Toyota Forklift 8FBE15T to 8FBMK20T Repair Manual CE375-3

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Toyota Forklift 8FBE15T to 8FBMK20T Repair Manual CE375-3
Size: 147.73 MB
Format: PDF
Language: English
Brand: Toyota
Type of Machine: Forklift
Type of Manual: Repair Manual, Electric and Hydraulic Diagrams
Model: Toyota 8FBE15T, 8FBE16T, 8FBE18T, 8FBE20T, 8FBEK16T, 8FBEK18T, 8FBM16T, 8FBM18T, 8FBM20 T, 8FBMK16T, 8FBMK20T
Publication Number: CE375-3
Publication Date: 2019
Number of Pages: 779 Pages

Contents:
INDEX
GENERAL

VEHICLE EXTERIOR VIEW​

VEHICLE MODELS​

CHASSIS NUMBER​

HOW TO USE THIS MANUAL​

OPERATING TIPS​

LIST OF SUSPENSION ROPE ANGLES​

SAFETY LOAD FOR EACH SUSPENSION ROPE ANGLE​

COMPONENT WEIGHTS​

TOWING THE TRUCK​

ELECTRICAL COMPONENTS INSPECTION​

NOTES ON SAS​

TIGHTENING TORQUE TABLE​

TABLE OF LUBRICANTS AND FLUIDS​

PERIODIC MAINTENANCE​

BATTERY

LEAD BATTERY​

TOYOTA LITHIUM BATTERY​

CONTROL SYSTEM

GENERAL​

REAR COMPARTMENT FUSES​

FUSES UNDER DASHBOARD​

CONTACTORS​

DC/DC CONVERTERS​

TRACTION AND LIFTING LOGIC UNITS​

STEERING LOGIC UNIT - EPS​

MCB CARD​

MULTI-DISPLAY FUNCTIONS​

ARMREST CARD STANDARD VERSION​

ARMREST CARD STANDARD VERSION POTENTIOMETERS​

ARMREST CARD - MULTIFUNCTION JOYSTICK VERSION​

ARMREST CARD POTENTIOMETERS - MULTIFUNCTION JOYSTICK VERSION​

ACCELERATOR AND BRAKE POTENTIOMETERS​

STEERING SENSOR - 3 WHEEL VERSION​

STEERING SENSOR - 4 WHEEL VERSION​

TILT ANGLE POTENTIOMETER​

MAST PRESSURE SENSOR​

MAST HEIGHT SWITCH​

CALIBRATIONS​

MULTI-FUNCTION DISPLAY

GENERAL​

MENU MAP​

OPERATOR MENU​

ADMINISTRATOR MENU​

MASK MENU​

FORCED IGNITION​

TROUBLESHOOTING

CONNECTOR CHECK​

WIRE HARNESS AND CONNECTORS INSPECTION PROCEDURE​

INSULATION CHECK PROCEDURE​

MOTOR WINDING CHECK PROCEDURE​

TEMPERATURE SENSOR CHECK PROCEDURE​

CAN-BUS CHECK PROCEDURE​

DIAGNOSTIC CODES LIST​

WHEN AN ERROR CODE IS DISPLAYED​

MOTOR

TRACTION MOTOR​

PUMP MOTOR:​

DRIVE UNIT & FRONT AXLE

FRONT AXLE ASSEMBLY​

REAR AXLE

REAR AXLE UNIT - 3 WHEEL VERSION​

REAR AXLE UNIT - 4 WHEEL VERSION​

REAR AXLE HUB - CAST ARTICULATED JOINT​

REAR AXLE CYLINDER​

WHEELS​

HYDRAULIC STEERING

SCRAPER​

STEERING COLUMN​

TFD SENSOR - 3 WHEEL VERSION​

ORBITROL - 4 WHEEL VERSION​

INSPECTION AND ADJUSTMENT OF MAXIMUM PRESSURE​

PRIORITY VALVE - 4 WHEEL VERSION​

BRAKE

GENERAL​

SERVICE BRAKE PEDAL​

PARKING BRAKE​

FRAME

COMPONENTS​

OPERATOR’S SEAT​

BATTERY COVER UNIT​

OVERHEAD GUARD​

COUNTERWEIGHT​

MATERIAL HANDLING SYSTEM

HYDRAULIC CIRCUIT - 3 WHEEL VERSION​

HYDRAULIC CIRCUIT - 4 WHEEL VERSION​

OIL FILTER​

LIFTING LOAD DOWN TEST​

NATURAL FORWARD TILTING TEST​

OIL LEAK TEST​

MASTS

MAST​

FORK CARRIAGE ASSEMBLY AND MAST REMOVAL​

MAST GROUP (WITH FORK CARRIAGE)​

MAST ASSEMBLY V​

MAST GROUP FV​

MAST GROUP FSV​

FW MAST GROUP​

FSW MAST GROUP​

FORK CARRIAGE (V - FV - FSV)​

REPLACING THE FORK CARRIAGE GUIDE SHOES (V - FV - FSV) (NISS)​

MAST ADJUSTMENT (V - FV - FSV)​

STANDARD FOR SELECTING AN OVERSIZE ROLLER​

MAST ROLLER​

FORK CARRIAGE (FW - FSW)​

SIDESHIFT FORK CARRIAGE (FW - FSW) (ISS)​

REPLACING THE FORK CARRIAGE GUIDE SHOES (FW - FSW) (ISS)​

MAST ADJUSTMENT (FW - FSW)​

CHAINS​

FORK​

ADJUSTING THE ADJUSTING RINGS ON THE LIFT CYLINDER ROD (TO AVOID IRREGULAR LIFTING)​

CYLINDERS

LIFTING CYLINDERS​

TILTING CYLINDERS​

OIL PUMP

SPECIFICATIONS​

ADJUSTING THE OIL FLOW RATE​

DISASSEMBLY·ASSEMBLY​

TEST METHOD​

DISTRIBUTOR

HYDRAULIC DIAGRAM​

COMPONENTS​

SPECIFICATIONS​

DISASSEMBLY-ASSEMBLY​

DISASSEMBLY·INSPECTION·REASSEMBLY​

MAXIMUM PRESSURE ADJUSTMENT​

MANUAL LOWERING VALVE​

SAS FUNCTION

GENERAL​

FOR REPAIR WORK​

HAND GRIP POSITION CORRECTION VALVE​

OSCILLATION LOCK CYLINDER​

MAIN OPTIONS

DC/DC CONVERTERS​

REAR COMPARTMENT FUSES​

FUSES UNDER DASHBOARD​

HEIGHT SELECTOR​

I-SITE​

FLASH - ROTATING LAMP​

WORK SPOTLIGHTS​

COMBINED LIGHT AND REAR BLUE LIGHT​

FRONT BLUE LIGHT​

HEATER - HEATED REAR WINDOW - RADIO - WIND-SCREEN WIPER - COURTESY LIGHT​

MULTIFUNCTION JOYSTICK​

LITHIUM BATTERY​

APPENDIX

COMPONENTS​

MAIN HARNESS​

STEERING WHEEL AND REMOTE CONTROL SWITCHES WIRING HARNESS​

ARMREST WIRING HARNESS​

WIRING DIAGRAM - 3 WHEEL VERSION​

WIRING DIAGRAM - 4 WHEEL VERSION​

WIRING DIAGRAM - 3 WHEELS VERSION WITH FLOATING OVERHEAD GUARD​

WIRING DIAGRAM - 4 WHEELS VERSION WITH FLOATING OVERHEAD GUARD​

WIRING DIAGRAM - TOYOTA LITHIUM BATTERY​