Toyota Forklift 8FBE15T to 8FBMK20T Repair Manual Wiring Diagram CE375-2 2018
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Toyota Forklift 8FBE15T to 8FBMK20T Repair Manual Wiring Diagram CE375-2 2018
Size: 56.99 MB
Format: PDF
Language: English
Brand: Toyota
Type of Machine: Forklift
Type of Manual: Repair Manual, Electric Wiring Diagram, Hydraulic Diagram
Model: Toyota Forklift
8FBE15T ; 8FBE16T ; 8FBE18T ; 8FBE20T
8FBEK16T ; 8FBEK18T
8FBM16T ; 8FBM18T ; 8FBM20T
8FBMK16T ; 8FBMK20T
Part Number: CE375-2
Publication Date: 2018
Number of Pages: 756 Pages
Contents:
INDEX
GENERAL
VEHICLE EXTERIOR VIEW
VEHICLE MODELS
CHASSIS NUMBER
HOW TO USE THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
SI UNITS
OPERATING TIPS
JACK-UP POINTS
LIFTING THE VEHICLE
LIST OF SUSPENSION ROPE ANGLES
SAFETY LOAD FOR EACH SUSPENSION ROPE ANGLE
COMPONENT WEIGHTS
TOWING THE TRUCK
ELECTRICAL COMPONENTS INSPECTION
NOTES ON SAS
TIGHTENING TORQUE TABLE
TABLE OF LUBRICANTS AND FLUIDS
PERIODIC MAINTENANCE
Indications on technical assistance
Periodic replacements
Periodic maintenance
SAS periodic maintenance
Lubrication Chart
BATTERY
BATTERY COMPARTMENT AND REQUIRED WEIGHT
STANDARD SERVICE VALUES
MULTI-DISPLAY FUNCTIONS
Battery charge indicator
Insufficient battery charge alarm
STATE OF BATTERY CHARGE INDICATOR
BATTERY VOLTAGE READING PROCEDURE
BATTERY MANAGEMENT PARAMETERS
TABLE OF BDI MAX, BDI MIN, RESET VOLT MIN, RESET VOLT MAX VALUES
BATTERY INDICATOR TROUBLESHOOTING
TROUBLESHOOTING
BATTERY UNIT
DISASSEMBLY-ASSEMBLY
INSPECTION
* Battery control table
STATE OF BATTERY CHARGE
BATTERY CAPACITY
Discharge rate
Electrolyte specific gravity
Electrolyte temperature
Battery age
GEL BATTERIES
REPLACING BATTERY PLUG TERMINALS
CONTROL SYSTEM
GENERAL
REAR COMPARTMENT FUSES
FUSES UNDER DASHBOARD
CONTACTORS
DC/DC CONVERTERS
TRACTION AND LIFTING LOGIC UNITS
DISASSEMBLY-ASSEMBLY
STEERING LOGIC UNIT - EPS
DISASSEMBLY-ASSEMBLY
MCB CARD
DISASSEMBLY-ASSEMBLY
MULTI-DISPLAY FUNCTIONS
DISASSEMBLY-ASSEMBLY
ARMREST CARD STANDARD VERSION
DISASSEMBLY-ASSEMBLY
ARMREST CARD STANDARD VERSION POTENTIOMETERS
DISASSEMBLY-ASSEMBLY
ARMREST CARD - MULTIFUNCTION JOYSTICK VERSION
DISASSEMBLY-ASSEMBLY
ARMREST CARD POTENTIOMETERS - MULTIFUNCTION JOYSTICK VERSION
DISASSEMBLY-ASSEMBLY
ACCELERATOR AND BRAKE POTENTIOMETERS
DISASSEMBLY-ASSEMBLY
STEERING SENSOR - 3 WHEEL VERSION
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
STEERING SENSOR - 4 WHEEL VERSION
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
TILT ANGLE POTENTIOMETER
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
MAST PRESSURE SENSOR
DISASSEMBLY-ASSEMBLY
MAST HEIGHT SWITCH
DISASSEMBLY-ASSEMBLY
CALIBRATIONS
MULTI-FUNCTION DISPLAY
GENERAL
Display and buttons
Initializing screen
MENU MAP
OPERATOR MENU
DISPLAY SOFTWARE VERSION < 3.00
DISPLAY SOFTWARE VERSION ≥ 3.00
ADMINISTRATOR MENU
VERSION WITH CLOCK BUTTON PASSWORD
VERSION WITH PARKING BRAKE BUTTON PASSWORD
ADMINISTRATOR menu screen (with vehicle startup using key)
POWER CONTROL
TRACTION SETTING
MATERIAL HANDLING
TRUCK MANAGEMENT
SHOCK SENSOR
ADMINISTRATOR menu screen (with vehicle startup using pin code via keypad)
PIN ENTRY
PROFILE SETTING - POWER CONTROL
PROFILE SETTING - TRACTION SETTING
PROFILE SETTING - MATERIAL HANDLING SETTING
MATERIAL HANDLING
TRUCK MANAGEMENT
SHOCK SENSOR
MASK MENU
VERSION WITH CLOCK BUTTON PASSWORD
VERSION WITH PARKING BRAKE BUTTON PASSWORD
ANALYZER
DIAG MEMORY
I/O TEMP/VOLT
I/O TRAVELING
I/O M. HANDLING
I/O STEERING
I/O OTHERS
ACTIVE TEST
SW VERSION
TUNING
TRACTION
TUNING - TRACTION PARAMETER GRAPHICS
M. HANDLING
TUNING - M. HANDLING PARAMETER GRAPHICS
STEERING
TUNING - STEERING PARAMETER GRAPHIC
VALVE SAS
LIFT VALVE
TUNING - LIFT VALVE PARAMETER GRAPHIC
TILT VALVE
TUNING - TILT VALVE PARAMETER GRAPHIC
ATT1 VALVE
TUNING - ATT1 VALVE PARAMETER GRAPHIC
ATT2 valve
TUNING - ATT2 VALVE PARAMETER GRAPHIC
OPTION SET
OPTIONSET
OPTIONSET - SPEED REDUCTION IN THE CURVE PARAMETER GRAPHICS
MAINTENANCE
MAINTENANCE PARAMETER GRAPHICS
RENT TIME
RENT TIME PARAMETER GRAPHICS
BATTERY
BATTERY PARAMETER GRAPHICS
TWIS FLAG
ROT LAMP
FLASH LAMP
DIPPED LIGHT
WORK LAMP
WIPERS/WASHER
DIR LIGHTS
HEATER
OPT OUT
REAR BUZZER
