Skyjack Telescopic Booms SJ82T SJ86T Parts Manual 170453AM 2023
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Skyjack Telescopic Booms SJ82T SJ86T Parts Manual 170453AM 2023
Size: 21.66 MB
Format: PDF
Language: English
Brand: Skyjack
Type of Machine: Telescopic Booms
Type of Manual: Parts Manual
Model: Skyjack SJ82T, SJ86T Telescopic Booms
Serial Number: 97100001 to 97199999
Part Number: 170453AM
Publication Date: 2023
Number of Pages: 314 Pages
Contents:
Foreword
General
Parts Ordering Information
Method of Listing
Quantities
How To Order Repair Parts
Recommended Service Parts
Section 1 – Platform
1.1 Platform with Drop Bars
1.2 Platform with Swing Gate
1.3 Railings
1.4 Platform Base - CE & AS
1.5 Swing Gate
1.6 Drop Bar Gate
1.7 Footswitch
1.8 Platform Control Box
1.9 Boom / Turret Controller
1.10 Drive / Steer Controller
1.11 Platform Terminal Strip
Section 2 – Boom
2.1 Boom Assembly
2.2 Main Boom
2.3 Fly Boom
2.4 Mid Boom
2.5 Cable Track
2.6 Linkage
2.7 Boom Limit Switches
2.8 Wire Rope
2.9 Boom Manifold
2.10 Slave Cylinder Bulkhead Bracket - SJ82T
2.11 No Jib - SJ82T
2.12 Jib - SJ86T
2.13 Jib / Platform Rotate Valve
Section 3 – Cylinders
3.1 Extension Cylinder Hardware
3.2 Extension Cylinder
3.3 Lift Cylinder
3.4 Master Cylinder
3.5 Slave Cylinder
3.6 Jib Cylinder
3.7 Axle Lock Cylinder
Section 4 – Turret
4.1 Turret
4.2 Engine Tray
4.3 Cowling - Control Side
4.4 Cowling - Engine Side
4.5 Limit Switches - Turret
4.6 Main & Brake Valve Assembly
4.7 Main Manifold
4.8 Brake Manifold
4.9 Pressure Reducing Valve
4.10 High Pressure Filter
4.11 Hydraulic Tank
4.12 Swing Drive
4.13 Emergency Pump
4.14 Batteries
4.15 Battery Cables
4.16 Base Controls - Deutz TD2.9L, D2011 & Perkins 2.2TA
4.17 Base Controls - Deutz TCD2.2
4.18 Base Terminal Strip - Deutz TD2.9L
4.19 Base Terminal Strip - Deutz TCD2.2
4.20 Base Terminal Strip - Deutz D2011
4.21 Base Terminal Strip - Perkins 2.2TA
4.22 Counterweights
4.23 Fuel Tank
Section 5 – Base
5.1 Base Assembly
5.2 Rotary Manifold
5.3 Axles
5.4 Differential - Front Axle
5.5 Hub Reduction - Front Axle
5.6 Brakes - Front Axle
5.7 Central Housing - Front Axle
5.8 Steering Assembly - Front Axle
5.9 Trunnion - Front Axle
5.10 Drive Shaft
5.11 Differential - Rear Axle
5.12 Hub Reduction - Rear Axle
5.13 Central Housing - Rear Axle
5.14 Brakes - Rear Axle
5.15 Gear Box & Motor Assembly
5.16 Gear Box
5.17 Tires
Section 6 – Engines
6.1 Engine - Deutz TD2.9L
6.2 Radiator - Deutz TD2.9L
6.3 Air Intake - Deutz TD2.9L
6.4 Engine - Deutz TCD2.2
6.5 Radiator - Deutz TCD2.2
6.6 Air Intake - Deutz TCD2.2
6.7 Engine - Deutz D2011
6.8 Engine - Perkins 2.2TA
6.9 Air Intake - Perkins 2.2TA
6.10 Radiator - Perkins 2.2TA
6.11 Drive and System Pump
6.12 Engine Coupling - Deutz
6.13 Engine Coupling - Perkins
Section 7 – Electrical Harnesses
7.1 Main Function Harness
7.2 Differential Lock Valve Harness
7.3 Boom Lift Valve Harness
7.4 Jib & Platform Rotate Harnesses
7.5 Control Cables
7.6 Battery Cables
7.7 Outlet Box - 110/220V
7.8 EDC Harness
7.9 Glow Plug Harness - Deutz TD2.9L Engine
7.10 Glow Plug Harness - Deutz TCD2.2 Engine
7.11 Glow Plug Harness - Deutz D2011 Engine
