Takeuchi Track Loader TL8 TL10 TL12 Operators Manual AU8E003

[Hyundai]

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Takeuchi Track Loader TL8 TL10 TL12 Operators Manual AU8E003
Size: 18.26 MB
Format: PDF
Language: English
Brand: Takeuchi
Type of Machine: Loader
Type of Manual: Operators Manual
Model: Takeuchi TL8 TL10 TL12 Loader
Serial Number:
TL8 : Serial No. 200800002-
TL10 : Serial No. 201000002-
TL12 : Serial No. 201200003-
Part Number: AU8E003
Number of Pages: 241 Pages

Contents:
Cover
Safety alert symbol

Signal words​

Introduction​

Foreword​

Manual storage compartment​

Introduction​

Serial numbers​

Machine description​

Front, rear, left and right​

Designated operations​

Features​

Break-in period​

Notes on reading this manual​

Safety

General precautions​

Precautions when preparing​

Precautions when starting​

Precautions when operating​

Precautions when stopping​

Precautions when transporting​

Precautions on maintenance​

Safety signs (decals)​

Controls

Names of components​

Covers​

Ignition key​

Fuel filler port​

Engine hood​

Rear door​

Cab​

Cab door​

Side Window​

Emergency exit​

Fuse box​

Lift arm stopper​

Seat and seat belt​

Seat​

Seat belt​

3-point seat belt (optional)​

Instrument cluster​

Warning lamps​

Indicators​

Meters​

Multi-data display​

Switches​

Ignition switch​

Engine shutdown switch​

Horn button​

Float button​

Throttle controller​

Multifunction buttons​

Auxiliary hydraulic switches​

Travel speed button​

Front wiper switch (optional)​

Rear wiper switch (optional)

Front light switch​

Tail light switch​

ECO/Power mode select switch​

DPF manual regeneration/inhibit select switch​

Auxiliary 1st flow rate select switch​

Parking brake switch​

(TL12 optional)

Ride control switch (TL10/TL12 optional)​

Aux. 2nd/14-pin connector select switch (TL10/TL12 optional)​

14-pin connector G/H select switch (optional)​

Levers and Pedal​

Safety Bar​

Throttle lever (TL10/TL12)​

Throttle pedal (optional)​

Right control lever​

Left control lever​

Accessories​

Air conditioner​

External power socket​

Interior light​

Mirrors​

Radio (for cab optional)​

Auxiliary hydraulic lines (optional)​

Aux. 2nd lines (TL10/12 optional)​

High-Flow Hydraulic System​

(If equipped)

Lift arm lower button (If equipped)​

Blow by heater lamp​

Operation

Before starting operation​

Getting on or off the machine​

Walk-around inspection​

Daily inspection​

Starting and stopping the engine​

Before starting the engine​

Starting the Engine​

Warming up the engine​

Stopping the engine​

Operating the machine​

Lever pattern (ISO)​

Lever pattern (H)​

Warming up the machine (hydraulic oil)​

Inspection after warm-up​

Traveling the machine​

Stopping travel​

Operating the working equipment​

Operating procedures​

Prohibited operations​

Cautions on operating​

Cautions on traveling on slopes​

Operations possible with this machine​

Parking the machine​

Parking​

Inspection and checks after stopping the engine​

Handling in cold climates​

Preparing for cold climates​

Cautions after operations​

After the cold climate​

Handling rubber tracks​

Prohibitions​

Cautions​

Preventing the rubber tracks from coming off​

Transport

Loading and unloading​

Hoisting the machine​

Securing the machine​

Maintenance

General​

Maintenance overview​

Cautions on maintenance​

Service data​

Fuel and lubricant table​

Regularly replace the hydraulic oil​

List of consumables​

List of tools​

List of tightening torques​

Safety-critical parts​

Maintenance list​

Walk-around inspection​

Inspecting by opening the engine hood and rear door​

Inspecting by walking around the machine​

Inspecting while sitting in the operator’s seat​

Daily inspection (every 10 hours)​

Inspecting and replenishing the coolant​

Inspecting and replenishing the engine oil​

Inspecting the water separator​

Inspecting the fuel level​

Inspecting the hydraulic oil tank level and replenishing​

Lubricating the working equipment​

After the initial 50 hours (only for new machines)​

Replacing the engine oil and the oil filter​

Replacing the hydraulic oil return filter​

Replacing the pilot line filter​

Inspecting and adjusting the fan belt​

Inspecting and adjusting the compressor belt (AC)​

Every 50 hours​

Inspecting and adjusting the track tension​

Draining the water from the fuel tank​

Inspecting the battery fluid level and replenishing​

Inspecting the bucket stoppers (bolts/nuts)​

Every 100 hours​

Cleaning the water separator​

After the initial 250 hours (only for new machines)​

Replacing the travel motor gear oil​

Every 250 hours​

Inspecting and adjusting the fan belt​

Inspecting and adjusting the compressor belt (AC)​

Replacing the air cleaner element​

Cleaning the radiator fins and the oil cooler fins​

Cleaning the condenser (AC)​

Cleaning the air filters (AC)​

Inspecting the refrigerant (gas) level (AC)​

Every 500 hours​

Replacing the engine oil and the oil filter​

Replacing the hydraulic oil return filter​

Replacing the pilot line filter​

Replacing the travel motor gear oil​

Replacing the fuel filters​

Adjusting or replacing the bucket stoppers (bolts/nuts)​

Every 1000 hours​

Cleaning the engine cooling system​

Replacing the hydraulic oil and cleaning the suction strainer​

Inspecting and adjusting the engine valve clearance​

Every 1500 hours​

Replacing the oil separator element​

Inspecting the injector tip​

Inspecting the EGR cooler​

Inspecting the PCV valve (TL10/TL12)​

Every 3000 hours​

Inspecting the turbocharger​

Cleaning the DPF​

Inspecting the EGR system​

When required​

Replacing the bucket or attachment​

Inspecting and replenishing the windshield washer fluid​

Lubricating the levers​

Inspecting the rubber tracks​

Every year​

Replacing the receiver drier​

Tilting up the canopy (cab)​

Maintenance during extended storage period​

Troubleshooting

Symptoms that are not malfunctions​

If the engine overheats​

If the battery goes dead​

If a fuse blows​

Inspecting and replacing the fuse​

Inspecting the fusible link​

Restarting after adding fuel​

Bleeding air from the fuel system​

If a warning lamp flashes​

Vehicle error code list​

Engine error code list​

Other symptoms​

Lowering the lift arms to the ground​

Towing​

If the cab or canopy is damaged​

Specifications

Basic Specifications​

Machine dimensions​

Operating ranges​

Options

General precautions​

Safety precautions​

Cautions when installing attachments​

Cautions when operating attachments​

Hydraulic quick-hitch​

Replacing the Bucket or Attachment​

Quick-Couplers​

4-Port quick-coupler (TL10/TL12)​

Selecting a lever pattern​

Switching the lever pattern​

Seat (with a switch function)​

Optional equipment mass​

California
EC-Conformity Certificate