Soilmec Drilling Rig RT3-ST_02 Operation and Maintenance Manual
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Soilmec Drilling Rig RT3-ST_02 Operation and Maintenance Manual
Size: 7.99 MB
Format: PDF
Language: English
Brand: Soilmec
Type of Machine: Drilling Rig
Type of Manual: Operation and Maintenance Manual
Model: Soilmec RT3-ST_02 RT3-ST/02 Drilling Rig
List of Files:
General Warnings For Use AT000108_E_Rev0.pdf
Presentation Of The Manual
Introduction
Purpose Of The Manual
Personnel With The Obligation Of Consultation
Structure Of The Manual
Envisaged Use Of The Kelly Equipment
Envisaged Use Of The Cfa Equipment
Envisaged Use Of The Csp Equipment
Symbols Used In This Manual
Revisions
Units Of Measure
General Index
Envisaged Use Of The Kelly Equipment
Work Phases
Tramming
Drilling
Typical Drilling Cycle
Alternative Use
Out Of Service
Parking Mode (Strong Wind, Unstable Terrain, Breakdowns)
Stability Warnings
Warnings For Low Temperatures
Envisaged Use Of The Cfa Equipment
Work Phases
Rigging
Alternative Use
Out Of Service
Parking Mode (Strong Wind, Unstable Terrain, Breakdowns)
Stability Warnings
Warnings For Low Temperatures
Envisaged Use Of The Csp Equipment
Work Phases
Alternative Use
Forbidden Use
Out Of Service
Parking Mode (Strong Wind, Unstable Terrain, Breakdowns)
Stability Warnings
Warnings For Low Temperatures
Operation And Maintenance Manual UM100004_E_Rev3_3626.pdf
Section GENERAL INFORMATION
A - 1 CONVENTIONAL REFERENCES
A - 1.1 Machine position
A - 1.2 Symbols
A - 1.2.1 Safety symbols
A - 1.2.2 Special symbols
A - 2 IDENTIFICATION
A - 2.1 Model and type
A - 2.2 Manufacturer
A - 2.3 Identification plates
A - 2.3.1 RT3-ST identification plate
A - 2.3.2 Other identification plates
A - 3 DESCRIPTION AND SPECIFICATIONS
A - 3.1 Definition of the main parts
A - 3.2 General description
A - 3.3 Main dimensions
A - 3.3.1 Work configuration
A - 3.4 Weights
A - 3.5 Drilling performance
A - 3.6 Crane characteristics
A - 3.7 Hydraulic system
A - 3.8 Diesel engine
A - 3.9 Transmission
A - 3.10 Rotary
A - 3.11 Crowd system
A - 3.12 Electrical system
Section SAFETY
Introduction
B - 1. PERSONNEL REQUIREMENTS
B - 1.1 Qualification
B - 1.2 Working clothing
B - 1.3 Safety equipment
B - 2 DANGEROUS SITUATIONS
B - 2.1 List of hazards
B - 3 SAFETY PRECAUTIONS
B - 3.1 Work area
B - 3.2 Preparation for work
B - 3.3 Operation and maintenance
B - 3.4 Noise emitted by the machine
B - 4 SAFETY DEVICES
Section PERMITTED USE
C - 1 PERMITTED USE
C - 1.1 Types of permitted use
C - 1.2 Improper Use
C - 2 CONTROLS AND INSTRUMENTS
C - 2.1 Instrument panel
C - 2.2 Controls unit
C - 2.2.1 Installation of controls
C - 2.3 Devices installed at other points
C - 2.4 Crane controls and instruments
C - 3 DIESEL ENGINE START AND STOP INSTRUCTIONS
C - 3.1 Diesel engine start-up
C - 3.1.1 Cold start
C - 3.1.2 Warm start
C - 3.2 Diesel engine stop
C - 4 SETTING-UP INSTRUCTIONS
C - 4.1 Personnel and equipment requirements
C - 4.2 Unloading of component parts
C - 4.3 Machine assembly
C - 4.3.1 Crane preparation
C - 4.3.2 Lower frame assembly
C - 4.3.3 Connection of the lower frame to the upper frame
C - 4.3.4 Connection of RT3-ST to crane
C - 4.3.5 Assembly controls in cab
C - 4.3.6 Drilling rod assembly
C - 4.3.7 Tool assembly
C - 4.4 Access to service plafforms and raised areas
C - 5 OPERATING INSTRUCTIONS
C - 5.1 Stabiliser jacks
C - 5.2 Direction of tool rotation
C - 5.3 Tool rotation speed control
C - 5.4 Crowd system
