Subaru legacy Outback 2008-2009 Workshop Manual

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Subaru legacy Outback 2008-2009 Workshop Manual
Size: 75.58 MB
Format: PDF
Language: English
Brand: Subaru
Type of Machine: Automotive
Type of Manual: Workshop Manual, Wiring Diagrams
Model: Subaru legacy Outback 2008-2009
Number of Pages: 4981 Pages

Contents:
General Information

Foreword​

How to Use This Manuals​

Specifications​

Legacy​

Outback​

Precaution​

Note​

Identification​

Recommended Materials​

Pre-Delivery Inspection​

Pre-delivery Inspection​

Periodic Maintenance Services​

General Description​

Schedule​

Engine Oil​

Engine Oil Filter​

Spark Plug​

V-belt​

Timing Belt​

Fuel Line​

Air Cleaner Element​

Cooling System​

Engine Coolant​

Clutch System​

Transmission Gear Oil​

Automatic Transmission Fluid​

Front & Rear Differential Gear Oil​

Brake Line​

Brake Fluid​

Disc Brake Pad and Disc​

Parking Brake​

Suspension​

Wheel Bearing​

Axle Boots & Joints​

Tire Rotation​

Steering System (Power Steering)​

Engine

H4SO​

Fuel Injection (Fuel Systems)​

Emission Control (Aux. Emission Control Devices)​

Intake (Induction)​

Mechanical​

Exhaust​

Cooling​

Lubrication​

Speed Control Systems​

Ignition​

Starting/Charging Systems​

Engine (Diagnostics)​

General Description​

H4DOTC​

Fuel Injection (Fuel Systems)​

Emission Control (Aux. Emission Control Devices)​

Intake (Induction)​

Mechanical​

Exhaust​

Cooling​

Lubrication​

Speed Control Systems​

Ignition​

Starting/Charging Systems​

Engine (Diagnostics)​

General Description​

H6DO​

Fuel Injection (Fuel Systems)​

Emission Control (Aux. Emission Control Devices)​

Intake (Induction)​

Mechanical​

Exhaust​

Cooling​

Lubrication​

Speed Control Systems​

Ignition​

Starting/Charging Systems​

Engine (Diagnostics)​

General Description​

Transmission

Control Systems​

General Description​

AT Shift Lock Control System​

Select Lever​

Select Cable​

Paddle Shift Assembly​

AT Shift Lock Solenoid and P Range Switch​

Body Integrated Unit​

MT Gear Shift Lever​

Reverse Check Cable​

General Diagnostic Table​

Automatic Transmission (4AT)​

General Description​

Automatic Transmission Fluid​

Differential Gear Oil​

Road Test​

Stall Test​

Time Lag Test​

Line Pressure Test​

Transfer Clutch Pressure Test​

Automatic Transmission Assembly​

Transmission Mounting System​

Extension Case Oil Seal​

Differential Side Retainer Oil Seal​

Inhibitor Switch​

Front Vehicle Speed Sensor​

Rear Vehicle Speed Sensor​

Torque Converter Turbine Speed Sensor​

Control Valve Strainer​

Control Valve Body​

Air Bleeding of Control Valve​

Transmission Control Module (TCM)​

ATF Cooler Pipe and Hose​

Air Breather Hose​

Oil Charge Pipe​

Torque Converter Clutch Assembly​

Extension Case​

Transfer Clutch​

Reduction Driven Gear​

Reduction Drive Gear​

Parking Pawl​

Converter Case​

Oil Pump Housing​

Drive Pinion Shaft Assembly​

Front Differential Assembly​

AT Main Case​

Transmission Control Device​

Automatic Transmission (Diagnostics) (4AT)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Transmission Control Module (TCM) I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

AT OIL TEMP Warning Light Display​

Diagnostic Procedure for Subaru Select Monitor Communication​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