MATCHING
SERIAL NUMBER
FW/BW SELECTOR
DRIVE
MAT. HANDLING
DRIVE (1)
DRIVE (2)
DRIVE (3)
DRIVE (4)
DRIVE (5)
OTHERS MENU
METER START
HR COUNTER CLR
DEMO MODE
TO DEFAULT SET
MASK PASSWORD
MANAGER PASS
CONTRAST
DELUXE MODE
FORCED IGNITION
TROUBLESHOOTING
CONNECTOR CHECK
BEFORE TROUBLESHOOTING
WIRE HARNESS AND CONNECTORS INSPECTION PROCEDURE
Continuity check
Short circuit check
Visual and contact pressure checks
INSULATION CHECK PROCEDURE
Truck insulation check
Battery insulation check
Motor insulation check
Card insulation check
MOTOR WINDING CHECK PROCEDURE
Motor phase continuity check
TEMPERATURE SENSOR CHECK PROCEDURE
Sensor integrity check
Sensor insulation check
CAN-BUS CHECK PROCEDURE
Software version check
Wiring harness and connections check
DIAGNOSTIC CODES LIST
WHEN AN ERROR CODE IS DISPLAYED
EPS STEERING LOGIC UNIT - MASTER MICROCONTROLLER
0108
010D
0110
0111
0120
0130
0135
013C
013D
0141
0146
0147
0148
0149
015B
0162
01D2
01D3
01D4
01D5
01D6
01D7
01D8
01DA
01DC
01DD
01DF
01E1
01E4
01EB
01EC
01ED
01F1
01F4
01F5
01F7
01F8
01FB
01FC
01FD
01FE
RIGHT TRACTION LOGIC UNIT - MASTER MICROCONTROLLER
0201
0202
0203
0204
0205
0206
0207
0208
0209
020A
020C
020D
020E
0210
0211
0212
0213
0214
0216
0219
021B
021C
021D
021E
021F
0220
0221
0224
0225
0226
0227
0228
022C
022F
0230
0231
0232
0233
0234
0235
0236
023A
023C
023D
0241
0242
0243
0244
0245
0248
024B
024C
024D
024E
024F
0250
0251
0252
0253
0254
025B
LEFT TRACTION LOGIC UNIT - MASTER MICROCONTROLLER
0301
0302
0303
0304
0305
0306
0307
0308
0309
030A
030C
030D
030E
0310
0311
0312
0313
0314
0316
0319
031B
031C
031D
031E
031F
0320
0321
0324
0325
0326
0327
0328
032C
032F
0330
0331
0332
0333
0334
0335
0336
033A
033C
033D
0341
0342
0343
0344
0345
0348
034B
034C
034D
034E
034F
0350
0351
0352
0353
0354
035B
MCB CARD (TRCB section)
0430
0450
0451
0452
0453
0454
0455
0455 (1)
0493
0494
0496
04A7
04B6
04C1
04C2
04C3
04C4
04C5
04C6
04C7
04C8
04C9
04CA
04CB
04CC
04CD
04CE
04CF
04F1
04F2
04F5
04FA
04FB
04FC
04FD
04FE
LIFT LOGIC UNIT
05A0
05A1
05A2
05A3
05A4
05A5
05A6
05A7
05A8
05A9
05AA
05AB
05AC
05AD
05AE
05AF
05B0
05B1
05B2
05B3
05B4
05B5
05B6
05B7
05B8
05B9
05BA
05BB
05BC
05BD
05BE
05BF
05C1
05C2
05C3
05C4
05C5
05C7
05C8
05C9
05CA
05CB
05CC
05CD
MCB CARD (EVCB section)
0659
065A
065B
065D
065E
06A1
06A2
06A3
06A4
06A5
06A7
06A8
06A9
06AA
06AB
06AC
06AD
06AE
06AF
06B1
06B2
06B3
06B4
06B6
06B7
06B8
06BA
06BB
06BC
06BD
06BE
06E1
06EE
06F3
06F4
ARM REST CARD - MASTER MICROCONTROLLER
08E1
08E2
08E3
08E4
08E5
08E6
08E7
08E8
08E9
08EA
08EB
08EC
08ED
08EE
08EF
LITHIUM BATTERY
0A01
0A02
0A03
0A04
0A05
0A06
0A07
0A08
0A09
0A0A
0A0B
0A0C
0A0D
0A0E
0A0F
0A10
0A11
0A12
0A13
0A14
MULTI-DISPLAY FUNCTIONS
0C01
0C02
0C03
0C04
0C05
0C06
0C08
0C0B
0CA1
0CA2
0CA3
0CA4
0CA5
0CD9
0CDA
0CDC
0CDD
0CDE
0CDF
0CF1
0CF2
0CF3
ARM REST CARD - SLAVE MICROCONTROLLER
0BE6
0BE7
0BE8
0BE9
0BEA
0BEC
0BED
0BEF
0BF8
0BF9
0BFA
EPS STEERING LOGIC UNIT - SLAVE MICROCONTROLLER
4108
410D
4110
4111
4120
4130
4135
413C
4146
4147
4148
4149
4162
41CF
41D0
41D1
41D4
41D5
41D6
41D7
41D8
41DA
41DC
41DF
41E1
41E4
41EB
41EC
41ED
41F0
41F1
41F7
41F8
41FA
41FC
41FD
41FE
RIGHT TRACTION LOGIC UNIT - SLAVE MICROCONTROLLER
4201
4202
4203
4204
4205
4206
4207
4208
4209
420A
420C
420D
420E
4210
4211
4212
4213
4214
4216
4219
421B
421C
421D
421E
421F
4220
4221
4224
4225
4226
4227
4228
422C
422F
4230
4231
4232
4233
4234
4235
4236
423A
423C
423D
4241
4242
4243
4244
4245
4248
424A
424C
424D
424E
424F
4250
4251
4252
4253
4254
425B
LEFT TRACTION LOGIC UNIT - SLAVE MICROCONTROLLER
4301
4302
4303
4304
4305
4306
4307
4308
4309
430A
430C
430D
430E
4310
4311
4312
4313
4314
4316
4319
431B
431C
431D
431E
431F
4320
4321
4324
4325
4326
4327
4328
432C
432F
4330
4331
4332
4333
4334
4335
4336
433A
433C
433D
4341
4342
4343
4344
4345
4348
434A
434C
434D
434E
434F
4350
4351
4352
4353
4354
435B
MOTORS
TRACTION MOTOR
GENERAL
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
TEMPERATURE SENSOR REPLACEMENT
PUMP MOTOR
GENERAL
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
TEMPERATURE SENSOR REPLACEMENT
DRIVE UNIT & FRONT AXLE
FRONT AXLE ASSEMBLY
GENERAL
DISASSEMBLY•ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
[Point 6]
[Point 7]