C - 5.5 Drilling operations
C - 5.5.1 Preliminary checks
C - 5.5.2 General rules and limitations
C - 5.5.3 Monitoring of operating parameters
C - 6 PARKING AND OFF-DUTY INSTRUCTIONS
C - 6.1 Brief halts during work
C - 6.2 Parking
C - 6.3 Off-duty and storage
C - 7 TRANSPORTATION INSTRUCTIONS
C - 7.1 Transportation
C - 7.1.1 Transport configuration
Section MAINTENANCE
Introduction
D - 1 PERIODIC MAINTENANCE
D - 1.1 Maintenance schedule
D - 1.2 Maintenance instructions
D - 1.2.1 Diesel engine - Check oil level
D - 1.2.2 Diesel engine - Check cooling fluid level
D - 1.2.3 Hydraulic system - Check oil level
D - 1.2.4 Transmission - Check oil level
D - 1.2.5 Batteries - Check electrolyte level
D - 1.2.6 Ropes - Check wear
D - 1.2.7 Swivel - Check rotation and greasing
D - 1.2.8 Main mechanical parts - Greasing
D - 1.2.9 Full rig - General inspection
D - 1.2.10 Diesel engine - Change oil and filter
D - 1.2.11 Forced lubricafion system - Replace filters
D - 1.2.12 Hydraulic system - Replace filter
D - 1.2.13 Rotary - Check oil level
D - 1.2.14 Positioning jacks - Grease joints
D - 1.2.15 Main mechanical parts - Check bolt tightness
D - 1.2.16 Transmission - Change oil and filter
D - 1.2.17 Diesel engine - Replace diesel filters
D - 1.2.18 Roller table - Check rollers and bushings
D - 1.2.19 Hydraulic system - Change oil
D - 1.2.20 Rotary - Change oil
D - 2 OCCASIONAL MAINTENANCE
D - 2.1 Fuses - Replacement
D - 2.2 Blockage warning lights
D - 2.2.1 Air filter
D - 2.2.2 Forced lubrication system
D - 3 TABLES AND SPECIFICATIONS
D - 3.1 Refilling
D - 3.2 Hydraulic oil
D - 3.3 Lubricants
D - 3.3.1 Oils
D - 3.3.2 Greases
D - 3.4 Tightening torques
D - 3.4.1 ISO coarse pitch thread preload and tightening
D - 3.4.2 ISO fine pitch thread pieload and tightness
D - 3.5 Hose assembly specifications
Size: 7.99 MB
Format: PDF
Language: English
Brand: Soilmec
Type of Machine: Drilling Rig
Type of Manual: Operation and Maintenance Manual
Model: Soilmec RT3-ST_02 RT3-ST/02 Drilling Rig
List of Files:
General Warnings For Use AT000108_E_Rev0.pdf
Presentation Of The Manual
Introduction
Purpose Of The Manual
Personnel With The Obligation Of Consultation
Structure Of The Manual
Envisaged Use Of The Kelly Equipment
Envisaged Use Of The Cfa Equipment
Envisaged Use Of The Csp Equipment
Symbols Used In This Manual
Revisions
Units Of Measure
General Index
Envisaged Use Of The Kelly Equipment
Work Phases
Tramming
Drilling
Typical Drilling Cycle
Alternative Use
Out Of Service
Parking Mode (Strong Wind, Unstable Terrain, Breakdowns)
Stability Warnings
Warnings For Low Temperatures
Envisaged Use Of The Cfa Equipment
Work Phases
Rigging
Alternative Use
Out Of Service
Parking Mode (Strong Wind, Unstable Terrain, Breakdowns)
Stability Warnings
Warnings For Low Temperatures
Envisaged Use Of The Csp Equipment
Work Phases
Alternative Use
Forbidden Use
Out Of Service
Parking Mode (Strong Wind, Unstable Terrain, Breakdowns)
Stability Warnings
Warnings For Low Temperatures
Operation And Maintenance Manual UM100004_E_Rev3_3626.pdf
Section GENERAL INFORMATION
A - 1 CONVENTIONAL REFERENCES
A - 1.1 Machine position
A - 1.2 Symbols
A - 1.2.1 Safety symbols
A - 1.2.2 Special symbols
A - 2 IDENTIFICATION
A - 2.1 Model and type
A - 2.2 Manufacturer
A - 2.3 Identification plates
A - 2.3.1 RT3-ST identification plate
A - 2.3.2 Other identification plates
A - 3 DESCRIPTION AND SPECIFICATIONS
A - 3.1 Definition of the main parts
A - 3.2 General description
A - 3.3 Main dimensions
