gleason‑gearing)​

12 Assembly

12.1 Assembling the multi-disk differential lock DHL-2700​

12.2 Assembling input​

12.3 Assembling and attaching the axle housing​

12.4 Assembling and installing output and brake​

12.5 Checking proper function of differential lock​

12.6 Checking axle for leaks​

13 Annex

13.1 Formulary and conversion tables​

13.2 Overview of revisions​