Wacker Neuson Compact Loader 701S 701SP Service Manual and Diagram 1000164190

[Martin Welker]

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Wacker Neuson Compact Loader 701S 701SP Service Manual and Diagram 1000164190
Size: 13.59 MB
Format: PDF
Language: English
Brand: Wacker Neuson
Type of Machine: Compact Loader
Type of Manual: Service Manual, Electrical and Hydraulic Diagram
Model: Wacker Neuson 701S 701SP Compact Loader
Part Number: 1000164190
Publication Date: 2009
Number of Pages: 301 Pages

Contents:
1 Operation
1.1 Important information on this service manual
1.2 Identification of warnings and dangers
1.3 Designated use and exemption from liability
1.4 Type labels and component numbers
1.5 Machine overview
1.6 Cab overview
1.7 Cab (legend)
1.8 Round indicating instrument overview
1.9 Round indicating instrument (legend)
1.10 Engine compartment overview
1.11 Engine cover (open): overview
1.12 Chassis overview
1.13 Tilting the cab
2 Specifications
2.1 Chassis
2.2 Engine
2.3 Travelling drive
2.4 Brakes
2.5 Work hydraulics
2.6 Pilot control
2.7 Additional control circuit + 3rd control circuit
2.8 Electric units
2.9 Tyres
2.10 Noise levels
2.11 Vibration
2.12 Coolant compound table
2.13 Dimensions
2.14 Model-specific tightening torques
2.15 General tightening torques
3.1 Fluids and lubricants
3.2 Maintenance label
3.3 Maintenance plan (overview)
3.4 Introduction
3.5 Fuel system
3.6 Engine lubrication system
3.7 Cooling system
3.8 Air filter
3.9 V-belt
3.10 Pressure check
3.11 Test report 701s
3.12 Test report 701sp
3.13 Hydraulic system
3.14 Travelling drive
3.15 Tyre maintenance
3.16 Lubrication work
3.17 Electrical system
3.18 General maintenance work
4.1 Engine
4.2 Fuel system
4.3 Checking and adjusting valve clearance
4.4 Tightening order for cylinder head bolts
4.5 Checking the injection nozzles
4.6 Checking the nozzle jet
4.7 Injection time
4.8 Manual/pedal throttle
4.9 Adjusting engine speed
4.10 Compression
4.11 Checking the coolant thermostat
4.12 Checking the thermal switch
4.13 Oil pressure switch
4.14 Checking the coolant circuit
4.15 Turbocharger RHB 31
4.1 Engine (tier 3)
4.2 Fuel system
4.3 Removing the valve cover
4.4 Checking and adjusting valve clearance
4.5 Tightening order for cylinder head bolts
4.6 Checking the injection nozzles
4.7 Checking the nozzle jet
4.8 Injection time
4.9 Manual/pedal throttle
4.10 Adjusting engine speed
4.11 Compression
4.12 Checking the coolant thermostat
4.13 Checking the thermal switch
4.14 Oil pressure switch
4.15 Checking the coolant circuit
4.16 Turbocharger RHB 31
4.17 Engine trouble
4.18 Electronic engine control unit (E-ECU) 4TNV84T-ZKNSS
4.19 Engine error codes
4.20 Error diagnosis
5 Hydraulic system
5.1 Rexroth A20 – VG45 hydraulic pump
5.2 Main valve block
5.3 Hydraulic control
5.4 Travelling drive
5.5 Valves
5.6 Parallel bucket lift
5.7 Breather filter
5.8 Troubleshooting in the hydraulic system
5.9 Hydraulics diagram A4 (701s)
5.10 Hydraulics diagram (legend) (701s)
5.11 Hydraulics diagram A4 (701sp)
5.12 Hydraulics diagram (legend) (701sp)
5.13 Hydraulics diagram H-controls A4 (701sp)
5.14 Hydraulics diagram H controls (701sp) (legend)
5.15 Hydraulics diagram H-controls with lock A4 (701sp)
5.16 Hydraulics diagram H controls with lock (701sp) (legend)
5.13 Hydraulics diagram 701s A3 up to serial no. DB00708
