XCMG Truck Crane XCT25L5_Y Service Maintenance Manual

[Martin Welker]

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XCMG Truck Crane XCT25L5_Y Service Maintenance Manual
Size: 26.43 MB
Format: PDF
Language: English
Brand: XCMG
Type of Machine: Truck Crane
Type of Manual: Service Manual, Maintenance Manual, Electrical and Hydraulic Schematics
Model: XCMG XCT25L5_Y Truck Crane
Publication Date: 2019
Number of Pages: 228 Pages

Contents:
Preface
Chapter 1 Safety instructions
1-1 Responsibility, minimum requirements of maintenance personnel
1-1-1 Responsibility
1-1-2 Minimum requirements
1-2 Maintenance equipment and tools
1-2-1 Personal protective equipment
1-2-2 Maintenance tools
1-3 Safety precautions
1-3-1 Before maintenance
1-3-2 During maintenance
1-3-3 After maintenance
1-4 Requirements for maintenance record
Chapter 2 Maintenance and service instructions
2-1 Systems that need to be maintained and serviced
2-2 Maintenance and service items
2-2-1 Daily maintenance and service items
2-2-2 Regular maintenance and service items
2-2-3 Special inspections
Chapter 3 Oil and lubrication
3-1 Cleaning of the crane
3-2 Lubrication
3-2-1 Lubrication working conditions
3-2-2 Lubrication guidelines
3-3 Oil
3-3-1 Selection of oil
3-3-2 Oil change period
3-3-3 Checking oil level, refilling and replacing oil
3-4 Disposal of used oil and grease
Chapter 4 Maintenance and service of chassis
4-1 Power system
4-1-1 Engine
4-1-2 Oil filter
4-1-3 Fuel pipeline and fuel filter
4-1-4 Air filter
4-1-5 Radiator
4-1-7 Inspection of air intake and exhaust pipelines
4-2 Drive system
4-2-1 Transmission
4-2-2 Propeller shaft
4-2-3 Clutch
4-3 Travel system
4-3-1 Axle
4-3-2 Suspension
4-3-3 Wheel
4-4 Braking system
4-4-1 Air dryer
4-4-2 Air reservoir
4-5 Steering system
4-5-1 Hydraulic oil for steering system
4-5-2 Steering gear
4-6 Hydraulic system
4-6-1 Hydraulic oil tank
4-6-2 Oil filter
4-6-3 Hydraulic pump
4-7 Electric system
4-7-1 Electric system in the driver's cab
4-7-2 Lighting system
4-7-3 Girder wiring harness assembly
4-7-4 Battery
4-8 Driver’s cab
4-8-1 Air conditioning system
4-8-2 Other attachments
Chapter 5 Maintenance and service of systems for lifting operations
5-1 Outrigger mechanism
5-2 Slewing system
5-2-1 Slewing ring
5-2-2 Slewing motor
5-2-3 Slewing reducer
5-3 Boom telescoping system
5-3-1 Adjustment of sliders
5-3-2 Lubrication of boom tail sliders
5-4 Winch system
5-4-1 Winch motor
5-4-2 Winch reducer
5-4-3 Wire rope
5-4-4 Adjustment of lowering limiter
5-4-5 Sheaves
5-4-6 Hook blocks
5-5 Superstructure hydraulic system
5-5-1 Superstructure combined valve
Chapter 6 Common troubles and solution
6-1 After-sales service
6-2 Troubles and maintenance rules
6-3 Troubles in the systems for travel and solution
6-3-1 Common troubles
6-3-2 Principle schematics of systems for travel
6-4 Troubles in the systems for lifting operations and solution
6-4-1 Common troubles
6-4-2 Principle schematics of systems for lifting operations
Chapter 7 Appendix
7-1 Main parts
7-2 Tightening torque of main bolts and nuts
7-3 Inspection record