Diagnostic Procedure without Diagnostic Trouble Code (DTC)​

General Diagnostic Table​

Automatic Transmission (5AT)​

General Description​

Automatic Transmission Fluid​

Differential Gear Oil​

Road Test​

Stall Test​

Time Lag Test​

Line Pressure Test​

Transfer Clutch Pressure Test​

Automatic Transmission Assembly​

Transmission Mounting System​

Extension Case Oil Seal​

Differential Side Retainer Oil Seal​

Inhibitor Switch​

Front Vehicle Speed Sensor​

Rear Vehicle Speed Sensor​

Turbine Speed Sensor 1​

Control Valve Body​

ATF Filter​

Transmission Control Module (TCM)​

Lateral G Sensor​

ATF Cooler Pipe and Hose​

Air Breather Hose​

Oil Charge Pipe​

Torque Converter Assembly​

Extension Case​

Transfer Clutch​

Rear Drive Shaft​

Reduction Driven Gear​

Center Differential Carrier​

Parking Pawl​

Converter Case​

Oil Pump Cover​

Drive Pinion Shaft Assembly​

Front Differential Assembly​

AT Main Case​

Transmission Control Device​

Automatic Transmission (Diagnostics) (5AT)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Transmission Control Module (TCM) I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

Learning Control​

AT OIL TEMP Warning Light Display​

Diagnostic Procedure for Subaru Select Monitor Communication​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

Diagnostic Procedure without Diagnostic Trouble Code (DTC)​

General Diagnostic Table​

Manual Transmission & Differential (5MT)​

General Description​

Transmission Gear Oil​

Manual Transmission Assembly​

Transmission Mounting System​

Oil Seal​

Differential Side Retainer Oil Seal​

Switches and Harness​

Preparation for Overhaul​

Transfer Case and Extension Case Assembly​

Transfer Drive Gear​

Transfer Driven Gear​

Center Differential​

Reverse Check Sleeve​

Transmission Case​

Main Shaft Assembly for Single-Range​

Drive Pinion Shaft Assembly​

Front Differential Assembly​

Reverse Idler Gear​

Shifter Fork and Rod​

General Diagnostic Table​

Manual Transmission & Differential (6MT)​

General Description​

Transmission Gear Oil​

Oil Seal​

Differential Side Retainer Oil Seal​

Transmission Mounting System​

Manual Transmission Assembly​

Preparation for Overhaul​

Air Breather Hose​

Back-up Light Switch​

Neutral Position Switch​

Extension Case​

Reverse Check System​

Transfer Drive Gear​

Transfer Driven Gear​

Center Differential​

Transmission Case​

Main Shaft Assembly​

Driven Gear Assembly​

Reverse Idler Gear Assembly​

Drive Pinion Shaft Assembly​

Front Differential Assembly​

Shifter Fork and Rod​

Clutch Housing​

General Diagnostic Table​

Clutch System​

General Description​

Clutch Disc and Cover​

Flywheel​

Release Bearing and Lever​

Operating Cylinder​

Master Cylinder​

Clutch Pipe and Hose​

Clutch Fluid​

Clutch Fluid Air Bleeding​

Clutch Pedal​

Clutch Switch​

General Diagnostic Table​

Chassis

Front Suspension​

General Description​

Wheel Alignment​

Front Crossmember Support Plate​

Front Stabilizer​

Front Ball Joint​

Front Arm​

Front Strut​

Front Crossmember​

General Diagnostic Table​

Rear Suspension​

General Description​

Wheel Alignment​

Rear Stabilizer​

Rear Arm​

Upper Link​

Rear Shock Absorber​

Front Link​

Rear Link​

Sub Frame Support Arm​

Rear Sub Frame​

Helper​

General Diagnostic Table​

Wheel & Tire System​

General Description​

Tire​

Steel Wheel​

Aluminum Wheel​

Wheel Balancing​

T-type Tire​

Tire Pressure Monitoring System​

General Diagnostic Table​

Tire Pressure Monitoring System (Diagnostics)​

Basic Diagnostic Procedure​

General Description​

Electrical Component Location​

Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

Tire Pressure Warning Light / Trouble Indicator Light Illumination Pattern​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

General Diagnostic Table​

Differentials​

General Description​

Differential Gear Oil​

Front Differential Assembly​

Rear Differential (T-type)​

Rear Differential (VA-type)​

Rear Differential Front Oil Seal​

Rear Differential Side Oil Seal​

Rear Differential Front Member​

General Diagnostic Table​

Transfer Case​

General Description​

Transfer Case and Extension Case Assembly​

Transfer Clutch​

Extension Case​

Oil Seal​

Transfer Drive Gear​

Transfer Driven Gear​

Reduction Drive Gear​

Center Differential Carrier​

Reduction Driven Gear​

Center Differential​

Transfer Clutch Pressure Test​

Drive Shaft System​

General Description​

Propeller Shaft​

Front Axle​

Front Hub Unit Bearing​

Rear Hub Unit Bearing​

Front Drive Shaft​

Rear Drive Shaft​

General Diagnostic Table​

ABS​

General Description​

ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)​

ABS Sequence Control​

Front ABS Wheel Speed Sensor​

Rear ABS Wheel Speed Sensor​

Front Magnetic Encoder​

Rear Magnetic Encoder​

G Sensor​

ABS (Diagnostics)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

ABS Warning Light / Brake Warning Light Illumination Pattern​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