[Point 8]
[Point 9]
[Point 10]
[Point 11]
[Point 12]
[Point 13]
[Point 14]
[Point 15]
[Point 16]
[Point 17]
[Point 18]
[Point 19]
[Point 20]
[Point 21]
[Point 22]
[Point 23]
[Point 24]
[Point 25]
[Point 26]
[Point 27]
[Point 28]
[Point 29]
[Point 30]
[Point 31]
[Point 32]
[Point 33]
[Point 34]
[Point 35]
[Point 36]
[Point 37]
[Point 38]
[Point 39]
[Point 40]
[Point 41]
[Point 42]
[Point 43]
[Point 44]
[Point 45]
[Point 46]
[Point 47]
[Point 48]
[Point 49]
[Point 50]
[Point 51]
[Point 52]
[Point 53]
[Point 54]
[Point 55]
[Point 56]
[Point 57]
[Point 58]
[Point 59]
[Point 60]
[Point 61]
[Point 62]
[Point 63]
[Point 64]
[Point 65]
[Point 66]
[Point 67]
[Point 68]
[Point 69]
[Point 70]
[Point 71]
[Point 72]
[Point 73]
[Point 74]
[Point 75]
MAINTENANCE
DRAINING AND CHANGING THE OIL
REAR AXLE
REAR AXLE UNIT - 3 WHEEL VERSION
GENERAL
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
[Point 6]
[Point 7]
[Point 8]
[Point 9]
[Point 10]
[Point 11]
[Point 12]
[Point 13]
[Point 14]
[Point 15]
[Point 16]
[Point 17]
[Point 18]
[Point 19]
[Point 20]
[Point 21]
[Point 22]
[Point 23]
[Point 24]
[Point 25]
[Point 26]
[Point 27]
[Point 28]
[Point 29]
[Point 30]
[Point 31]
[Point 32]
[Point 33]
[Point 34]
[Point 35]
[Point 36]
[Point 37]
[Point 38]
[Point 39]
[Point 40]
[Point 41]
[Point 42]
[Point 43]
[Point 44]
[Point 45]
[Point 46]
[Point 47]
[Point 48]
[Point 49]
[Point 50]
[Point 51]
[Point 52]
[Point 53]
[Point 54]
[Point 55]
[Point 56]
[Point 57]
[Point 58]
[Point 59]
[Point 60]
[Point 61]
[Point 62]
[Point 63]
[Point 64]
[Point 65]
[Point 66]
[Point 67]
[Point 68]
[Point 69]
[Point 70]
[Point 71]
[Point 72]
REAR AXLE UNIT - 4 WHEEL VERSION
GENERAL
COMPONENTS
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
REAR AXLE HUB - CAST ARTICULATED JOINT
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
REAR AXLE CYLINDER
DISASSEMBLY-ASSEMBLY-INSPECTION
Point Operations
[Point 1]
[Point 2]
WHEELS
SPECIFICATIONS
HYDRAULIC STEERING
SCRAPER
STEERING COLUMN
DISASSEMBLY•ASSEMBLY
Point Operations
[Point 1]
TFD SENSOR - 3 WHEEL VERSION
DISASSEMBLY•ASSEMBLY
ORBITROL - 4 WHEEL VERSION
DISASSEMBLY•ASSEMBLY
INSPECTION AND ADJUSTMENT OF MAXIMUM PRESSURE
PRIORITY VALVE - 4 WHEEL VERSION
DISASSEMBLY•ASSEMBLY
Point Operations
[Point 1]
BRAKE
GENERAL
SERVICE BRAKE PEDAL
DISASSEMBLY·INSPECTION·ASSEMBLY
Service brake bleeding procedure
PARKING BRAKE
DISASSEMBLY·INSPECTION·ASSEMBLY
EMERGENCY RELEASE
FRAME
COMPONENTS
OPERATOR’S SEAT
DISASSEMBLY-ASSEMBLY
BATTERY COVER UNIT
DISASSEMBLY-ASSEMBLY
OVERHEAD GUARD
DISASSEMBLY-ASSEMBLY
FLOATING VERSION
COUNTERWEIGHT
DISASSEMBLY·ASSEMBLY
Point Operations
[Point 1]
MATERIAL HANDLING SYSTEM
HYDRAULIC CIRCUIT - 3 WHEEL VERSION
HYDRAULIC CIRCUIT - 4 WHEEL VERSION
OIL FILTER
REMOVAL• INSTALLATION
Point Operations
[Point 1]
LIFTING LOAD DOWN TEST
NATURAL FORWARD TILTING TEST
OIL LEAK TEST
LIFT CYLINDER
TILTING CYLINDERS
MASTS
MAST
GENERAL
MAST SECTION (V - FV - FSV)
MAST SECTION (FW - FSW)
COMPONENTS
MAST GROUP (V) (1.5 - 2.0 t)
MAST GROUP (FV) (1.5 - 2.0 t)
MAST GROUP (FSV) (1.5 - 2.0 t)
MAST GROUP (FW) (1.5 - 2.0 t)
MAST GROUP (FSW) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (V - FV) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (FSV) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (FW) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (FSW) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (V) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FV) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FSV) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FW) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FSW) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (V) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FV) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FSV) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FW) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FSW) (1.5 - 2.0 t)
FORK CARRIAGE ASSEMBLY AND MAST REMOVAL
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
MAST GROUP (WITH FORK CARRIAGE)
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
MAST ASSEMBLY V
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
[Point 2]