7.12 Engine Interface Harness - Deutz TD2.9L Engine
7.13 Engine Interface Harness - Deutz TCD2.2
7.14 Fuse Box - Perkins 2.2TA
Section 8 – Hose Connections
8.1 Standard Hose Numbering System
8.2 Hydraulic Hoses - Cylinders
8.3 Hydraulic Hoses - Turret
8.4 Hydraulic Hoses - Drive & System Pumps
8.5 Hydraulic Hoses - Base
8.6 Fuel Lines - Deutz TD2.9L & TCD2.2 Engines
8.7 Fuel Lines - Deutz D2011 Engine
8.8 Fuel Lines - Perkins 2.2TA Engine
8.9 Grease Line
Section 9 – Optional Equipment
9.1 Oil Cooler with No Generator
9.2 Oil Cooler Assembly
9.3 Generator and Oil Cooler - 3.5 kW
9.4 Generator Assembly - 3.5 kW
9.5 Hydraulic Hoses - 3.5 kW Generator
9.6 Generator and Oil Cooler - 7.5 kW
9.7 Generator Assembly - 7.5 kW
9.8 Generator and Oil Cooler - 12 kW
9.9 Generator Assembly - 12 kW
9.10 Hydraulic Hoses - 7.5 kW & 12 kW Generators
9.11 Generator and Oil Cooler Wiring
9.12 Welder & Mount
9.13 Glazier Rack
9.14 Cold Start Package
9.15 Arctic Package
9.16 Load Circuit Manifold - Deutz TD2.9L
9.17 Block Heater
9.18 Pipe Rack
9.19 SGM Assembly
9.20 SGE Assembly
9.21 External Railing
9.22 Flashing Light
9.23 Hostile Environment Package
9.24 Control Box Cover
9.25 Work Lights
9.26 Tool Caddy
9.27 Lifting Lugs
9.28 Air Hose To Platform
9.29 Positive Air Shut-Off Option
9.30 Residual Current Device (RCD)
9.31 Half-Height Platform Mesh
9.32 Elevate Telematics
9.33 Elevate Telematics Subscription
Section 10 – Labels
10.1 Label Kits
10.2 Labels - Platform Controls
10.3 Labels - Base Controls
10.4 Labels - Engine Side
10.5 Labels - Controls Side
10.6 Labels - Platform
10.7 Labels - Front, Back, and Bottom
Size: 21.66 MB
Format: PDF
Language: English
Brand: Skyjack
Type of Machine: Telescopic Booms
Type of Manual: Parts Manual
Model: Skyjack SJ82T, SJ86T Telescopic Booms
Serial Number: 97100001 to 97199999
Part Number: 170453AM
Publication Date: 2023
Number of Pages: 314 Pages
Contents:
Foreword
General
Parts Ordering Information
Method of Listing
Quantities
How To Order Repair Parts
Recommended Service Parts
Section 1 – Platform
1.1 Platform with Drop Bars
1.2 Platform with Swing Gate
1.3 Railings
1.4 Platform Base - CE & AS
1.5 Swing Gate
1.6 Drop Bar Gate
1.7 Footswitch
1.8 Platform Control Box
1.9 Boom / Turret Controller
1.10 Drive / Steer Controller
1.11 Platform Terminal Strip
Section 2 – Boom
2.1 Boom Assembly
2.2 Main Boom
2.3 Fly Boom
2.4 Mid Boom
2.5 Cable Track
2.6 Linkage
2.7 Boom Limit Switches
2.8 Wire Rope
2.9 Boom Manifold
2.10 Slave Cylinder Bulkhead Bracket - SJ82T
2.11 No Jib - SJ82T
2.12 Jib - SJ86T
2.13 Jib / Platform Rotate Valve
Section 3 – Cylinders
3.1 Extension Cylinder Hardware
3.2 Extension Cylinder
3.3 Lift Cylinder
3.4 Master Cylinder
3.5 Slave Cylinder
3.6 Jib Cylinder
3.7 Axle Lock Cylinder
Section 4 – Turret
4.1 Turret
4.2 Engine Tray
4.3 Cowling - Control Side
4.4 Cowling - Engine Side
4.5 Limit Switches - Turret
4.6 Main & Brake Valve Assembly
4.7 Main Manifold
4.8 Brake Manifold
4.9 Pressure Reducing Valve
4.10 High Pressure Filter
4.11 Hydraulic Tank
4.12 Swing Drive
4.13 Emergency Pump
4.14 Batteries
4.15 Battery Cables