General Diagnostic Table​

Vehicle Dynamics Control (VDC)​

General Description​

VDC Control Module and Hydraulic Control Unit (VDCCM&H/U)​

ABS Sequence Control​

VDC Sequence Control​

Yaw Rate and Lateral G Sensor​

Steering Angle Sensor​

Front ABS Wheel Speed Sensor​

Rear ABS Wheel Speed Sensor​

Front Magnetic Encoder​

Rear Magnetic Encoder​

VDC OFF Switch​

Vehicle Dynamics Control (VDC) (Diagnostics)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

Warning Light Illumination Pattern​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

General Diagnostic Table​

Brake​

General Description​

Front Brake Pad​

Front Disc Rotor​

Front Disc Brake Assembly​

Rear Brake Pad​

Rear Disc Rotor​

Rear Disc Brake Assembly​

Master Cylinder​

Brake Booster​

Brake Fluid​

Air Bleeding​

Brake Hose​

Brake Pipe​

Brake Pedal​

Stop Light Switch​

General Diagnostic Table​

Parking Brake​

General Description​

Parking Brake Lever​

Parking Brake Cable​

Parking Brake Assembly (Rear Disc Brake)​

General Diagnostic Table​

Power Assisted System (Power Steering)​

General Description​

Steering Wheel​

Universal Joint​

Tilt Steering Column​

Steering Gearbox​

Pipe Assembly​

Oil Pump​

Reservoir Tank​

Power Steering Fluid​

General Diagnostic Table​

Body

HVAC System (Heater, Ventilator & A/C)​

General Description​

Refrigerant Pressure with Manifold Gauge Set​

Refrigerant Recovery Procedure​

Refrigerant Charging Procedure​

Refrigerant Leak Check​

Compressor Oil​

Blower Motor Unit Assembly​

Blower Motor​

Power Transistor (Auto A/C Model)​

Blower Resistor (Manual A/C Model)​

Heater Core​

Control Panel (Auto A/C Model)​

Control Unit (Manual A/C Model)​

Control Unit (Auto A/C Model)​

Compressor​

Condenser​

Heater and Cooling Unit​

Evaporator​

Hose and Pipe​

Relay and Fuse​

Pressure Switch (Triple Pressure Switch)​

Actuator​

Ambient Sensor (Auto A/C Model)​

Sunload Sensor (Auto A/C Model)​

In-Vehicle Sensor (Auto A/C Model)​

Air Vent Grille​

Heater Duct​

Heater Vent Duct​

A/C Filter​

General Diagnostic Table​

HVAC System (Auto A/C) (Diagnostics)​

Basic Diagnostic Procedure​

General Description​

Electrical Component Location​

Auto A/C Control Module I/O Signal​

Diagnostic Chart for Self-Diagnosis​

Diagnostics for A/C System Malfunction​

Diagnostic Procedure for Actuators​

Diagnostic Procedure for Sensors​

Diagnostics with Phenomenon​

Airbag System​

General Description​

Airbag Connector​

Inspection Locations After a Collision​

Driver's Airbag Module​

Passenger's Airbag Module​

Side Airbag Module​

Curtain Airbag Module​

Airbag Control Module​

Front Sub Sensor​

Side Airbag Sensor​

Curtain Airbag Sensor​

Satellite Safing Sensor​

Roll Connector​

Airbag System (Diagnostics)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Airbag Connector​

Airbag Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

Airbag Warning Light Illumination Pattern​

Airbag Warning Light Failure​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Chart with Trouble Code​

Occupant Detection System (Diagnostics)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Airbag Connector​

Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Inspection Mode​

Clear Memory Mode​

Airbag Warning Light Illumination Pattern​

Passenger's Airbag ON/OFF Indicator Light Illumination Pattern​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