MAST GROUP FV
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
[Point 2]
MAST GROUP FSV
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
[Point 2]
FW MAST GROUP
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
FSW MAST GROUP
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
FORK CARRIAGE (V - FV - FSV)
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
REPLACING THE FORK CARRIAGE GUIDE SHOES (V - FV - FSV) (NISS)
DISASSEMBLY·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
MAST ADJUSTMENT (V - FV - FSV)
Adjusting the lifting roller on the mast
Adjusting the play on the inner mast roller (V - FV - FSV) and central mast lower roller (FSV)
Adjusting the play on the outer mast roller (V - FV - FSV) and central mast upper roller (FSV)
Adjusting the roller on the fork plate
Adjusting the play on the lower/central/upper lifting roller
Adjusting the lifting roller on the mast (1)
Adjusting the clearance of the inner mast roller
STANDARD FOR SELECTING AN OVERSIZE ROLLER
MAST ROLLER
DISASSEMBLY-ASSEMBLY
FORK CARRIAGE (FW - FSW)
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
SIDESHIFT FORK CARRIAGE (FW - FSW) (ISS)
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
REPLACING THE FORK CARRIAGE GUIDE SHOES (FW - FSW) (ISS)
DISASSEMBLY·REASSEMBLY
Point Operations
[Point 1]
MAST ADJUSTMENT (FW - FSW)
Adjusting the mast and fork carriage shoes
CHAINS
INSPECTIONS - INSTALLATION - TUNING
Standard values of the chain pitch distance
Assembly
Adjustment
FORK
DISASSEMBLY·INSPECTION·ASSEMBLY
ADJUSTING THE ADJUSTING RINGS ON THE LIFT CYLINDER ROD (TO AVOID IRREGULAR LIFTING)
CYLINDERS
LIFTING CYLINDERS
GENERAL
SPECIFICATIONS
PARACHUTE VALVE (LOWERING SAFETY VALVE)
LOWERING VALVE
COMPONENTS
SIDE LIFTING CYLINDERS V - FSV MAST (1.5 - 1.8 t)
SIDE LIFTING CYLINDERS V - FSV MAST (2.0 t)
SIDE LIFTING CYLINDERS FV MAST (1.5 - 1.8 t)
CENTRAL LIFTING CYLINDERS FV - FSV MAST (1.5 - 1.8 t)
SIDE LIFTING CYLINDERS FV MAST (2.0 t)
CENTRAL LIFTING CYLINDERS FV - FSV MAST (2.0 t)
FW MAST SIDE LIFTING CYLINDERS (1.5 - 1.8 t)
CENTRAL LIFTING CYLINDERS FW - FSW MAST (1.5 - 1.8 t)
FW MAST SIDE LIFTING CYLINDERS (2.0 t)
CENTRAL LIFTING CYLINDERS FW - FSW MAST (2.0 t)
FSW MAST SIDE LIFTING CYLINDER (1.5 - 1.8 t)
FSW MAST SIDE LIFTING CYLINDERS (2.0 t)
SIDE LIFTING CYLINDER ASSEMBLY
DISASSEMBLY•ASSEMBLY
Point Operations
CYLINDER (V - FSV - FSW)
REMOVAL - INSPECTION - INSTALLATION
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
[Point 6]
CYLINDER (FV - FW)
REMOVAL - INSPECTION - INSTALLATION
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
CENTRAL LIFTING CYLINDER ASSEMBLY
DISASSEMBLY•ASSEMBLY
CYLINDER (FV - FSV - FW - FSW)
REMOVAL - INSPECTION - INSTALLATION
Point Operations
TILTING CYLINDERS
GENERAL
SPECIFICATIONS
COMPONENTS
DISASSEMBLY•ASSEMBLY
Adjusting
DISASSEMBLY•INSPECTION•ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
OIL PUMP
SPECIFICATIONS
STANDARD VERSION
FLOATING OVERHEAD GUARD VERSION
ADJUSTING THE OIL FLOW RATE
DISASSEMBLY·ASSEMBLY
TEST METHOD
DISTRIBUTOR
HYDRAULIC DIAGRAM
COMPONENTS
SPECIFICATIONS
DISASSEMBLY-ASSEMBLY
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
MAXIMUM PRESSURE ADJUSTMENT
MANUAL LOWERING VALVE
SAS FUNCTION
GENERAL
FOR REPAIR WORK
HAND GRIP POSITION CORRECTION VALVE
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
OSCILLATION LOCK CYLINDER
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
MAIN OPTIONS
DC/DC CONVERTERS
REAR COMPARTMENT FUSES
FUSES UNDER DASHBOARD
HEIGHT SELECTOR
COMPONENTS
FUNCTIONS
MAXIMUM HEIGHT LIMITER
HEIGHT LIMITER
AUTOMATIC HEIGHT CONTROL
Target selection before lift-up operation
I-SITE
COMPONENTS
FLASH - ROTATING LAMP
COMPONENTS
WORK SPOTLIGHTS
COMPONENTS
COMBINED LIGHT AND REAR BLUE LIGHT
COMPONENTS
FRONT BLUE LIGHT
WIRING DIAGRAM
HEATER - HEATED REAR WINDOW - RADIO - WIND-SCREEN WIPER - COURTESY LIGHT
COMPONENTS
MULTIFUNCTION JOYSTICK
CONFIGURATIONS
LITHIUM BATTERY
COMPONENTS
APPENDIX
COMPONENTS
MAIN HARNESS
STEERING WHEEL AND REMOTE CONTROL SWITCHES WIRING HARNESS
ARMREST WIRING HARNESS
WIRING DIAGRAM - 3 WHEEL VERSION
WIRING DIAGRAM - 4 WHEEL VERSION
WIRING DIAGRAM - 3 WHEELS VERSION WITH FLOATING OVERHEAD GUARD
