Yale Forklift A6A8 ERP5.0MXLG6 ERP6.0MXLG6 ERP7.0MXLG6 Parts Service Manual 2025

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Yale Forklift A6A8 ERP5.0MXLG6 ERP6.0MXLG6 ERP7.0MXLG6 Parts Service Manual 2025
Size: 25.12 MB
Format: PDF
Language: English
Brand: Yale
Type of Machine: Forklift
Type of Manual: Service Manual, Parts Manual
Model: Yale A6A8 ERP5.0MXLG6 ERP6.0MXLG6 ERP7.0MXLG6 Forklift

List of Files:
A6A8 ERP5.0MXLG6 ERP6.0MXLG6 ERP7.0MXLG6 Parts Manual 550302868 02-2025.pdf
Frame
OVERHEAD GUARD
COOLING SYSTEM
FRAME BALANCE WEIGHT
COUNTER BALANCE WEIGHT
HOOD MOUNT
DISPLAY MOUNT-1
DISPLAY MOUNT-2
DISPLAY MOUNT-3
DISPLAY MOUNT-4
DISPLAY MOUNT-5
SEAT MOUNT
RADIATOR ASSEMBLY
HOOD
DASH COVER ASSEMBLY
REAR WORKING LIGHT
SEQUENTIAL START
HORN BUTTON
CLAMP PROTECTION MOUNT
CAB FRAME SYSTEM
LEFT DOOR SYSTEM
RIGHT DOOR SYSTEM
DENSTIY BOARD MOUNT
FRONT WIPER MOUNT
REAR WIPER MOUNT
AIR CONDITION
RAIN TOP MOUNT
HEATER MOUNT
DECAL
Battery
BATTERY AND INSTALLATION -1
BATTERY AND INSTALLATION -2
LITHIUM BATTERY -1
LITHIUM BATTERY-2
LITHIUM BATTERY -3
YALE LITHIUM-ION BATTERY
LITHIUM-ION BATTERY YALE 354.2V 228AH
LITHIUM-ION BATTERY ASSEMBLY 354.2V 228AH
ELECTRICAL PANEL ASSEMBLY 354.2V
CHARGING AND DISCHARGING CONNECTOR
MANUAL SERVICE DISCONNECT (MSD)
ANTENNA
CHARGING SOCKET
LABELS 354.2V 228AH
DISPLAYER OPTIONAL
TOOL- LIFTING ASS'Y OPTIONAL
ANALYZER OPTIONAL
WIREMAP DEVICE OPTIONAL
ASSEMBLE TOOLS OPTIONAL
LITHIUM BATTERY MODULE CHARGE-DISCHARGE TOOLS
LIFTING HOOK FOR BATTERY MODULE
BATTERY DATA PACKAGE
ELECTRICAL SYSTEM
ELECTRIC SYSTEM GENERAL
ELECTRIC SYSTEM ELECTRIC ELEMENTS - PAGE 1 OF 3
ELECTRIC SYSTEM ELECTRIC ELEMENTS - PAGE 2 OF 3
ELECTRIC SYSTEM ELECTRIC ELEMENTS - PAGE 3 OF 3
ELECTRIC SYSTEM CABLE AND WIRING HARNESS
EMERGENCY POWER OFF DEVICE
ELECTRONIC CONTROLLER ASSEMBLY
CAB ELECTRIACL
ELECTIC CHARGING MACHINE
DRIVE UNIT
TRAVEL MOTOR AND TRANSMISSION SYSTEM
LIFTING MOTOR AND INSTALLATION
FRONT WHEEL ASSEMBLY
REAR WHEEL ASSEMBLY
TRANSMISSION REDUCER
DIFFERENTIAL
DRIVE AXLE (451XG-000-000) ASSEMBLY AND WHEEL RIM ASSEMBLY
MOTOR ASSEMBLY
PUMP MOTOR ASSEMBLY
BRAKE/ACCELERATOR SYSTEM
ACCELERATOR AND INSTALLATION
FOOT BRAKE CONTROL
ELECTROMAGNETIC SAFETY BRAKE
BRAKE ASSEMBLY - LEFT REF000649L
BRAKE ASSEMBLY - RIGHT REF000649R
FOOT BRAKE ASSEMBLY
HAND BRAKE ALARM
STEERING SYSTEM
STEERING SYSTEM
STEERING AXLE MOUNT
STEERING AXLE(AQ-Z07J1-10000)
STEERING CYLINDER (Z07W1-10600)