5.14 Hydraulics diagram 701sp A3 up to serial no. DB00708
5.15 Hydraulics diagram 701s A3 from serial no. DC00713
5.16 Hydraulics diagram 701sp A3 from serial no. DC00713
5.17 Hydraulics diagram H-controls 701 sp A3
5.18 Hydraulics diagram H-controls with lock 701 sp A3
6 Electrical system
6.1 Ohm's Law (current, voltage, resistance); power
6.2 Measuring equipment, measuring methods
6.3 Cable colour coding
6.4 Relays
6.5 Electric units
6.6 Socket
6.7 Turn indicators (option)
6.8 Round indicating instrument overview
6.9 Switches: overview
6.10 Alternator
6.11 Starter
6.12 Wiring diagram up to serial no. DB00708 (legend)
6.13 Wiring diagram up to serial no. DB00708
6.14 Wiring diagram from serial no. DC00713 (legend)
6.15 Wiring diagram from serial no. DC00713
6.16 701s engine – chassis wiring harness 1000147293 up to serial no. DB00708 (legend)
6.17 701s engine – chassis wiring harness 1000147293 up to serial no. DB00708
6.18 701s engine – chassis wiring harness 1000183063 from serial no. DC00713 (legend)
6.19 701s engine – chassis wiring harness 1000183063 from serial no. DC00713
6.20 701sp engine – chassis wiring harness 1000185442 from serial no. DC00713 (legend)
6.21 701sp engine – chassis wiring harness 1000185442 from serial no. DC00713
6.22 Switches wiring harness 1000139289 up to serial no. DB00708 (legend)
6.23 Switches wiring harness 1000139289 up to serial no. DB00708
6.24 701s switches wiring harness 1000183064 from serial no. DC00713 (legend)
6.25 701s switches wiring harness 1000183064 from serial no. DC00713
6.26 701sp switches wiring harness 1000185268 from serial no. DC00713 (legend)
6.27 701sp switches wiring harness 1000185268 from serial no. DC00713
6.28 Wiring harness 1000147262: rear lights (option)
6.29 Wiring diagram up to serial no. DB00708 (legend)
6.30 Wiring diagram up to serial no. DB00708
6.31 Wiring diagram from serial no. DC00713 (legend)
6.32 Wiring diagram from serial no. DC00713
6.33 701s engine – chassis wiring harness 1000147293 up to serial no. DB00708 (legend)
6.34 701s engine – chassis wiring harness 1000147293 up to serial no. DB00708
6.35 701s engine – chassis wiring harness 1000183063 from serial no. DC00713 (legend)
6.36 701s engine – chassis wiring harness 1000183063 from serial no. DC00713
6.37 701sp engine – chassis wiring harness 1000185442 from serial no. DC00713 (legend)
6.38 701sp engine – chassis wiring harness 1000185442 from serial no. DC00713
6.39 Switches wiring harness 1000139289 up to serial no. DB00708 (legend)
6.40 Switches wiring harness 1000139289 up to serial no. DB00708
6.41 701s switches wiring harness 1000183064 from serial no. DC00713 (legend)
6.42 701s switches wiring harness 1000183064 from serial no. DC00713
6.43 701sp switches wiring harness 1000185268 from serial no. DC00713 (legend)
6.44 701sp switches wiring harness 1000185268 from serial no. DC00713
6.45 Wiring harness 1000147262: rear lights (option) A3
7 Options
7.1 Rear working light
7.2 BP – Biohyd SE 46
7.3 Biodegradable oil Panolin
7.4 Rearview mirror package
7.5 Drive interlock (antitheft protection)
7.6 Rotating beacon
7.7 Crane-handling bracket
7.8 FOPS roof level 2
7.9 Backup warning system
7.10 Side window
7.11 Full cab glazing (option)
7.12 Stabilisers
7.13 Road travel certification
7.14 Airboss tyres
7.15 Power Flow ports