WIRING DIAGRAM - 4 WHEELS VERSION WITH FLOATING OVERHEAD GUARD
Size: 56.99 MB
Format: PDF
Language: English
Brand: Toyota
Type of Machine: Forklift
Type of Manual: Repair Manual, Electric Wiring Diagram, Hydraulic Diagram
Model: Toyota Forklift
8FBE15T ; 8FBE16T ; 8FBE18T ; 8FBE20T
8FBEK16T ; 8FBEK18T
8FBM16T ; 8FBM18T ; 8FBM20T
8FBMK16T ; 8FBMK20T
Part Number: CE375-2
Publication Date: 2018
Number of Pages: 756 Pages
Contents:
INDEX
GENERAL
VEHICLE EXTERIOR VIEW
VEHICLE MODELS
CHASSIS NUMBER
HOW TO USE THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
SI UNITS
OPERATING TIPS
JACK-UP POINTS
LIFTING THE VEHICLE
LIST OF SUSPENSION ROPE ANGLES
SAFETY LOAD FOR EACH SUSPENSION ROPE ANGLE
COMPONENT WEIGHTS
TOWING THE TRUCK
ELECTRICAL COMPONENTS INSPECTION
NOTES ON SAS
TIGHTENING TORQUE TABLE
TABLE OF LUBRICANTS AND FLUIDS
PERIODIC MAINTENANCE
Indications on technical assistance
Periodic replacements
Periodic maintenance
SAS periodic maintenance
Lubrication Chart
BATTERY
BATTERY COMPARTMENT AND REQUIRED WEIGHT
STANDARD SERVICE VALUES
MULTI-DISPLAY FUNCTIONS
Battery charge indicator
Insufficient battery charge alarm
STATE OF BATTERY CHARGE INDICATOR
BATTERY VOLTAGE READING PROCEDURE
BATTERY MANAGEMENT PARAMETERS
TABLE OF BDI MAX, BDI MIN, RESET VOLT MIN, RESET VOLT MAX VALUES
BATTERY INDICATOR TROUBLESHOOTING
TROUBLESHOOTING
BATTERY UNIT
DISASSEMBLY-ASSEMBLY
INSPECTION
* Battery control table
STATE OF BATTERY CHARGE
BATTERY CAPACITY
Discharge rate
Electrolyte specific gravity
Electrolyte temperature
Battery age
GEL BATTERIES
REPLACING BATTERY PLUG TERMINALS
CONTROL SYSTEM
GENERAL
REAR COMPARTMENT FUSES
FUSES UNDER DASHBOARD
CONTACTORS
DC/DC CONVERTERS
TRACTION AND LIFTING LOGIC UNITS
DISASSEMBLY-ASSEMBLY
STEERING LOGIC UNIT - EPS
DISASSEMBLY-ASSEMBLY
MCB CARD
DISASSEMBLY-ASSEMBLY
MULTI-DISPLAY FUNCTIONS
DISASSEMBLY-ASSEMBLY
ARMREST CARD STANDARD VERSION
DISASSEMBLY-ASSEMBLY
ARMREST CARD STANDARD VERSION POTENTIOMETERS
DISASSEMBLY-ASSEMBLY
ARMREST CARD - MULTIFUNCTION JOYSTICK VERSION
DISASSEMBLY-ASSEMBLY
ARMREST CARD POTENTIOMETERS - MULTIFUNCTION JOYSTICK VERSION
DISASSEMBLY-ASSEMBLY
ACCELERATOR AND BRAKE POTENTIOMETERS
DISASSEMBLY-ASSEMBLY
STEERING SENSOR - 3 WHEEL VERSION
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
STEERING SENSOR - 4 WHEEL VERSION
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
TILT ANGLE POTENTIOMETER
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
MAST PRESSURE SENSOR
DISASSEMBLY-ASSEMBLY
MAST HEIGHT SWITCH
DISASSEMBLY-ASSEMBLY
CALIBRATIONS
MULTI-FUNCTION DISPLAY
GENERAL
Display and buttons
Initializing screen
MENU MAP
OPERATOR MENU
DISPLAY SOFTWARE VERSION < 3.00
DISPLAY SOFTWARE VERSION ≥ 3.00
ADMINISTRATOR MENU
VERSION WITH CLOCK BUTTON PASSWORD
VERSION WITH PARKING BRAKE BUTTON PASSWORD
ADMINISTRATOR menu screen (with vehicle startup using key)
POWER CONTROL
TRACTION SETTING
MATERIAL HANDLING
TRUCK MANAGEMENT
SHOCK SENSOR
ADMINISTRATOR menu screen (with vehicle startup using pin code via keypad)
PIN ENTRY
PROFILE SETTING - POWER CONTROL
PROFILE SETTING - TRACTION SETTING
PROFILE SETTING - MATERIAL HANDLING SETTING
MATERIAL HANDLING
TRUCK MANAGEMENT
SHOCK SENSOR
MASK MENU
VERSION WITH CLOCK BUTTON PASSWORD
VERSION WITH PARKING BRAKE BUTTON PASSWORD
ANALYZER
DIAG MEMORY
I/O TEMP/VOLT
I/O TRAVELING
I/O M. HANDLING
I/O STEERING
I/O OTHERS
ACTIVE TEST
SW VERSION
TUNING
TRACTION
TUNING - TRACTION PARAMETER GRAPHICS
M. HANDLING
TUNING - M. HANDLING PARAMETER GRAPHICS
STEERING
TUNING - STEERING PARAMETER GRAPHIC
VALVE SAS
LIFT VALVE
TUNING - LIFT VALVE PARAMETER GRAPHIC
TILT VALVE
TUNING - TILT VALVE PARAMETER GRAPHIC
ATT1 VALVE
TUNING - ATT1 VALVE PARAMETER GRAPHIC
ATT2 valve
TUNING - ATT2 VALVE PARAMETER GRAPHIC
OPTION SET
OPTIONSET
OPTIONSET - SPEED REDUCTION IN THE CURVE PARAMETER GRAPHICS
MAINTENANCE
MAINTENANCE PARAMETER GRAPHICS
RENT TIME
RENT TIME PARAMETER GRAPHICS
BATTERY
BATTERY PARAMETER GRAPHICS
TWIS FLAG
ROT LAMP
FLASH LAMP
DIPPED LIGHT
WORK LAMP
WIPERS/WASHER
DIR LIGHTS
HEATER
OPT OUT
REAR BUZZER
MATCHING
SERIAL NUMBER
FW/BW SELECTOR
DRIVE
MAT. HANDLING
DRIVE (1)
DRIVE (2)
DRIVE (3)
DRIVE (4)
DRIVE (5)
OTHERS MENU
METER START
HR COUNTER CLR
