XCMG Truck Crane XCT80 Operation Manual ZH

[Hubert Veidt]

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XCMG Truck Crane XCT80 Operation Manual ZH
Size: 21.35 MB
Format: PDF
Language: Chinese
Brand: XCMG
Type of Machine: Truck Crane
Type of Manual: Operation Manual
Model: XCMG XCT80 Truck Crane
Publication Date: 2012
Number of Pages: 254 Pages

Contents:
Preface
Chapter 1 Proper Use Of Product Manuals
Chapter 2 Crane Identification
2-1 Product Model Composition And Meaning
2-2 Product Nameplate
2-3 Chassis Nameplate
2-4 Lifting Performance Label
2-5 Instruction Labels
2-6 Warning Labels
Chapter 3 Basic Safety Instructions
3-1 Proper Use Of The Crane
3-1-1 Abnormal Use Of The Crane
3-1-2 General Requirements For Safe Crane Operation
3-2 Personnel Selection And Qualifications
3-2-1 Designated Personnel
3-2-2 Crane Operator
3-2-3 Rigger
3-2-4 Directing Personnel
3-2-5 Installers
3-2-6 Maintenance Personnel
3-3 Personnel Safety Equipment
3-4 Safe Passages And Emergency Escape
3-5 Crane Operation Safety Instructions
3-5-1 Road Traffic Regulations
3-5-2 Hook Transportation
3-5-3 Crane Passengers
3-5-4 New Vehicle Run-In
3-6 Lifting Operation Safety Instructions
Chapter 4 Construction Operation Instructions
4-1 Operation Planning
4-2 Crane Operation Management
4-2-1 Safety Work System
4-2-2 Lifting Operation Plan
4-2-3 Fault And Accident Reporting
4-3 Crane Setup
4-3-1 Crane Support Conditions
4-3-2 Obstacles Around The Crane
4-3-3 Wind Load Impact
4-3-4 Crane Grounding
4-4 Multiple Crane Lifting Operations
4-5 Lifting Heavy Objects
4-6 Disaster Management And Emergency Measures
4-6-1 Natural Disasters
4-6-2 Accidental Disasters
4-7 Crane Non-Operating Operation Instructions
Chapter 5 Main Features And Technical Parameters
5-1 Main Applications And Features
5-1-1 Main Applications And Scope Of Use
5-1-2 Xct80 Truck Crane Main Features
5-2 Operating Conditions
5-3 Xct80 Truck Crane Technical Parameters And Rated Lifting Capacity Chart 5-4 Crane Main Structural Performance Parameters
Chapter 6 Crane Components And Functions
6-1 General Overview
6-1-1 Power System
6-1-2 Transmission System
6-1-3 Travel System
6-1-4 Control System
6-1-5 Operator's Cab And Coverings
6-1-6 Hydraulic System
6-1-7 Air Conditioning System
6-1-8 Electrical System
6-1-9 Auxiliary Systems
6-2 Introduction To Main Components
6-3 Operator's Cab And Protective Devices
6-3-1 Cab Interior Devices
6-3-2 Cab Instruments, Switches, Introduction To The Main Functions Of Indicator Lights
6-3-3 Other Cabin Devices
6-3-4 Protective Devices
Chapter 7 Highway Driving
7-1 Pre-Driving Preparations
7-1-1 Crane Highway Driving Mode
7-1-2 Vehicle Condition Check
7-1-3 Air Conditioning Operation
7-2 Off-Vehicle Engine Operation
7-2-1 Engine Inspection Before Starting
7-2-2 Starting The Off-Vehicle Engine
7-2-3 Engine Inspection After Starting
7-2-4 Engine Shutdown
7-3 General Operations
7-3-1 Starting And Shifting
7-3-2 Trailer Operation
7-3-3 Clutch Operation
7-3-4 Steering Operation
7-3-5 Braking System
7-4 Operating The Crane In Winter
7-4-1 Cooling System
7-4-2 Braking System
7-4-3 Battery
Chapter 8 Upper Car Components And Functions
8-1 General Overview
8-1-1 Lifting Device
8-1-2 Safety Devices
8-1-3 Upper Car Operator's Cabin And Slewing Bearing System
8-3-3 Operating Handle
8-3-4 Relay
8-3-5 Electrical System Instructions
8-4 Safety Devices
8-4-1 Lifting Torque Limiter
8-4-2 Three-Turn Protector (Counter)
8-4-3 Length And Angle Sensor
8-4-4 Jumping Device (Rope Stop)
8-4-5 Level
8-4-6 Horn
8-4-7 Safety Control Switch
8-4-8 Hydraulic Unloading Valve