4.16 Base Controls - Deutz TD2.9L, D2011 & Perkins 2.2TA
4.17 Base Controls - Deutz TCD2.2
4.18 Base Terminal Strip - Deutz TD2.9L
4.19 Base Terminal Strip - Deutz TCD2.2
4.20 Base Terminal Strip - Deutz D2011
4.21 Base Terminal Strip - Perkins 2.2TA
4.22 Counterweights
4.23 Fuel Tank
Section 5 – Base
5.1 Base Assembly
5.2 Rotary Manifold
5.3 Axles
5.4 Differential - Front Axle
5.5 Hub Reduction - Front Axle
5.6 Brakes - Front Axle
5.7 Central Housing - Front Axle
5.8 Steering Assembly - Front Axle
5.9 Trunnion - Front Axle
5.10 Drive Shaft
5.11 Differential - Rear Axle
5.12 Hub Reduction - Rear Axle
5.13 Central Housing - Rear Axle
5.14 Brakes - Rear Axle
5.15 Gear Box & Motor Assembly
5.16 Gear Box
5.17 Tires
Section 6 – Engines
6.1 Engine - Deutz TD2.9L
6.2 Radiator - Deutz TD2.9L
6.3 Air Intake - Deutz TD2.9L
6.4 Engine - Deutz TCD2.2
6.5 Radiator - Deutz TCD2.2
6.6 Air Intake - Deutz TCD2.2
6.7 Engine - Deutz D2011
6.8 Engine - Perkins 2.2TA
6.9 Air Intake - Perkins 2.2TA
6.10 Radiator - Perkins 2.2TA
6.11 Drive and System Pump
6.12 Engine Coupling - Deutz
6.13 Engine Coupling - Perkins
Section 7 – Electrical Harnesses
7.1 Main Function Harness
7.2 Differential Lock Valve Harness
7.3 Boom Lift Valve Harness
7.4 Jib & Platform Rotate Harnesses
7.5 Control Cables
7.6 Battery Cables
7.7 Outlet Box - 110/220V
7.8 EDC Harness
7.9 Glow Plug Harness - Deutz TD2.9L Engine
7.10 Glow Plug Harness - Deutz TCD2.2 Engine
7.11 Glow Plug Harness - Deutz D2011 Engine
7.12 Engine Interface Harness - Deutz TD2.9L Engine
7.13 Engine Interface Harness - Deutz TCD2.2
7.14 Fuse Box - Perkins 2.2TA
Section 8 – Hose Connections
8.1 Standard Hose Numbering System
8.2 Hydraulic Hoses - Cylinders
8.3 Hydraulic Hoses - Turret
8.4 Hydraulic Hoses - Drive & System Pumps
8.5 Hydraulic Hoses - Base
8.6 Fuel Lines - Deutz TD2.9L & TCD2.2 Engines
8.7 Fuel Lines - Deutz D2011 Engine
8.8 Fuel Lines - Perkins 2.2TA Engine
8.9 Grease Line
Section 9 – Optional Equipment
9.1 Oil Cooler with No Generator
9.2 Oil Cooler Assembly
9.3 Generator and Oil Cooler - 3.5 kW
9.4 Generator Assembly - 3.5 kW
9.5 Hydraulic Hoses - 3.5 kW Generator
9.6 Generator and Oil Cooler - 7.5 kW
9.7 Generator Assembly - 7.5 kW
9.8 Generator and Oil Cooler - 12 kW
9.9 Generator Assembly - 12 kW
9.10 Hydraulic Hoses - 7.5 kW & 12 kW Generators
9.11 Generator and Oil Cooler Wiring
9.12 Welder & Mount
9.13 Glazier Rack
9.14 Cold Start Package
9.15 Arctic Package
9.16 Load Circuit Manifold - Deutz TD2.9L
9.17 Block Heater
9.18 Pipe Rack
9.19 SGM Assembly
9.20 SGE Assembly
9.21 External Railing
9.22 Flashing Light
9.23 Hostile Environment Package
9.24 Control Box Cover
9.25 Work Lights
9.26 Tool Caddy
9.27 Lifting Lugs
9.28 Air Hose To Platform
9.29 Positive Air Shut-Off Option
9.30 Residual Current Device (RCD)
9.31 Half-Height Platform Mesh
9.32 Elevate Telematics
9.33 Elevate Telematics Subscription
Section 10 – Labels
10.1 Label Kits
10.2 Labels - Platform Controls
10.3 Labels - Base Controls
10.4 Labels - Engine Side
10.5 Labels - Controls Side
10.6 Labels - Platform
10.7 Labels - Front, Back, and Bottom
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