DEMO MODE
TO DEFAULT SET
MASK PASSWORD
MANAGER PASS
CONTRAST
DELUXE MODE
FORCED IGNITION
TROUBLESHOOTING
CONNECTOR CHECK
BEFORE TROUBLESHOOTING
WIRE HARNESS AND CONNECTORS INSPECTION PROCEDURE
Continuity check
Short circuit check
Visual and contact pressure checks
INSULATION CHECK PROCEDURE
Truck insulation check
Battery insulation check
Motor insulation check
Card insulation check
MOTOR WINDING CHECK PROCEDURE
Motor phase continuity check
TEMPERATURE SENSOR CHECK PROCEDURE
Sensor integrity check
Sensor insulation check
CAN-BUS CHECK PROCEDURE
Software version check
Wiring harness and connections check
DIAGNOSTIC CODES LIST
WHEN AN ERROR CODE IS DISPLAYED
EPS STEERING LOGIC UNIT - MASTER MICROCONTROLLER
0108
010D
0110
0111
0120
0130
0135
013C
013D
0141
0146
0147
0148
0149
015B
0162
01D2
01D3
01D4
01D5
01D6
01D7
01D8
01DA
01DC
01DD
01DF
01E1
01E4
01EB
01EC
01ED
01F1
01F4
01F5
01F7
01F8
01FB
01FC
01FD
01FE
RIGHT TRACTION LOGIC UNIT - MASTER MICROCONTROLLER
0201
0202
0203
0204
0205
0206
0207
0208
0209
020A
020C
020D
020E
0210
0211
0212
0213
0214
0216
0219
021B
021C
021D
021E
021F
0220
0221
0224
0225
0226
0227
0228
022C
022F
0230
0231
0232
0233
0234
0235
0236
023A
023C
023D
0241
0242
0243
0244
0245
0248
024B
024C
024D
024E
024F
0250
0251
0252
0253
0254
025B
LEFT TRACTION LOGIC UNIT - MASTER MICROCONTROLLER
0301
0302
0303
0304
0305
0306
0307
0308
0309
030A
030C
030D
030E
0310
0311
0312
0313
0314
0316
0319
031B
031C
031D
031E
031F
0320
0321
0324
0325
0326
0327
0328
032C
032F
0330
0331
0332
0333
0334
0335
0336
033A
033C
033D
0341
0342
0343
0344
0345
0348
034B
034C
034D
034E
034F
0350
0351
0352
0353
0354
035B
MCB CARD (TRCB section)
0430
0450
0451
0452
0453
0454
0455
0455 (1)
0493
0494
0496
04A7
04B6
04C1
04C2
04C3
04C4
04C5
04C6
04C7
04C8
04C9
04CA
04CB
04CC
04CD
04CE
04CF
04F1
04F2
04F5
04FA
04FB
04FC
04FD
04FE
LIFT LOGIC UNIT
05A0
05A1
05A2
05A3
05A4
05A5
05A6
05A7
05A8
05A9
05AA
05AB
05AC
05AD
05AE
05AF
05B0
05B1
05B2
05B3
05B4
05B5
05B6
05B7
05B8
05B9
05BA
05BB
05BC
05BD
05BE
05BF
05C1
05C2
05C3
05C4
05C5
05C7
05C8
05C9
05CA
05CB
05CC
05CD
MCB CARD (EVCB section)
0659
065A
065B
065D
065E
06A1
06A2
06A3
06A4
06A5
06A7
06A8
06A9
06AA
06AB
06AC
06AD
06AE
06AF
06B1
06B2
06B3
06B4
06B6
06B7
06B8
06BA
06BB
06BC
06BD
06BE
06E1
06EE
06F3
06F4
ARM REST CARD - MASTER MICROCONTROLLER
08E1
08E2
08E3
08E4
08E5
08E6
08E7
08E8
08E9
08EA
08EB
08EC
08ED
08EE
08EF
LITHIUM BATTERY
0A01
0A02
0A03
0A04
0A05
0A06
0A07
0A08
0A09
0A0A
0A0B
0A0C
0A0D
0A0E
0A0F
0A10
0A11
0A12
0A13
0A14
MULTI-DISPLAY FUNCTIONS
0C01
0C02
0C03
0C04
0C05
0C06
0C08
0C0B
0CA1
0CA2
0CA3
0CA4
0CA5
0CD9
0CDA
0CDC
0CDD
0CDE
0CDF
0CF1
0CF2
0CF3
ARM REST CARD - SLAVE MICROCONTROLLER
0BE6
0BE7
0BE8
0BE9
0BEA
0BEC
0BED
0BEF
0BF8
0BF9
0BFA
EPS STEERING LOGIC UNIT - SLAVE MICROCONTROLLER
4108
410D
4110
4111
4120
4130
4135
413C
4146
4147
4148
4149
4162
41CF
41D0
41D1
41D4
41D5
41D6
41D7
41D8
41DA
41DC
41DF
41E1
41E4
41EB
41EC
41ED
41F0
41F1
41F7
41F8
41FA
41FC
41FD
41FE
RIGHT TRACTION LOGIC UNIT - SLAVE MICROCONTROLLER
4201
4202
4203
4204
4205
4206
4207
4208
4209
420A
420C
420D
420E
4210
4211
4212
4213
4214
4216
4219
421B
421C
421D
421E
421F
4220
4221
4224
4225
4226
4227
4228
422C
422F
4230
4231
4232
4233
4234
4235
4236
423A
423C
423D
4241
4242
4243
4244
4245
4248
424A
424C
424D
424E
424F
4250
4251
4252
4253
4254
425B
LEFT TRACTION LOGIC UNIT - SLAVE MICROCONTROLLER
4301
4302
4303
4304
4305
4306
4307
4308
4309
430A
430C
430D
430E
4310
4311
4312
4313
4314
4316
4319
431B
431C
431D
431E
431F
4320
4321
4324
4325
4326
4327
4328
432C
432F
4330
4331
4332
4333
4334
4335
4336
433A
433C
433D
4341
4342
4343
4344
4345
4348
434A
434C
434D
434E
434F
4350
4351
4352
4353
4354
435B
MOTORS
TRACTION MOTOR
GENERAL
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
TEMPERATURE SENSOR REPLACEMENT
PUMP MOTOR
GENERAL
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
TEMPERATURE SENSOR REPLACEMENT
DRIVE UNIT & FRONT AXLE
FRONT AXLE ASSEMBLY
GENERAL
DISASSEMBLY•ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
[Point 6]
[Point 7]
[Point 8]
[Point 9]
[Point 10]
[Point 11]
[Point 12]
[Point 13]
[Point 14]
[Point 15]
[Point 16]
[Point 17]
[Point 18]
[Point 19]
[Point 20]
