XCMG Rotary Drilling Rig XR220D II Operation Instruction 2012

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XCMG Rotary Drilling Rig XR220D II Operation Instruction 2012
Size: 5.71 MB
Format: PDF
Language: English
Brand: XCMG
Type of Machine: Rotary Drilling Rig
Type of Manual: Operation Instruction, Electrical Diagram, Hydraulic Diagram
Model: XCMG XR220D II Rotary Drilling Rig
Publication Date: 2012
Number of Pages: 115 Pages

Contents:
Contact Information
Introduction
Contents
Use of this User's Guide
Applications of the Product
1. General
1.1 Application Range of the Machine
1.2 Names of the Main Components
1.3 Structural Features
1.3.1 Compositions and operating principles
1.3.2 Introduction of the main components
1.3.2.1 Rotary drive
1.3.2.2 Derricking mechanism (4-bar mechanism)
2. Safety Instructions
2.1 Safety of the Machine
2.2 Main Dangers
2.3 Safety Inspection Before Startup
2.4 Precautions in Cold Regions
2.5 Safety Devices
2.5.1 Emergency exit
2.5.2 Fire extinguisher
2.5.3Emergency stop button
2.5.4 Safety handle
2.5.5 Seat switch
2.5.6 Height limit switch
2.6 Stability of the Machine
2.6.1 Transferring a borehole
2.6.2 Rated load
2.6.2.1 Vertical state of the mast
2.6.2.2 Tilting state of the mast
2.7 Permissible Wind Velocity
2.8 Working Area
2.8.1 Preparation of working area
2.8.2 Radius of the working area
2.9 Dangerous Area in Transferring and Borehole Drilling
2.10 Operation Vision
2.11 Safety Signs and Descriptions
2.12 Nameplate
3 Technical Specifications
3.1 Major Dimension of the Equipment
3.2 Major Parameters of the Equipment
3.3 Drilling State Parameter
3.4 Dimensions of Steel Wire Rope
3.4.1 Steel wire rope of main winch
3.4.2 Steel wire rope of auxiliary winch
3.4.3 Steel Wire Rope of crowd winch
4 Operation Control and Display
4.1 Operation Diagram
4.2 Layout Plan of the Cab
4.3 Pedal
4.4 Control Panel
4.5 Left Operation Box
4.6 Right Operation Box
4.7 Electrical Control and Diagnosis
5 Operation
5.1 Traveling
5.1.1 Maximum allowable angle during traveling
5.1.2 Traveling forbidden status
5.1.3 Advancing/reversing the chassis
5.1.4 Turning the chassis
5.2 Derricking Mechanism
5.2.1 Adjusting derricking range
5.2.2 Releasing the derricking limit
5.3 Slewing Platform
5.4 Mast
5.5 Main Winch
5.5.1 Lowering the steel wire rope
5.5.2 Depth reset
5.5.3 Floating function
5.5.4 Preparation before elevating
5.5.5 Elevating the steel wire rope
5.6 Rotary Drive
5.6.1 Positive rotation
5.6.2 Reverse rotation
5.7 Crowd winch
5.7.1 Extension
5.7.2 Retraction
5.8 Elevating / Lowering the Auxiliary Winch
5.9 Drilling Tool
5.9.1 Opening the gate
5.9.2 Closing the gate
5.10 Transferring borehole site'
6 Display Operation
6.1 Startup Screen
6.2 Home Page
6.3 Working Parameters
7 Startup and Shutdown
7.1 Startup
7.1.1 Initial startup
7.1.2 Regular Inspection
7.1.3 Daily startup operation
7.1.4 Safety inspection before operating the equipment
7.2 Shutdown
8. Installation and Removal
8.1 Installation
8.1.1 Installation (connection) of Mast
8.1.2 Installing the Steel Wire Rope
8.1.2.1 Steel Wire Rope of Main Winch
8.1.2.2 Service Winch Rope
8.1.2.3 Steel Wire Rope of crowd Winch
8.1.3 Installing the Slewing Tie-in (Elevator)
8.1.4 Installing the Kelly Bar
8.1.5 Installing the Drilling Tool
8.2 Removal
8.2.1 Removing the Drilling Tool
8.2.2 Removing the Kelly Bar
8.2.3 Folding the Mast
8.3 Retracting the Caterpillar
8.4 Retracting the Outrigger (Optional)
9. Transport
9.1 Transport size and Weight
9.2 Loading Diagram
9.3 Notes of Lifting, Loading and Transportation
9.4 Disassembled Transport
10. Maintenance
10.1 Safety Measures
10.2 Repair and Maintenance Intervals
10.3 Repair and Maintenance Schedule
10.4 Use and Storage of Hydraulic Hose
10.5 Maintaining the Steel Wire Rope
10.5.1 End Tie-in of Steel Wire Rope
10.5.2 Guide Pulley of Steel Wire Rope
10.6 Slewing Tie-in (elevator) of Steel Wire Rope
10.7 Maintaining the Rotary Drive
10.7.1 Routine Maintenance
10.7.2 Checking the Level of Rotary Drive Box
10.7.3 Changing the Oil of Rotary Drive Box
10.7.4 Changing the Oil of Rotary Drive Reducer
10.7.5 Checking the Drive Key and Pressurization Key of the Drive Sleeve
10.7.6 Checking the Nylon Shoe inside the Bracket
10.8 Maintaining the Hydraulic Cylinder
10.9 Hydraulic oil products
10.10 Pressure Test Port of Hydraulic System
10.11 Maintaining the Winch Reducer
10.12 Maintenance during the Shutdown
10.13 Tools List for Repair and Maintenance
10.14 List of Wearing Parts and Spare Parts
11. Lubrication of Rotary Drilling Rig
11.1 Lubrication Diagram
11.2 Treatment of Waste Oil, Filter Core and Additive
11.3 Recommended Lubricating Oils (Greases) and Antifreezes
11.4 Recommended torques of bolts (screws) N.m
11.5 Lubricating Parts and Maintenance Period of Rotary Drilling Rig
12. Vibration and Noise:
13 Hydraulic System
13.1 Hydraulic Schematic Diagram
13.2 List of Hydraulic Parts
14 Electrical System
14.1 Electrical Schematic Diagram
14.2 List of Electrical Parts
Conclusion
Appendix 1: Users' Guide for Steel Wire Rope
Appendix 2: Users' Guide for Kelly Bar and Drilling Tool