Toyota Forklift RRE140H to RRE250HECC Repair Manual 7612541-040

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Toyota Forklift RRE140H to RRE250HECC Repair Manual 7612541-040
Size: 45.07 MB
Format: PDF
Language: English
Brand: Toyota
Type of Machine: Forklift
Type of Manual: Repair Manual, Electric and Hydraulic Diagrams
Model: Toyota RRE140H, RRE140HC, RRE140HCC, RRE140HE, RRE140HEC, RRE140HECC, RRE160H, RRE160HC
RRE160HCC, RRE160HE, RRE160HEC, RRE160HECC, RRE160HR, RRE180H, RRE180HC, RRE180HCC, RRE180HE
RRE180HEC, RRE180HECC, RRE200H, RRE200HC, RRE200HCC, RRE200HE, RRE200HEC, RRE200HECC, RRE250H
RRE250HC, RRE250HCC, RRE250HE, RRE250HEC, RRE250HECC
Publication Number: 7612541-040
Number of Pages: 672 Pages

Contents:
1 General introduction

1.1 Warning levels and symbols​

1.2 Pictograms​

1.3 Abbreviations​

2 General safety rules

2.1 Authorised personnel​

2.2 Work safety​

2.3 Electrical system​

2.4 Safe lifting​

2.5 Product modification​

2.6 Software​

2.7 Hydraulic system​

3 Operating principle

3.1 Description​

4 Parameters

4.1 Software​

4.2 Parameter list​

5 Installation

5.1 Commissioning​

6 Maintenance

6.1 Introduction​

6.2 Maintenance instructions​

6.3 Periodic maintenance​

7 Troubleshooting

7.1 Initial troubleshooting​

7.2 Concluding troubleshooting​

7.3 Auxiliary functions​

7.4 Troubleshooting using error codes​

8 Chassis C0000

8.1 Frame, chassis C0300​

8.2 Frame/chassis components C0400​

8.3 Operator compartment, cab C0500​

8.4 Operator's compartment/cab internal C0600​

8.5 Safety equipment C0800​

9 Motors C1000

9.1 Electric motors C1700​

10 Transmission/Drive gear C2000

10.1 Drive unit, final gear C2500​

11 Brake/wheel/track system C3000

11.1 Travel brake system C3100​

11.2 Parking brake details C3300​

11.3 Wheels C3500​

12 Steering system C4000

12.1 Electric steering system C4300​

13 Electrical system C5000

13.1 Using the anti-static carpet​

13.2 Check-tightening power cable connections to the motor controllers​

13.3 Programming tools​

13.4 General electric equipment C5100​

13.5 Instrument panel, display C5200​

13.6 Control system travel function C5300​

13.7 Power system travel function C5400​

13.8 Control system, working function C5500​

13.9 Control/protection electronics C5700​

13.10 Protective sensors, position sensors C5800​

13.11 Calibrations​

14 Hydraulics/Pneumatics C6000

14.1 Description​

14.2 Quick change connectors​

14.3 Hydraulic unit C6100​

14.4 Hydraulic system, fitted to chassis C6200​

14.5 Hydraulic system, fitted on the mast C6300​

14.6 Hydraulic cylinder C6600​

15 Work function - lifting masts C7000

15.1 Description​

15.2 Chain system, general​

15.3 Lubricating the chains​

15.4 Checking the split pins​

15.5 Check-tighten the lifting chain locking nuts​

15.6 Main mast C7100​

15.7 Lifting/carrying/clamping devices C7400​

15.8 Shuttle fork unit C7800​

16 Auxiliary equipment, installation equipment C8000
17 Optional equipment/Extra equipment C9000

17.1 Extra electrical equipment C9300​

17.2 Other extra equipment C9500​

18 Instructions for disposal

18.1 General​

18.2 Marking of plastics​

18.3 Pressure vessels​

18.4 Sorting categories​

19 Wiring diagram

19.1 Colour code table​

19.2 List of fuses​

19.3 Connections​

19.4 Wiring harness​

19.5 Diagram​

19.6 Diagram​

20 Hydraulics schematics

20.1 List of symbols​

20.2 Diagram​

21 Tools

21.1 Tools for electric connectors​

21.2 Special tools​

22 Service data and grease specifications

22.1 General tightening torques​

22.2 Lubricants specification​

23 Technical data

23.1 Mast dimensions​

23.2 Battery dimensions​

23.3 Truck data​

24 Index