[Point 21]
[Point 22]
[Point 23]
[Point 24]
[Point 25]
[Point 26]
[Point 27]
[Point 28]
[Point 29]
[Point 30]
[Point 31]
[Point 32]
[Point 33]
[Point 34]
[Point 35]
[Point 36]
[Point 37]
[Point 38]
[Point 39]
[Point 40]
[Point 41]
[Point 42]
[Point 43]
[Point 44]
[Point 45]
[Point 46]
[Point 47]
[Point 48]
[Point 49]
[Point 50]
[Point 51]
[Point 52]
[Point 53]
[Point 54]
[Point 55]
[Point 56]
[Point 57]
[Point 58]
[Point 59]
[Point 60]
[Point 61]
[Point 62]
[Point 63]
[Point 64]
[Point 65]
[Point 66]
[Point 67]
[Point 68]
[Point 69]
[Point 70]
[Point 71]
[Point 72]
[Point 73]
[Point 74]
[Point 75]
MAINTENANCE
DRAINING AND CHANGING THE OIL
REAR AXLE
REAR AXLE UNIT - 3 WHEEL VERSION
GENERAL
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
[Point 6]
[Point 7]
[Point 8]
[Point 9]
[Point 10]
[Point 11]
[Point 12]
[Point 13]
[Point 14]
[Point 15]
[Point 16]
[Point 17]
[Point 18]
[Point 19]
[Point 20]
[Point 21]
[Point 22]
[Point 23]
[Point 24]
[Point 25]
[Point 26]
[Point 27]
[Point 28]
[Point 29]
[Point 30]
[Point 31]
[Point 32]
[Point 33]
[Point 34]
[Point 35]
[Point 36]
[Point 37]
[Point 38]
[Point 39]
[Point 40]
[Point 41]
[Point 42]
[Point 43]
[Point 44]
[Point 45]
[Point 46]
[Point 47]
[Point 48]
[Point 49]
[Point 50]
[Point 51]
[Point 52]
[Point 53]
[Point 54]
[Point 55]
[Point 56]
[Point 57]
[Point 58]
[Point 59]
[Point 60]
[Point 61]
[Point 62]
[Point 63]
[Point 64]
[Point 65]
[Point 66]
[Point 67]
[Point 68]
[Point 69]
[Point 70]
[Point 71]
[Point 72]
REAR AXLE UNIT - 4 WHEEL VERSION
GENERAL
COMPONENTS
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
REAR AXLE HUB - CAST ARTICULATED JOINT
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
REAR AXLE CYLINDER
DISASSEMBLY-ASSEMBLY-INSPECTION
Point Operations
[Point 1]
[Point 2]
WHEELS
SPECIFICATIONS
HYDRAULIC STEERING
SCRAPER
STEERING COLUMN
DISASSEMBLY•ASSEMBLY
Point Operations
[Point 1]
TFD SENSOR - 3 WHEEL VERSION
DISASSEMBLY•ASSEMBLY
ORBITROL - 4 WHEEL VERSION
DISASSEMBLY•ASSEMBLY
INSPECTION AND ADJUSTMENT OF MAXIMUM PRESSURE
PRIORITY VALVE - 4 WHEEL VERSION
DISASSEMBLY•ASSEMBLY
Point Operations
[Point 1]
BRAKE
GENERAL
SERVICE BRAKE PEDAL
DISASSEMBLY·INSPECTION·ASSEMBLY
Service brake bleeding procedure
PARKING BRAKE
DISASSEMBLY·INSPECTION·ASSEMBLY
EMERGENCY RELEASE
FRAME
COMPONENTS
OPERATOR’S SEAT
DISASSEMBLY-ASSEMBLY
BATTERY COVER UNIT
DISASSEMBLY-ASSEMBLY
OVERHEAD GUARD
DISASSEMBLY-ASSEMBLY
FLOATING VERSION
COUNTERWEIGHT
DISASSEMBLY·ASSEMBLY
Point Operations
[Point 1]
MATERIAL HANDLING SYSTEM
HYDRAULIC CIRCUIT - 3 WHEEL VERSION
HYDRAULIC CIRCUIT - 4 WHEEL VERSION
OIL FILTER
REMOVAL• INSTALLATION
Point Operations
[Point 1]
LIFTING LOAD DOWN TEST
NATURAL FORWARD TILTING TEST
OIL LEAK TEST
LIFT CYLINDER
TILTING CYLINDERS
MASTS
MAST
GENERAL
MAST SECTION (V - FV - FSV)
MAST SECTION (FW - FSW)
COMPONENTS
MAST GROUP (V) (1.5 - 2.0 t)
MAST GROUP (FV) (1.5 - 2.0 t)
MAST GROUP (FSV) (1.5 - 2.0 t)
MAST GROUP (FW) (1.5 - 2.0 t)
MAST GROUP (FSW) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (V - FV) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (FSV) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (FW) (1.5 - 2.0 t)
LIFTING BRACKET GROUP (FSW) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (V) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FV) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FSV) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FW) (1.5 - 2.0 t)
SIDESHIFT FORK CARRIAGE GROUP (FSW) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (V) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FV) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FSV) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FW) (1.5 - 2.0 t)
CHAIN AND CHAIN PULLEY GROUP (FSW) (1.5 - 2.0 t)
FORK CARRIAGE ASSEMBLY AND MAST REMOVAL
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
MAST GROUP (WITH FORK CARRIAGE)
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
MAST ASSEMBLY V
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
[Point 2]
MAST GROUP FV
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
[Point 2]
MAST GROUP FSV
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
[Point 2]
FW MAST GROUP