Seat Belt System​

General Description​

Pretensioner Connector​

Inspection Locations After a Collision​

Seat Belt Warning System​

Front Seat Belt​

Rear Seat Belt​

Lighting System​

General Description​

Headlight and Tail Light System​

Day Time Running Light System​

Front Fog Light System​

Turn Signal Light and Hazard Light System​

Back-up Light System​

Stop Light System​

Room Light System​

Combination Switch (Light)​

Combination Base Switch Assembly​

Headlight Assembly​

Headlight Bulb​

Front Turn Signal Light Bulb​

Parking Light Bulb​

Front Side Marker Light Bulb​

Front Fog Light Assembly​

Front Fog Light Bulb​

Side Turn Signal Light Assembly​

Rear Combination Light Assembly​

Tail/Stop Light Bulb​

Rear Turn Signal Light Bulb​

Rear Side Marker Light Bulb​

Back-up Light Assembly​

Back-up Light Bulb​

License Plate Light Assembly​

License Plate Light​

High-mounted Stop Light​

Spot Map Light​

Room Light​

Luggage Room Light​

Trunk Room Light​

Glove Box Light​

Door Step Light​

Ignition Switch Illumination​

Day Time Running Light Unit​

Reflex Reflector​

Door Switch​

Wiper & Washer Systems​

General Description​

Wiper and Washer System​

Combination Switch (Wiper)​

Wiper Blade​

Washer Tank and Motor​

Front Wiper Arm​

Front Wiper Motor and Link​

Front Washer Nozzle​

Rear Wiper Arm​

Rear Wiper Motor​

Rear Washer​

Entertainment​

General Description​

Audio System​

Audio​

Front Speaker​

Tweeter​

Rear Speaker​

Woofer​

Power Amplifier​

Antenna​

Antenna Amplifier​

Noise Suppressor​

Navigation System​

Navigation Display​

GPS Antenna​

Navigation Body​

AUX Input Terminal​

Front Accessory Power Supply Socket​

Rear Accessory Power Supply Socket​

Steering Satellite Switch​

Communication System​

General Description​

Horn System​

Horn​

Horn Switch​

Glass/Windows/Mirrors​

General Description​

Power Window System​

Power Window Control Switch​

Front Door Glass​

Front Regulator and Motor Assembly​

Remote Control Mirror System​

Scalp Cap​

Outer Mirror Assembly​

Outer Mirror​

Remote Control Mirror Switch​

Rear Door Glass​

Rear Regulator and Motor Assembly​

Windshield Glass​

Rear Gate Glass​

Rear Window Glass​

Rear Window Defogger System​

Rear Quarter Glass​

Sunroof Glass​

Rearview Mirror​

Wiper Deicer System​

Wiper Deicer Switch​

Body Structure​

General Description​

Datum Dimensions​

Plastic Parts and Materials​

List of Plastic Material Notations​

Body Sealing​

Anticorrosion Wax​

Under Coat​

Anti Chipping Coat​

Stone Guard Coat​

Galvanized Sheet Metal​

Aluminium Sheet Metal​

Instrumentation/Driver Info​

General Description​

Combination Meter System​

Clock System​

Combination Meter​

Speedometer​

Tachometer​

Fuel Gauge​

Engine Coolant Temperature Gauge​

Clock​

Multi-Information Display Selector​

Seats​

General Description​

Front Seat​

Rear Seat​

Seat Heater System​

Power Seat System​

Security & Locks​

General Description​

Door Lock Control System​

Keyless Entry System​

Security System​

Front Inner Remote​

Front Outer Handle​

Front Door Latch and Door Lock Actuator Assembly​

Front Door Lock Actuator​

Rear Inner Remote​

Rear Outer Handle​

Rear Door Latch and Door Lock Actuator Assembly​

Rear Door Lock Actuator​

Rear Gate Outer Handle​

Rear Gate Latch Assembly​

Trunk Lid Lock Assembly​

Trunk Lid Release Handle​

Front Hood Lock Assembly​

Remote Openers​

Ignition Key Lock​

Key Lock Cylinders​

Security Control Module​

Impact Sensor​

Keyless Entry Control Module​

Keyless Buzzer​

Body Integrated Unit​

Transmitter​

Immobilizer Control Module​

Immobilizer Antenna​

Sunroof/T-Top/Convertible Top (Sunroof)​

General Description​

Sunroof Control System​

Glass Lid​

Sunroof Assembly​

Sunroof Motor​

Sunroof Switch​

Sunshade​