A - 3.3.1 Work configuration
A - 3.4 Weights
A - 3.5 Drilling performance
A - 3.6 Crane characteristics
A - 3.7 Hydraulic system
A - 3.8 Diesel engine
A - 3.9 Transmission
A - 3.10 Rotary
A - 3.11 Crowd system
A - 3.12 Electrical system
Section SAFETY
Introduction
B - 1. PERSONNEL REQUIREMENTS
B - 1.1 Qualification
B - 1.2 Working clothing
B - 1.3 Safety equipment
B - 2 DANGEROUS SITUATIONS
B - 2.1 List of hazards
B - 3 SAFETY PRECAUTIONS
B - 3.1 Work area
B - 3.2 Preparation for work
B - 3.3 Operation and maintenance
B - 3.4 Noise emitted by the machine
B - 4 SAFETY DEVICES
Section PERMITTED USE
C - 1 PERMITTED USE
C - 1.1 Types of permitted use
C - 1.2 Improper Use
C - 2 CONTROLS AND INSTRUMENTS
C - 2.1 Instrument panel
C - 2.2 Controls unit
C - 2.2.1 Installation of controls
C - 2.3 Devices installed at other points
C - 2.4 Crane controls and instruments
C - 3 DIESEL ENGINE START AND STOP INSTRUCTIONS
C - 3.1 Diesel engine start-up
C - 3.1.1 Cold start
C - 3.1.2 Warm start
C - 3.2 Diesel engine stop
C - 4 SETTING-UP INSTRUCTIONS
C - 4.1 Personnel and equipment requirements
C - 4.2 Unloading of component parts
C - 4.3 Machine assembly
C - 4.3.1 Crane preparation
C - 4.3.2 Lower frame assembly
C - 4.3.3 Connection of the lower frame to the upper frame
C - 4.3.4 Connection of RT3-ST to crane
C - 4.3.5 Assembly controls in cab
C - 4.3.6 Drilling rod assembly
C - 4.3.7 Tool assembly
C - 4.4 Access to service plafforms and raised areas
C - 5 OPERATING INSTRUCTIONS
C - 5.1 Stabiliser jacks
C - 5.2 Direction of tool rotation
C - 5.3 Tool rotation speed control
C - 5.4 Crowd system
C - 5.5 Drilling operations
C - 5.5.1 Preliminary checks
C - 5.5.2 General rules and limitations
C - 5.5.3 Monitoring of operating parameters
C - 6 PARKING AND OFF-DUTY INSTRUCTIONS
C - 6.1 Brief halts during work
C - 6.2 Parking
C - 6.3 Off-duty and storage
C - 7 TRANSPORTATION INSTRUCTIONS
C - 7.1 Transportation
C - 7.1.1 Transport configuration
Section MAINTENANCE
Introduction
D - 1 PERIODIC MAINTENANCE
D - 1.1 Maintenance schedule
D - 1.2 Maintenance instructions
D - 1.2.1 Diesel engine - Check oil level
D - 1.2.2 Diesel engine - Check cooling fluid level
D - 1.2.3 Hydraulic system - Check oil level
D - 1.2.4 Transmission - Check oil level
D - 1.2.5 Batteries - Check electrolyte level
D - 1.2.6 Ropes - Check wear
D - 1.2.7 Swivel - Check rotation and greasing
D - 1.2.8 Main mechanical parts - Greasing
D - 1.2.9 Full rig - General inspection
D - 1.2.10 Diesel engine - Change oil and filter
D - 1.2.11 Forced lubricafion system - Replace filters
D - 1.2.12 Hydraulic system - Replace filter
D - 1.2.13 Rotary - Check oil level
D - 1.2.14 Positioning jacks - Grease joints
D - 1.2.15 Main mechanical parts - Check bolt tightness
D - 1.2.16 Transmission - Change oil and filter
D - 1.2.17 Diesel engine - Replace diesel filters
D - 1.2.18 Roller table - Check rollers and bushings
D - 1.2.19 Hydraulic system - Change oil
D - 1.2.20 Rotary - Change oil
D - 2 OCCASIONAL MAINTENANCE
D - 2.1 Fuses - Replacement
D - 2.2 Blockage warning lights
D - 2.2.1 Air filter
D - 2.2.2 Forced lubrication system
D - 3 TABLES AND SPECIFICATIONS
D - 3.1 Refilling
D - 3.2 Hydraulic oil
D - 3.3 Lubricants
D - 3.3.1 Oils
D - 3.3.2 Greases
D - 3.4 Tightening torques
D - 3.4.1 ISO coarse pitch thread preload and tightening
D - 3.4.2 ISO fine pitch thread pieload and tightness
D - 3.5 Hose assembly specifications
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