HYDRAULIC SYSTEM
MULTI-WAY VALVE MOUNT (TWO-THROW) Page 1 of 2
MULTI-WAY VALVE MOUNT (TWO-THROW) PAGE 2 OF 2
MULTI-WAY VALVE MOUNT (THREE-THROW) Page 1 of 2
MULTI-WAY VALVE MOUNT (THREE-THROW) PAGE 2 OF 2
MULTI-WAY VALVE MOUNT (FOUR-THROW) Page 1 of 2
MULTI-WAY VALVE MOUNT (FOUR-THROW) PAGE 2 OF 2
HYDRAULIC OIL TANK MOUNT
HYDRAULIC SYSTEM (SUPPLY AND RETURN)
HYDRAULIC SYSTEM TILT SYSTEM
HYDRAULIC SYSTEM (STEER SYSTEM)
MAST HYDRAULIC SYSTEM NORMAL MAST TWO THROW
MAST HYDRAULIC SYSTEM (NORMAL MAST THREE THROW)
MAST HYDRAULIC SYSTEM (NORMAL MAST FOUR THROW)
MAST HYDRAULIC SYSTEM (FULL FREE 2-STAGE MAST TWO THROW)
MAST HYDRAULIC SYSTEM (FULL FREE 2-STAGE MAST THREE THROW)
MAST HYDRAULIC SYSTEM (FULL FREE 2-STAGE MAST FOUR THROW)
MAST HYDRAULIC SYSTEM (FULL FREE 3-STAGE MAST TWO THROW)
MAST HYDRAULIC SYSTEM (FULL FREE 3-STAGE MAST THREE THROW)
MAST HYDRAULIC SYSTEM (FULL FREE 3-STAGE MAST FOUR THROW)
TILT CYLINDER
MULTI-WAY VALVE
MULTI-WAY VALVE OPS
MAST - NORMAL MAST
MAST(NORMAL MAST)
LIFT CYLINDER (NORMAL MAST)
Mast-Three Stage Full Free-Lift
MAST (FULL FREE 3-STAGE MAST)
FRONT LIFT CYLINDER (FULL FREE 3-STAGE MAST)
REAR LIFT CYLINDER (FULL FREE 3-STAGE MAST)
Mast-Two Stage Full Free-Lift
MAST (FULL FREE 2-STAGE MAST)
FRONT LIFT CYLINDER (FULL FREE 2-STAGE MAST)
REAR LIFT CYLINDER (FULL FREE 2-STAGE MAST)
FORKS AND LOAD BACKREST
FORK ASSEMBLY
FORK OPTIONAL PARTS
LIFT BRACKET NORMAL MAST
LIFT BRACKET FULL FREE 2-STAGE MAST
LIFT BRACKET FULL FREE 3-STAGE MAST
OPTIONS
MAST PIPING OPTIONAL PARTS PULLEY ASSEMBLY - PART-32
MAST PIPING OPTIONAL PARTS PULLEY ASSEMBLY - PART-45
FIRE EXTINGUISHER MOUNT
CARRIAGE OPTIONAL
INTEGRAL SIDESHIFT
INTEGRAL SIDESHIFT 2LFL
INTEGRAL SIDESHIFT 2FFL AND 3FFL
INTEGRAL SIDESHIFT FORK POSITIONER 2LFL
INTEGRAL SIDESHIFT FORK POSITIONER ASSEMBLY 2LFL
INTEGRAL SIDESHIFT FORK POSITIONER HOSE GROUPS
LDSJ SIDESHIFT 2LFL
LDSJ SIDESHIFT 2FFL
LDSJ SIDESHIFT 3FFL
LDSJ SIDESHIFT GC70
CASCADE SIDESHIFT 2LFL
CASCADE SIDESHIFT 2FFL
CASCADE SIDESHIFT 3FFL
CASCADE SIDESHIFT 150D-SSS-14C
CASCADE SIDESHIFT 150D-SSS-14C - CYLINDER ASSEMBLY
LDSJ SIDESHIFT FORK POSITIONER 2LFL
LDSJ SIDESHIFT FORK POSITIONER 2FFL
LDSJ SIDESHIFT FORK POSITIONER 3FFL
LDSJ SIDESHIFT FORK POSITIONER TY70G-C1
SEAT SC29-25
SEAT SC29-44
SEAT SC29-36
SEAT YH-38
SEAT YH-23
ACCUMULATOR CAR
TSG81
Diagnostic Tool
TERCEL CONTROLLER
BMS OF BATTERY
NUMERICAL INDEX
USER SUPPORT INFORMATION