Exterior/Interior Trim​

General Description​

Front Grille​

Front Hood Grille​

Front Under Cover​

Floor Under Protector​

Fuel Tank Protector​

Mud Guard​

Front Bumper​

Rear Bumper​

Cowl Panel​

Roof Spoiler​

Side Sill Spoiler​

Side Protector​

Side Garnish​

Rear Quarter Protector​

Roof Rail​

Door Trim​

Instrument Panel Lower Cover​

Glove Box​

Console Box​

Center Console​

Instrument Panel Assembly​

Lower Inner Trim​

Upper Inner Trim​

Rear Quarter Trim​

Sun Visor​

Assist Grip​

Roof Trim​

Rear Gate Trim​

Rear Shelf Trim​

Trunk Room Trim​

Floor Mat​

Luggage Floor Box​

Trunk Lid Garnish​

Rear Gate Garnish​

Heat Shield Cover​

Ornament​

Exterior Body Panels​

General Description​

Front Hood​

Front Fender​

Front Door​

Front Sealing Cover​

Rear Door​

Rear Sealing Cover​

Trunk Lid​

Rear Gate​

Cruise Control System​

General Description​

Cruise Control Module​

Cruise Control Command Switch​

Combination Meter​

Stop Light & Brake Switch​

Clutch Switch​

Inhibitor Switch​

Transmission Control Module (TCM)​

Neutral Position Switch​

Cruise Control System (Diagnostics)​

Basic Diagnostic Procedure​

General Description​

Electrical Component Location​

Engine Control Module (ECM) I/O Signal​

Subaru Select Monitor​

Diagnostics with Phenomenon​

List of Cancel Code​

Diagnostic Procedure with Cancel Code​

Immobilizer (Diagnostics)​

Basic Diagnostic Procedure​

General Description​

Electrical Component Location​

Immobilizer Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Clear Memory Mode​

Diagnostics Chart for Security Indicator Light​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

LAN System (Diagnostics)​

Basic Diagnostic Procedure​

Check List for Interview​

General Description​

Electrical Component Location​

Control Module I/O Signal​

Subaru Select Monitor​

Read Diagnostic Trouble Code (DTC)​

Clear Memory Mode​

Read Current Data​

Function Setting (Customize)​

List of Diagnostic Trouble Code (DTC)​

Diagnostic Procedure with Diagnostic Trouble Code (DTC)​

General Diagnostic Table​

Wiring System

Basic Diagnostic Procedure​

Working Precautions​

Power Supply Circuit​

Ground Circuit​

Engine Electrical System​

Radiator Fan System​

Charging System​

Starter System​

Remote Engine Start System​

AT Control System​

AT Shift Lock Control System​

Anti-lock Brake System​

Vehicle Dynamics Control System​

Tire Pressure Monitoring System​

Air Conditioning System​

Power Seat System​

Airbag System​

Seat Belt Warning System​

Occupant Detection System​

Seat Heater System​

Headlight System​

Front Fog Light System​

Back-up Light System​

Stop Light System​

Clearance Light and Illumination Light System​

Turn Signal Light and Hazard Light System​

Interior Light System​

Front Wiper and Washer System​

Rear Wiper and Washer System​

Wiper Deicer System​

Audio System​

Front Accessory Power Supply Socket System​

Rear Accessory Power Supply Socket System​

Navigation System​

Multi-Information Display (MID) System​

Horn System​

Power Window System​

Remote Control Mirror System​

Rear Defogger System​

Combination Meter System​

Speedometer System​

Clock System​

Fuel Gauge System​

Coolant Temperature System​

Oil Pressure Warning Light System​

Parking Brake / Brake Fluid Level Warning Light System​

Sunroof Control System​

Security System​

Immobilizer System​

Keyless Entry System​

Cruise Control System​

CAN Communication System​

Harness Components Location​

Front Wiring Harness​

Bulkhead Wiring Harness (In Engine Compartment)​

Bulkhead Wiring Harness (In Compartment)​

Engine Wiring Harness and Transmission Cord​

Instrument Panel Wiring Harness​

Rear Wiring Harness​

Door Cord​

Rear Wiring Harness and Trunk Lid Cord​

Rear Wiring Harness and Rear Gate Cord​