Sumitomo Excavator SH210-6 SH210LC-6 SH210F-6 Service Manual WLSM2106-00KY

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Sumitomo Excavator SH210-6 SH210LC-6 SH210F-6 Service Manual WLSM2106-00KY
Size: 147.95 MB
Format: PDF
Language: English
Brand: Sumitomo
Type of Machine: Excavator
Type of Manual: Service Manual
Model: Sumitomo SH210-6 SH210LC-6 SH210F-6 Excavator
Part Number: WLSM2106-00KY
Publication Date: 2017
Number of Pages: 1554 Pages

Contents:
Safety

Safety, general information and standard torque data​

General Information​

Standard Torque Data For Cap Screws And Nuts​

Specifications And Special Torque Settings​

Abbreviation​

Specifications

Specifications​

Main Equipment Table​

Overall View​

WORK RANGE DIAGRAM​

Main Unit Weight​

FLUIDS AND LUBRICANTS​

Circuits and Operation explanation

Main Equipment Structure and Operation Explanation​

Hydraulic Pump​

Travel Motor​

Swing Motor​

Control Valve​

5 Stack Solenoid Valve Operation Explanation​

Upper Pilot Valve (remote control valve)​

Travel Pilot Valve (remote control valve)​

Option Pilot Valve (remote control valve)​

Cushion Valve​

3 Stack Proportional Valve (for pilot)​

Engine Summary​

Hydraulic Equipment Layout​

Overall view​

Port Diagram​

Hydraulic Device​

Electrical and Engine Functions and Service Support​

Basic Functions​

Service Support​

Maintenance precautions​

Electrical Equipment Layout Diagram​

Connection Connector Pin Layout​

Sequence Circuit Diagram​

Removal / Installation and Assembly / Disassembly

Pressure Bleeding Operations​

Removal and Installation of Track​

Removal and Installation of Shoe Assembly​

Removal and Installation of Shoe Plate​

Removal and Installation of Roller​

Removal and Installation of Upper Roller​

Assembly and Disassembly of Upper Roller​

Removal and Installation of Lower Roller​

Assembly and Disassembly of Lower Roller​

Removal and Installation of Drive Sprocket​

Removal and Installation of Take-up Roller​

Assembly and Disassembly of Take-up Roller​

Removal and Installation of Grease Cylinder​

Assembly and Disassembly of Tension Shock Absorber​

Removal and Installation of Center Joint​

Assembly and Disassembly of Center Joint​

Removal and Installation of Travel Motor​

Assembly and Disassembly of Travel Motor​

Removal and Installation of Swing Unit​

Assembly and Disassembly of Swing Motor​

Assembly and Disassembly of Swing Unit​

Removal and Installation of Hydraulic Pump​

Removal and Installation of Pump Coupling​

Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit​

Pump Main Unit Maintenance Standards​

Removal and Installation of Control Valve​

Procedures for Assembly and Disassembly of Control Valve​

Removal and Installation of Engine Assembly​

Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil Cooler​

Removal and Installation of Turbocharger assembly​

Inspection of Air Filter Element​

Removal and Installation of Inlet Cover​

Removal and Installation of Engine Hood​

Removal and Installation of Muffler​

Removal and Installation of Cylinder Head Cover​

Removal and Installation of Idle gear​

Removal and Installation of Cylinder Block​

Lubrication System​

Cooling System​

Removal and Installation of Crankshaft​

Removal and Installation of Piston​

Removal and Installation of Camshaft​

Removal and Installation of Flywheel​

Removal and Installation of Crankshaft front oil seal​

Removal and Installation of Crankshaft rear oil seal​

Removal and Installation of Rocker Arm Shaft​

Removal and Installation of Valve spring​

Removal and Installation of Valve stem oil seal​

Removal and Installation of Front Cover​

Removal and Installation of Exhaust Manifold​

Removal and Installation of Fuel Supply Pump​

Removal and Installation of Common Rail Assembly​

Removal and Installation of Injector​

Removal and Installation of Fuel Filter​

Removal and Installation of Relief Valve​

Removal and Installation of Fuel Filter Element​

Removal and Installation of Starter Motor​

Removal and Installation of Alternator​

Preheating System​

Removal and Installation of Suction Control Valve​

Removal and Installation of Fuel filter pressure​

Removal and Installation of Engine coolant temperature sensor​

Removal and Installation of CKP sensor​

Removal and Installation of CMP sensor​

Removal and Installation of Oil pressure sensor​

Removal and Installation of Pressure sensor/boost temperature sensor​

Removal and Installation of Intake Air Temperature Sensor​

Removal and Installation of Barometric Pressure Sensor​

Removal and Installation of Fuel Tank​

Removal and Installation of Hydraulic Tank​

Removal and Installation of Pilot Blocs​

Removal and Installation of Travel Remote Control Valve​

Procedures for Assembly and Disassembly of Travel Remote Control Valve​

Removal and Installation of Option Remote Control Valve​

Assembly and Disassembly Procedures of Option Remote Control Valve​

Removal and Installation of Operation Remote Control Valve​

Procedures for Assembly and Disassembly of Operation Remote Control Valve​

Removal and Installation of 5 Stack Solenoid​

Removal and Installation of Cushion Valve​

Assembly and Disassembly of Cushion Valve​

Removal and Installation of Operator's Seat​

Removal and Installation of Cab Assembly​

Removal and Installation of Wiper​

Removal and Installation of Wiper Controller​

Removal and Installation of Wiper Motor​

Removal and Installation of ECM​

Removal and Installation of Computer A​

Removal and Installation of Computer B​

Removal and Installation of Monitor​

Removal and Installation of Cab Front Glass​

Window Lock Adjustment Procedures​

Tightening torque​

Removal and Installation of Counterweight​

Removal and Installation of Rear View Camera​

Removal and Installation of Side Camera (right)​

Removal and Installation of Side Camera (left)​

Removal and Installation of FVM Controller​

FVM Setup Method​

Removal and Installation of Bucket​

Removal and Installation of Bucket Link​

Removal and Installation of Arm​

Removal and Installation of Boom​

Removal and Installation of Bucket Cylinder​

Removal and Installation of Arm Cylinder​

Removal and Installation of Boom Cylinder​

Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder (made by KYB)​

List of special tools​

Maintenance standards and Measurement procedures

Pressure Measurement and Adjustment Procedures​

Hydraulic Pump Flow Measurement Procedures​

Drain Volume Measurement Procedures​

Air Bleed Procedure​

Maintenance Standards​

Bolt Size and Torque Table​

New Machine Performance Judgment Table​

Air Conditioning

Air Conditioner Overall Diagram​

Assembly and Disassembly of Unit​

Removal and Installation of Compressor​

Removal and Installation of Condenser​

Removal and Installation of Receiver Dryer​

Work Precautions​

Troubleshooting

Trouble Diagnosis Guide​

Engine-side Diagnostic Trouble Code List​

Main Unit-side Diagnostic Trouble Code List​

Engine-side Trouble​

Main Unit-side Trouble​

Symptom​