8-4-9 Hydraulic Oil Filter Blockage Warning Light
8-4-10 Turntable Locking Device
Chapter 9 Crane Accessories
9-1 Selection Of Crane Accessories
9-2 Installation And Removal Of The Auxiliary Lift Mechanism
9-2-1 Operating Precautions
9-2-2 Installing The Auxiliary Lift Mechanism
9-2-3 Removing The Auxiliary Lift Mechanism
9-3 Installation And Removal Of The Auxiliary Boom
9-3-1 Operating Precautions
9-3-2 Names Of Auxiliary Boom Parts
9-3-3 Installing The Auxiliary Boom
9-3-4 Adjusting The Auxiliary Boom Installation Angle
9-3-5 Storing The Auxiliary Boom
9-4 Installation And Removal Of The Counterweight
9-4-1 Operating Precautions
9-4-2 Counterweight Assembly
9-4-3 Installing The Counterweight
9-4-4 Removing The Counterweight
9-5 Installation And Removal Of The Boom-End Single Pulley
9-5-1 Operation Precautions
9-5-2 Installing The Boom-End Single Pulley
9-5-3 Storing The Boom-End Single Pulley
9-5-4 Lifting Performance Of The Boom-End Single Pulley
9-6 Hook And Wire Rope
9-6-1 Hook Selection
9-6-2 Basic Hook Structure
9-6-3 Wire Rope Ratio Conversion
9-6-4 Wire Rope Threading And Reeling Methods
9-6-5 Precautions For Wire Rope Threading And Reeling
Chapter 10 Crane Operation
10-1 Preparation For Lifting Operations
10-1-1 Pre-Operation Inspection Of The Crane
10-1-2 Inspection Of Lifting Operation Conditions
10-1-3 Using The Air Conditioning System
10-1-4 Adjusting The Operator's Seat
10-1-5 Checking The Position Of The Winch Rope
10-1-6 Checking Safety Devices
10-2 Engine Operation
10-3 Power Take-Off Operation
10-4 Outrigger System Operation
10-4-1 Operating Precautions
10-4-2 Outrigger Control Structure
10-4-3 Retracting And Extending The Outrigger Plate
10-4-4 Retracting And Extending The Horizontal Outriggers
10-4-5 Retracting And Extending The Vertical Outriggers
10-4-6 Leveling The Crane
10-5 Throttle Operation
10-5-1 Operating Precautions
10-5-2 Operation Method
10-6 Hoisting Mechanism Operation
10-6-1 Operation Precautions
10-6-2 Main Hoisting Mechanism Operation (Right Joystick)
10-6-3 Auxiliary Hoisting Mechanism Operation (Left Joystick)
10-6-4 Free Slide Operation
10-7 Main Boom Extension And Retraction Operation
10-7-1 Operation Precautions
10-7-2 Operation Method
10-8 Main Boom Luffing Operation
10-8-1 Operation Precautions
10-8-2 Main Boom Luffing Operation (Right Joystick)
10-8-3 Relationship Between Main Boom Elevation Angle, Total Lifting Capacity, And Working Radius
10-9 Swing Operation
10-9-1 Operating Precautions
10-9-2 Swing Operation (Left Joystick)
10-10 Combined Action Description
Chapter 11 Fuels And Greases
11-1 Engine Fuel And Oil
11-2 Hydraulic Oil
11-3 Gear Oil
11-4 Grease
11-5 Comparison Table Of Domestic And Foreign Greases
11-6 Coolant
11-7 Disposal Of Waste Fuel And Antifreeze
Chapter 12 Crane Inspection And Maintenance
12-1 Overview
12-2 Inspection Items
12-2-1 Inspection Of Load-Bearing Steel Structures
12-2-2 Daily Inspection
12-2-3 Weekly Inspection
12-2-4 Inspection During Infrequent Use
12-2-5 Test
Inspection Requirements
12-3 Wire Rope Inspection
12-4 Hook Inspection
12-5 Inspection Of The Drum, Pulley, And Brake
12-5-1 Drum
12-5-2 Pulley
12-5-3 Brake
Chapter 13 Crane Transportation And Storage
13-1 Crane Transportation Methods
13-1-1 Road Transportation
13-1-2 Railway Transportation
13-1-3 Ship Transportation
13-2 Attached Parts
13-2-1 Transportation Of Counterweights
13-2-2 Transportation Of Hooks
13-3 Crane Storage
Chapter 14 Appendix
14-1 Terminology
14-2 Hand Signals For Lifting Operations
14-2-1 Communication Hand Signals
14-2-2 Special Hand Signals