MXLG SERIES 5-7T COUNTER BALANCED BATTERY FORK LIFT TRUCK SERVICE MANUAL 550302949 07-2024.pdf
Introduction
Forword
Safety Precautions Maintenance and Repair
Main technical parameters of forklift
Structure, principle, adjustment and maintenance of forklift
Lithium battery and installation
Overview
Structure of lithium battery
Specifications of the lithium battery and charger
Storage of lithium batteries
Application of lithium battery
Maintenance of lithium battery
General precautions
Definition of lithium battery profile
Definition of discharging port pin
Definition of charging port pin
Definition of communication port pin
Electrical diagram for battery system
Transmission system
Overview
Drive axle
Repair of drive axle
Front tire and rim models
Brake
Automatic clearance adjustor
Brake disassembly, assembly, and adjustment
Reduction gearbox and differential device
Electromagnetic safety brake
Propel motor
Electrical system
Overview
Precautions for safe operation of high-voltage components
The matters needing attention for the maintenance of each high-voltage component
Electric control characteristics of permanent magnet motor
USB port
Common fault codes for TERCEL AC power control
Vehicle identification device (TSG81)
Steering device and its installation
Overview
Steering device
Check after the steering system is reinstalled
Troubleshooting
Steering axle and its installation
Overview
Repair
Disassemble
Clean
Inspect
Re-assemble
Steering Cylinder Repair
Remove and Disassemble
Clean and Inspect
Assemble and Install
Foot Brake Operation
Overview
Foot Brake Pedal
Brake Master Pump
Hydraulic assisted braking
Fault Diagnosis
Hydraulic oil tank and its installation
Overview
Hydraulic oil tank
Hydraulic system
Overview
Main oil pump
Multi-way valve
Speed limit valve
Hydraulic pipeline
Lifting cylinder
Tilting cylinder
Mast system
Overview
Inner and outer masts
Fork carriage
Adjustment of lifting system
Driving, operating and daily maintenance of forklift truck
Transport
Storage
Pre-use preparation
Operation
Precautions for the use of the cooling system
Environmental requirements for use
Side-pull battery operation and pallet truck specifications
Truck oil
List of Vulnerable Parts
Vulnerable parts
Combination seal ring
Periodic maintenance schedule

PERIODIC MAINTENANCE 550302950 08-2024.pdf
Safety Precautions Maintenance and Repair
General
Periodic maintenance
Periodic maintenance requirements
How to put a lift truck on blocks
Periodic Maintenance
Periodic Maintenance Items
Replace or repair tires
Coolant
Periodic Maintenance Tables
Critical safety components for regular replacement
List of Wear Parts
Some wear parts
Combination seal ring

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