XCMG Crawler Crane XGC55 Maintenance Manual

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XCMG Crawler Crane XGC55 Maintenance Manual
Size: 7.68 MB
Format: PDF
Language: English
Brand: XCMG
Type of Machine: Crawler Crane
Type of Manual: Maintenance Manual, Electrical Diagram, Hydraulic Diagram
Model: XCMG XGC55 Crawler Crane
Number of Pages: 199 Pages

Contents:
1. Service and Maintenance
1.1 Safety notes
1.2 Regular and daily lubrication and maintenance .
1.3 Key notes on crane maintenance .
1.4 Crane maintenance measurements
2. Maintenance List
3. Power system
3.1 Engine
3.2 Fuel system
3.3 Cooling system
3.4 Air intake system
3.5 Visual inspection on exhaust system.
3.6 Check and replace engine oil
3.7 Notes on engine maintenance
4. Slewing Bearing
4.1 Maintenance of slewing bearing.
4.2 Check slewing bearing
4.3 Check slewing bearing bolt
4.4 Check bolt moment
5. Slewing Reducer
5.1 Check oil level
5.2 Change oil
5.3 Check connection bolt
5.4 Check parts
6. Main Hoist Winch
6.1 Main hoist winch
6.2 Check oil level
6.3 Replace lubricating oil
6.4 Lubricate rope reeving drum shaft
6.5 Check and fix connection bolt
6.6 Check components
7. Aux. Hoist Winch
7.1 Aux. hoist winch
7.2 Check oil level
7.3 Replace lubricating oil
7.4 Lubricate rope reeving drum shaft
7.5 Check and fix connection bolt
7.6 Check components
8. Main Luffing Winch
8.1 Main luffing winch
8.2 Check oil level
8.3 Replace lubricating oil
8.4 Check and fix connection bolt
8.5 Check components
9. Travel Gear
9.1 Check oil level of travel reducer
9.2 Replace travel reducer oil
9.3 Check and lubricate crawlers
9.4 Adjust crawler tensioning device
9.5 Check reducer connection bolts
9.6 Check travel gear components
10. Hydraulic System
10.1 System inspection
10.2 Hydraulic oil tank
10.3 Check and replace hydraulic oil
10.4 Check hydraulic system for leakage
10.5 Check pressure hose
10.6 Change pressure hose
10.7 Notes on the adjustable elements of hydraulic system
10.8 Notes on hydraulic system maintenance
11. Electrical system.
11.1 Daily inspection of electrical system
11.2 Daily inspection on electrical control system
11.3 Daily inspection on LMI
11.4 Battery maintenance
11.5 Preventative measures for cable fire
11.6 Check after the thunderstorm
11.7 Fuse
12. Air Conditioner.
12.1 Check air conditioning device.
12.2 Daily maintenance of air conditioner.
12.3 Notes on use.
12.4 Heating.
12.5 Common trouble shooting.
13. Operator’s Cab.
13.1 Check wiper.
13.2 Refill water into the spray bottle of the windshield glass washer.
13.3 Check the sliding door.
13.4 Check pilot control.
13.5 Check rotary brake.
13.6 Check switch, button and handle.
14. Others
14.1 Inspection and maintenance of hoist hook block
14.2 Lubricate boom pin shaft and sheave bearing.
14.3 Wire rope.
14.4 Lifting device.
14.5 Inspection and maintenance of pendants (rod)
15. Use and Replacement of Oil and Grease.
15.1 Overview.
15.2 Recommended list of common oil grease
15.3 Lubrication and oil replacement.
15.4 Lubrication and maintenance for crane in non-normal working conditions
16. Crane Inspection.
16.1 Visual inspection.
16.2 Regular inspection.
16.3 Winch theoretical service life.
16.4 Inspection in special operating environment.
16.5 Crane storage.
17. Common Trouble and Trouble Shooting.
17.1 Common trouble and trouble shooting of hydraulic system.
17.2 Common trouble and trouble shooting of mechanical drive.
17.3 Common trouble and trouble shooting of engine.
17.4 Common trouble and trouble shooting of electrical system.
17.5 Common trouble and trouble shooting of LMI and display
17.6 Common trouble and trouble shooting of electrical aux. function.
17.7 Common trouble and trouble shooting of air conditioning system
17.8 Screw connection and hydraulic piping tightening recommended moment
18. Hydraulic System Diagram.
18.1 Domestic configuration
18.2 Linde configuration.
18.3 Mix-and-match configuration
19. Electrical System Diagrams.
20. Addendum.
21. Memorandum.