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
FSW MAST GROUP
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
FORK CARRIAGE (V - FV - FSV)
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
REPLACING THE FORK CARRIAGE GUIDE SHOES (V - FV - FSV) (NISS)
DISASSEMBLY·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
MAST ADJUSTMENT (V - FV - FSV)
Adjusting the lifting roller on the mast
Adjusting the play on the inner mast roller (V - FV - FSV) and central mast lower roller (FSV)
Adjusting the play on the outer mast roller (V - FV - FSV) and central mast upper roller (FSV)
Adjusting the roller on the fork plate
Adjusting the play on the lower/central/upper lifting roller
Adjusting the lifting roller on the mast (1)
Adjusting the clearance of the inner mast roller
STANDARD FOR SELECTING AN OVERSIZE ROLLER
MAST ROLLER
DISASSEMBLY-ASSEMBLY
FORK CARRIAGE (FW - FSW)
DISASSEMBLY·INSPECTION·ASSEMBLY
Point Operations
[Point 1]
SIDESHIFT FORK CARRIAGE (FW - FSW) (ISS)
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
REPLACING THE FORK CARRIAGE GUIDE SHOES (FW - FSW) (ISS)
DISASSEMBLY·REASSEMBLY
Point Operations
[Point 1]
MAST ADJUSTMENT (FW - FSW)
Adjusting the mast and fork carriage shoes
CHAINS
INSPECTIONS - INSTALLATION - TUNING
Standard values of the chain pitch distance
Assembly
Adjustment
FORK
DISASSEMBLY·INSPECTION·ASSEMBLY
ADJUSTING THE ADJUSTING RINGS ON THE LIFT CYLINDER ROD (TO AVOID IRREGULAR LIFTING)
CYLINDERS
LIFTING CYLINDERS
GENERAL
SPECIFICATIONS
PARACHUTE VALVE (LOWERING SAFETY VALVE)
LOWERING VALVE
COMPONENTS
SIDE LIFTING CYLINDERS V - FSV MAST (1.5 - 1.8 t)
SIDE LIFTING CYLINDERS V - FSV MAST (2.0 t)
SIDE LIFTING CYLINDERS FV MAST (1.5 - 1.8 t)
CENTRAL LIFTING CYLINDERS FV - FSV MAST (1.5 - 1.8 t)
SIDE LIFTING CYLINDERS FV MAST (2.0 t)
CENTRAL LIFTING CYLINDERS FV - FSV MAST (2.0 t)
FW MAST SIDE LIFTING CYLINDERS (1.5 - 1.8 t)
CENTRAL LIFTING CYLINDERS FW - FSW MAST (1.5 - 1.8 t)
FW MAST SIDE LIFTING CYLINDERS (2.0 t)
CENTRAL LIFTING CYLINDERS FW - FSW MAST (2.0 t)
FSW MAST SIDE LIFTING CYLINDER (1.5 - 1.8 t)
FSW MAST SIDE LIFTING CYLINDERS (2.0 t)
SIDE LIFTING CYLINDER ASSEMBLY
DISASSEMBLY•ASSEMBLY
Point Operations
CYLINDER (V - FSV - FSW)
REMOVAL - INSPECTION - INSTALLATION
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
[Point 6]
CYLINDER (FV - FW)
REMOVAL - INSPECTION - INSTALLATION
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
[Point 5]
CENTRAL LIFTING CYLINDER ASSEMBLY
DISASSEMBLY•ASSEMBLY
CYLINDER (FV - FSV - FW - FSW)
REMOVAL - INSPECTION - INSTALLATION
Point Operations
TILTING CYLINDERS
GENERAL
SPECIFICATIONS
COMPONENTS
DISASSEMBLY•ASSEMBLY
Adjusting
DISASSEMBLY•INSPECTION•ASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
OIL PUMP
SPECIFICATIONS
STANDARD VERSION
FLOATING OVERHEAD GUARD VERSION
ADJUSTING THE OIL FLOW RATE
DISASSEMBLY·ASSEMBLY
TEST METHOD
DISTRIBUTOR
HYDRAULIC DIAGRAM
COMPONENTS
SPECIFICATIONS
DISASSEMBLY-ASSEMBLY
DISASSEMBLY·INSPECTION·REASSEMBLY
Point Operations
[Point 1]
[Point 2]
[Point 3]
[Point 4]
MAXIMUM PRESSURE ADJUSTMENT
MANUAL LOWERING VALVE
SAS FUNCTION
GENERAL
FOR REPAIR WORK
HAND GRIP POSITION CORRECTION VALVE
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
[Point 2]
OSCILLATION LOCK CYLINDER
DISASSEMBLY-ASSEMBLY
Point Operations
[Point 1]
MAIN OPTIONS
DC/DC CONVERTERS
REAR COMPARTMENT FUSES
FUSES UNDER DASHBOARD
HEIGHT SELECTOR
COMPONENTS
FUNCTIONS
MAXIMUM HEIGHT LIMITER
HEIGHT LIMITER
AUTOMATIC HEIGHT CONTROL
Target selection before lift-up operation
I-SITE
COMPONENTS
FLASH - ROTATING LAMP
COMPONENTS
WORK SPOTLIGHTS
COMPONENTS
COMBINED LIGHT AND REAR BLUE LIGHT
COMPONENTS
FRONT BLUE LIGHT
WIRING DIAGRAM
HEATER - HEATED REAR WINDOW - RADIO - WIND-SCREEN WIPER - COURTESY LIGHT
COMPONENTS
MULTIFUNCTION JOYSTICK
CONFIGURATIONS
LITHIUM BATTERY
COMPONENTS
APPENDIX
COMPONENTS
MAIN HARNESS
STEERING WHEEL AND REMOTE CONTROL SWITCHES WIRING HARNESS
ARMREST WIRING HARNESS
WIRING DIAGRAM - 3 WHEEL VERSION
WIRING DIAGRAM - 4 WHEEL VERSION
WIRING DIAGRAM - 3 WHEELS VERSION WITH FLOATING OVERHEAD GUARD
WIRING DIAGRAM - 4 WHEELS VERSION WITH FLOATING OVERHEAD GUARD
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